Forging die baking and heating device
By setting a nozzle fixing structure in the forging mold baking and heating device, we ensure that the gas nozzle produces a stable flame and heat the mold evenly, the problems of valve size differences and poor quality after mold replacement are solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421375664.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the forging of valves, the mold is replaced and the machine is directly turned on for production, resulting in a difference in the size of the first few valves that are punched out of the cold model, affecting the quality and increasing the defective yield rate.
A forging mold baking and heating device is designed. By setting up a nozzle fixing structure, the gas nozzle generates a more stable flame, improves the thermal energy utilization rate, and bakes and heats the upper and lower molds at the same time to ensure that the mold reaches a certain temperature.
By stably heating the mold, the defective yield is reduced, the quality of the valve and the production and processing efficiency are improved, and the operation is simple.
Smart Images

Figure CN222679468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve production and processing, in particular to a forging die baking and heating device. Background Art
[0002] As a key basic part in the working process of the engine, the valve is responsible for inputting air into the engine and discharging the exhaust gas after combustion. From the perspective of engine structure, it is divided into intake valve and exhaust valve. The function of the intake valve is to suck air into the engine and mix it with fuel for combustion. The function of the exhaust valve is to discharge the exhaust gas after combustion and dissipate heat. Therefore, the quality of the valve has an important impact on the performance and life of the engine. In the process of forging valves, dies are required for forging. In the past, the machine was started directly after replacing and installing a new die, resulting in differences in the size of the first 6 valves produced by the cold model, and the quality was also easily affected, resulting in defective products, affecting the overall production and processing progress.
[0003] Therefore, a forging die baking and heating device is needed to improve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a forging die baking and heating device, aiming to solve the above-mentioned technical problems. The forging die baking and heating device of the utility model, by setting a nozzle fixing structure, enables the gas nozzle to produce a more stable flame, improves the thermal energy utilization rate, and can bake and heat the upper die and the lower die at the same time, so as to heat the die to a certain temperature, reduce the defective rate, improve the product quality, and is easy to operate.
[0005] In order to achieve the above object, the utility model is implemented through the following technical solutions:
[0006] A forging die baking and heating device includes a mobile cart, a gas device and a nozzle fixing structure, wherein the mobile cart includes a box body, the gas device includes a gas tank, a gas pipe and a gas nozzle, the gas tank is installed in the box body, one end of the gas pipe is connected to the gas tank, and the other end thereof passes through the box body upward and is connected to the gas nozzle, the nozzle fixing structure includes a fixed base, a support column and a fixed assembly, the fixed base is fixed on the box body below, the lower end of the support column is connected to the fixed base, one end of the fixed assembly is connected to the support column, and the other end of the fixed assembly is connected to the gas nozzle. The gas tank is used to provide combustion heating gas. The nozzle fixing structure is used for the spray baking position of the gas nozzle. The gas nozzle is used to spray flames. The mobile cart facilitates the overall movement of the utility model. The material of the gas pipe can be a high-pressure rubber material, which has the characteristics of high-pressure strength, good wear resistance, light weight, not easy to aging and deformation, long service life and low cost. The material of the gas nozzle can be stainless steel.
[0007] Furthermore, the fixing assembly includes a bracket ring, a connecting column, a connecting ring, an adapter ring and a clamping head, one end of the bracket ring is movably fixed on the supporting column, the other end of the bracket ring is detachably fastened to the connecting ring, the other end of the connecting ring is detachably fastened to the connecting column through an assembly part, one end of the connecting column is rotatably connected to the adapter ring, and the adapter ring is provided with a clamping head.
[0008] Furthermore, the bracket collar is movably fixed on the support column by a tightening piece, and the bracket collar is provided with a receiving end and a collar connecting end, and the collar connecting end is detachably fastened to the connecting collar by an assembly part.
[0009] Furthermore, a displacement portion is provided on one side wall of the connecting column, and the displacement portion includes a plurality of protrusions arranged at intervals.
[0010] Furthermore, the connecting collar is provided with an upper fastening portion and a lower fastening portion, the displacement portion is located between the upper fastening portion and the lower fastening portion, and an assembly part is passed through the lower fastening portion and the upper fastening portion to fix the connection between the connecting collar and the connecting column.
