Diode lead shearing tool structure
By adopting a V-shaped tool with a precision drive system, the problems of uneven shearing and difficulty in accuracy control in the prior art are solved, and high-precision and flush diode lead shearing is achieved to meet customers' high requirements for accuracy.
Patent Information
- Application Number
- CN202420926366.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing diode shear tools have problems such as fixed tools, uneven shearing, and difficulty in controlling accuracy, resulting in customer requirements such as skewed diode leads, large cut burrs, and inability to meet the accuracy of ±0.5mm.
The diode lead shear tool with a V-shaped tool structure realizes the simultaneous closing of the upper and lower tools through the driving of the guide plate, guide rail, slider and cylinder, ensuring that the diode leads are uniformly subjected to force, and improving shear accuracy and stability through the lead screw lift and limiting device.
The flush shear of the diode leads is achieved, and the shear accuracy reaches ±0.2mm, which avoids the lead skew and burr problems, improves the processing efficiency, and does not require manual adjustment of the shear height.
Smart Images

Figure CN222679416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a diode lead shearing tool structure, belonging to the technical field of diode production equipment. Background Art
[0002] There is a production process called lead shearing in the diode production process. This process is to use a tool to cut off a part of the diode lead so that the diode lead reaches the specified height. The common diode shearing tool currently has two flat-plate structure upper and lower tools on both sides of the feeding track groove. There are several problems in the use of this structure of tool:
[0003] 1. The lower cutter of the shearing equipment is fixed, and the upper cutter opens and closes for shearing. Under the squeezing effect of the upper cutter, the diode lead is easily skewed to one side.
[0004] 2. The cut is uneven and the burrs are large when the lead is cut.
[0005] 3. The cutting accuracy can only be controlled within ±1mm (the customer requires ±0.5mm), and manual adjustment is required when adjusting different lead heights. Summary of the invention
[0006] The purpose of the utility model is to provide a diode lead cutting tool structure. The utility model adopts a V-shaped knife structure to ensure the flushness and precision of the cutting lead. The cutting precision can be controlled within ±0.2mm. The upper and lower knives are closed to the middle position at the same time, and the diode lead is evenly stressed to ensure that the diode lead is not skewed.
[0007] The technical solution of the utility model is as follows: a diode lead shearing tool structure comprises a guide plate located above a feeding tray, a guide rail is arranged on the side of the guide plate, the guide rail is slidably engaged with two sliding blocks, a tool mounting plate is fixedly connected to the bottom of each sliding block, an upper tool and a lower tool of a V-shaped structure are respectively fixed to adjacent ends of the two tool mounting plates, the openings of the upper tool and the lower tool are arranged facing each other, a cylinder mounting plate is respectively fixed to both ends of the guide plate, a tool driving cylinder is installed on each cylinder mounting plate, and push rods of the two tool driving cylinders are respectively connected to the two sliding blocks.
[0008] In the aforementioned diode lead shearing tool structure, a lead screw elevator is vertically arranged next to the guide plate, a slider of the lead screw elevator is fixedly connected to the vertical plate, and the bottom of the vertical plate is fixedly connected to the other side of the guide plate.
[0009] In the aforementioned diode lead shearing tool structure, two sets of upper tools and lower tools are respectively arranged on the two tool mounting plates.
[0010] In the aforementioned diode lead shearing tool structure, the upper tool is arranged on the outside of the feed tray, and a diode limit device is arranged below the upper tool. The diode limit device includes a limit cylinder mounting plate, and a limit device mounting plate is arranged on the limit cylinder mounting plate. The limit device mounting plate is fixedly connected to the push rod of the limit cylinder on the back of the limit cylinder mounting plate, and a diode limit block is arranged at the front end of the limit device mounting plate. A U-shaped limit card is arranged at the front end of the diode limit block. The limit card is located directly below the upper tool, and the bottom of the limit cylinder mounting plate is fixedly connected to the push rod of the upward cylinder.
[0011] In the aforementioned diode lead cutting tool structure, two limit cards are provided.
[0012] Beneficial effects of the utility model: Compared with the prior art, the utility model has the following advantages:
[0013] 1. Upper and lower knives with V-shaped structures are arranged facing each other. Both the upper and lower knives are driven by corresponding starting cylinders, so that the upper and lower knives are closed to the middle position at the same time. During the lead cutting process, the diode lead is evenly stressed to ensure that the diode lead will not be skewed.