[0011] Furthermore, the upper end and the lower end of the clamping head are both provided with clamping adjustment pieces.
[0012] Furthermore, the gas device also includes a transfer handle and an adjustment switch, one end of the transfer handle is connected to the gas pipe, and the other end is connected to the gas nozzle, and the clamping head can clamp the transfer handle.
[0013] Furthermore, the adapter handle is provided with a gripping portion, and the gripping portion is provided with a plurality of recesses.
[0014] Furthermore, the mobile cart also includes a moving handle and a plurality of casters, wherein the moving handle is fixed on a side wall of the box body, and the casters are arranged at the bottom of the box body. The number of the casters is four.
[0015] The utility model forging die baking heating device has the following beneficial effects:
[0016] 1. The utility model forging die baking heating device accurately fixes the gas nozzle by setting the nozzle fixing structure, so that it produces a more stable flame, improves the utilization rate of heat energy, has good use effect and strong practicality;
[0017] 2. The utility model forging die baking heating device effectively solves the heating of the upper die and the lower die, realizes heating the die to a certain temperature, reduces the defective rate, and improves the product quality;
[0018] 3. The forging die baking and heating device of the utility model is provided with a mobile cart to facilitate the movement of the device, and is flexible and convenient to use and simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 for Figure 1 The schematic diagram of the structure shown does not include the mobile cart and gas tank;
[0021] Figure 3 for Figure 2 The structural schematic diagram of the nozzle fixing structure shown. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the embodiments and drawings.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0025] like Figure 1 and Figure 2As shown, a forging die baking and heating device includes a mobile cart 1, a gas device 2 and a nozzle fixing structure 3, wherein the mobile cart 1 includes a box body 100, the gas device 2 includes a gas tank 200, a gas pipe 201 and a gas nozzle 202, the gas tank 200 is installed in the box body 100, one end of the gas pipe 201 is connected to the gas tank 200, and the other end thereof passes through the box body 100 upward and is connected to the gas nozzle 202, the nozzle fixing structure 3 includes a fixed base 300, a support column 301 and a fixing assembly, the fixed base 300 is fixed on the box body 100 below, the lower end of the support column 301 is connected to the fixed base 300, one end of the fixed assembly is connected to the support column 301, and the other end of the fixed assembly is connected to the gas nozzle 202.
[0026] It should be noted that two gas tanks 200 can be placed in the box 100 of this embodiment, and one of the gas tanks 200 can be used for reserve, so as to provide a heating source in a timely manner; in this embodiment, the number of the gas pipe 201, the gas nozzle 202 and the fixed component are all two, and one gas tank 200 is connected to two gas pipes 201, and one of the gas pipes 201, the gas nozzle 202 and the fixed component combination can heat the upper die of the forging die, and the other gas pipe 201, the gas nozzle 202 and the fixed component combination can heat the lower die of the forging die. In this way, the heating of the upper die and the lower die is effectively solved through the convenient design, and the mold is heated to a certain temperature, which reduces the defective rate and improves the product quality.
[0027] It should be further explained that by providing the nozzle fixing structure 3 to accurately fix the gas nozzle 202, a more stable flame is generated, the thermal energy utilization rate is improved, the use effect is good, and the practicability is strong.
[0028] like Figure 2 As shown, the gas device 2 further includes a transfer handle 203 and an adjustment switch 204. One end of the transfer handle 203 is connected to the gas pipe 201 through a joint, and the other end is connected to the gas nozzle 202. The adjustment switch 204 is used to adjust the flame size. The adjustment switch 204 of this embodiment can be a stepless voltage adjustment switch 204, which can accurately and easily adjust the flame size according to actual needs.
[0029] like Figure 2 As shown, the transfer handle 203 is provided with a gripping portion, and the gripping portion is provided with a plurality of recesses 205. The recesses 205 of the gripping portion facilitate the operation of the gas nozzle 202. The gripping portion of this embodiment may be provided with an anti-slip portion to improve the anti-slip effect.
[0030] It should be noted that during operation, the operator can control the baking process by adjusting the switch 204, which is flexible to operate and easy to use.