[0014] 2. The upper and lower cutters with V-shaped structures are arranged facing each other. During the shearing process, the lead is first inserted into the cutter to fix the lead, ensuring that the lead is sheared flush with less burrs.
[0015] 3. A guide rail is set on the side of the guide plate to ensure the smooth movement of the tool in the horizontal direction, and the vertical displacement is controlled by the screw lift to ensure the flushness and accuracy of the lead cutting, so that the lead cutting accuracy can be controlled within ±0.2mm, and the cutting height of the lead does not need to be manually adjusted.
[0016] 4. The diode limiting device is provided to press the diode socket during the cutting process to prevent the diode from shaking during the lead cutting process, thereby ensuring the cutting accuracy.
[0017] In summary, the tool structure of the utility model adopts a V-shaped tool structure to ensure the flushness and accuracy of the shearing lead, and the shearing accuracy can be controlled within ±0.2mm. When in use, the upper and lower tools are closed to the middle position at the same time, and the diode lead is evenly stressed to ensure that the diode lead is not skewed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 for Figure 1 A schematic diagram of the side structure of
[0020] Figure 3It is a schematic diagram of the top view of the structure of the diode limiting device;
[0021] Figure 4 for Figure 3 Schematic diagram of the side structure.
[0022] Figure markings: 1-feeding tray, 2-guide plate, 3-guide rail, 4-sliding block, 5-tool mounting plate, 6-upper tool, 7-lower tool, 8-cylinder mounting plate, 9-tool driving cylinder, 10-screw lifter, 11-vertical plate, 12-limit cylinder mounting plate, 13-limit device mounting plate, 14-limit cylinder, 15-limit card, 16-upward cylinder. DETAILED DESCRIPTION
[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0024] Embodiment of the utility model: a diode lead cutting tool structure, such as Figure 1-4 As shown, it includes a guide plate 2 located above the feed tray 1, and two guide rails 3 are arranged on the side of the guide plate 2. The guide rails 3 are slidably engaged with two sliding blocks 4. A horizontal tool mounting plate 5 is fixedly connected to the bottom of each sliding block 4, and the adjacent ends of the two tool mounting plates 5 are respectively fixed with an upper tool 6 and a lower tool 7 of a V-shaped structure, that is, one tool mounting plate 5 is installed with an upper tool 6, and the other tool mounting plate 5 is installed with a lower tool 7, and the openings of the upper tool 6 and the lower tool 7 are arranged opposite to each other, and a cylinder mounting plate 8 is fixed to each of the two end ends of the guide plate 2, and a tool driving cylinder 9 is installed on each cylinder mounting plate 8, and the push rods of the two tool driving cylinders 9 are respectively connected to the two sliding blocks 4.
[0025] During the lead cutting process, the diode to be cut is sent by the conveying device to the diode fixed position on the feeding tray 1. The feeding tray 1 rotates to turn the diode to be cut to the cutting position and then stops rotating. At this time, the push rods of the two tool driving cylinders 9 are pushed out, driving the sliding block 4 to move in a straight line along the guide rail 3. The upper tool 6 and the lower tool 7 move towards each other, so that the lead of the diode to be cut is inserted into the V-shaped mouth of the tool. The lead cutting work can be completed through the interaction between the upper tool 6 and the lower tool 7, and then the tool driving cylinder 9 is recovered, the upper tool 6 and the lower tool 7 are separated, and the feeding tray 1 continues to rotate for the next cutting work.
[0026] A lead screw lift 10 is vertically arranged beside the guide plate 2, and the slider of the lead screw lift 10 is fixedly connected to the vertical plate 11, and the bottom of the vertical plate 11 is fixedly connected to the other side of the guide plate 2. During the operation of the lead screw lift 10, its motor drives the lead screw to rotate, thereby driving the slider to move up and down along the lead screw straight line, and the slider can drive the vertical plate 11 to move synchronously during the up and down movement, and the vertical plate 11 will drive the guide plate 2 to move synchronously, thereby driving the upper tool 6 and the lower tool 7 to move up and down, and the upper tool 6 and the lower tool 7 move downward to correspond to the height of the lead wire shearing, and after the upper tool 6 and the lower tool 7 move downward to the shearing height, the upper tool 6 and the lower tool 7 move toward each other again to achieve the shearing of the lead wire.
[0027] Two sets of upper cutters 6 and lower cutters 7 are respectively arranged on the two cutter mounting plates 5. There are two sets of upper cutters 6 and lower cutters 7. Because each station of the feeding tray 1 conveys two diodes at a time, two sets of upper cutters 6 and lower cutters 7 are correspondingly arranged. The leads of two diodes can be cut at one time, thereby improving the processing efficiency of diode lead cutting. The current equipment can only cut the leads of one diode at a time. In comparison, the processing efficiency of the utility model is increased by 1 times.
[0028] The upper tool 6 is arranged on the outside of the feeding tray 1, and a diode limit device is arranged on the top surface of the frame below the upper tool 6. The diode limit device includes a limit cylinder mounting plate 12, and a limit device mounting plate 13 is arranged on the limit cylinder mounting plate 12. The limit device mounting plate 13 is fixedly connected to the push rod of the limit cylinder 14 on the back of the limit cylinder mounting plate 12, and a diode limit block is arranged at the front end of the limit device mounting plate 13. A U-shaped limit card 15 is arranged at the front end of the diode limit block. The limit card 15 is located directly below the upper tool 6, and the bottom of the limit cylinder mounting plate 12 is fixedly connected to the push rod of the upward cylinder 16.
[0029] During the process of cutting the diode lead, a diode limit device is provided to prevent the diode from shaking. During the lead cutting process, the limit cylinder 14 is first extended to push the limit device mounting plate 13 forward, so that the diode lead is clamped into the limit card 15, and then the upward cylinder 16 is recovered, driving the limit cylinder mounting plate 12, the limit device mounting plate 13 and other structures to move downward together, so that the limit card 15 is pressed on the top surface of the diode socket, thereby pressing and fixing the diode to prevent the diode from shaking, and then the upper cutter 6 and the lower cutter 7 complete the lead cutting work. After the lead cutting is completed, each component can be reset by reverse action.
[0030] The limit cards 15 are provided with two, because each station of the feeding tray 1 delivers two diodes each time, so two limit cards 15 are provided accordingly.
Claims
1. A diode lead shearing tool structure, characterized in that: The invention comprises a guide plate (2) located above a feeding plate (1), a guide rail (3) being arranged on the side of the guide plate (2), the guide rail (3) being slidably engaged with two sliding blocks (4), a tool mounting plate (5) being fixedly connected to the bottom of each sliding block (4), an upper tool (6) and a lower tool (7) of a V-shaped structure being fixed to adjacent ends of the two tool mounting plates (5), the openings of the upper tool (6) and the lower tool (7) being arranged facing each other, a cylinder mounting plate (8) being fixed to each end of the guide plate (2), a tool driving cylinder (9) being mounted on each cylinder mounting plate (8), and push rods of the two tool driving cylinders (9) being connected to the two sliding blocks (4) respectively.
2. A diode lead shearing tool structure according to claim 1, characterized in that: A lead screw lift (10) is vertically arranged next to the guide plate (2); a slider of the lead screw lift (10) is fixedly connected to the vertical plate (11); and a bottom of the vertical plate (11) is fixedly connected to the other side surface of the guide plate (2).
3. A diode lead shearing tool structure according to claim 2, characterized in that: Two sets of upper cutters (6) and lower cutters (7) are respectively arranged on the two cutter mounting plates (5).
4. The diode lead shearing tool structure according to claim 1, characterized in that: The upper tool (6) is arranged on the outside of the feeding plate (1), and a diode limit device is arranged below the upper tool (6). The diode limit device comprises a limit cylinder mounting plate (12), a limit device mounting plate (13) is arranged on the limit cylinder mounting plate (12), the limit device mounting plate (13) is fixedly connected to the push rod of the limit cylinder (14) on the back of the limit cylinder mounting plate (12), a diode limit block is arranged at the front end of the limit device mounting plate (13), and a U-shaped limit card (15) is arranged at the front end of the diode limit block. The limit card (15) is located directly below the upper tool (6), and the bottom of the limit cylinder mounting plate (12) is fixedly connected to the push rod of the upward cylinder (16).
5. A diode lead shearing tool structure according to claim 4, characterized in that: Two limit cards (15) are provided.