[0031] like Figure 2 and Figure 3 As shown, the fixing assembly includes a support collar 302, a connecting column 303, a connecting collar 304, an adapter collar 305 and a clamping head 306. One end of the support collar 302 is movably fixed on the supporting column 301, and the other end of the support collar 302 is detachably fastened to the connecting collar 304. The other end of the connecting collar 304 is detachably fastened to the connecting column 303 through an assembly part. One end of the connecting column 303 is rotatably connected to the adapter collar 305. The adapter collar 305 is provided with a clamping head 306. The clamping head 306 can clamp the adapter handle 203.
[0032] It should be noted that the bracket ring 302 can be moved up and down along the support column 301 to adjust the upper and lower heights of the clamping head 306; the connecting ring 304 can be moved left and right along the connecting column 303 to adjust the left and right position of the clamping head 306; the adapter ring 305 can be rotatably set so that the clamping head 306 can freely adjust the angle, which is flexible and convenient to use. The utility model can accurately fix the gas nozzle 202 and improve accuracy through the cooperation between the support column 301, the bracket ring 302, the connecting column 303, the connecting ring 304, the adapter ring 305 and the clamping head 306.
[0033] like Figure 3 As shown, the bracket collar 302 is movably fixed on the support column 301 by a tightening member 307, and the bracket collar 302 is provided with a receiving end 308 and a collar connecting end 309, and the collar connecting end 309 is detachably fastened to the connecting collar 304 by an assembly member 314. The tightening member 307 of this embodiment can be a common fastening component such as a screw, a bolt or a bolt, so it is not described in detail here.
[0034] like Figure 3 As shown, a displacement portion 310 is formed on one side wall of the connecting column 303 , and the displacement portion 310 includes a plurality of protrusions 311 arranged at intervals.
[0035] like Figure 3 As shown, the connecting collar 304 is provided with an upper fastening portion 312 and a lower fastening portion 313, the displacement portion 310 is located between the upper fastening portion 312 and the lower fastening portion 313, and an assembly part 314 is used to pass through the lower fastening portion 313 and the upper fastening portion 312 to fix the connection between the connecting collar 304 and the connecting column 303. The assembly part 314 of this embodiment can be a common fastening component such as a screw, a bolt or a bolt, so it is not described in detail here.
[0036] like Figure 3As shown, the upper and lower ends of the clamping head 306 are both provided with clamping adjustment members 315. The clamping adjustment members 315 are used to clamp the adapter handle 203 and to clamp adapter handles of different sizes. The clamping adjustment members 315 of this embodiment can be common fastening components such as screws, bolts or bolts, so no further description is given here.
[0037] like Figure 1 and Figure 2 As shown, the mobile cart 1 also includes a mobile handle 101 and a plurality of casters 102. The mobile handle 101 is fixed on a side wall of the box 100, and the casters 102 are arranged at the bottom of the box 100. The mobile handle 101 and the casters 102 facilitate the movement of the device, and are flexible and convenient to use and simple to operate. The number of casters in this embodiment is four.
[0038] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model, which are all equivalent embodiments of the utility model. At the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A forging die baking and heating device, characterized in that: It includes a mobile cart, a gas device and a nozzle fixing structure, the mobile cart includes a box body, the gas device includes a gas tank, a gas pipe and a gas nozzle, the gas tank is installed in the box body, one end of the gas pipe is connected to the gas tank, and the other end thereof passes through the box body upward to be connected to the gas nozzle, the nozzle fixing structure includes a fixed base, a support column and a fixed assembly, the fixed base is fixed on the box body below, the lower end of the support column is connected to the fixed base, one end of the fixed assembly is connected to the support column, and the other end of the fixed assembly is connected to the gas nozzle.
2. The forging die baking and heating device according to claim 1, characterized in that: The fixing assembly includes a bracket ring, a connecting column, a connecting ring, an adapter ring and a clamping head. One end of the bracket ring is movably fixed on the supporting column, the other end of the bracket ring is detachably fastened to the connecting ring, the other end of the connecting ring is detachably fastened to the connecting column through an assembly part, one end of the connecting column is rotatably connected to the adapter ring, and a clamping head is provided on the adapter ring.
3. The forging die baking and heating device according to claim 2, characterized in that: The bracket collar is movably fixed on the support column through a tightening piece. The bracket collar is provided with a receiving end and a collar connecting end. The collar connecting end is detachably and fastened to the connecting collar through an assembly part.
4. The forging die baking and heating device according to claim 3 is characterized in that: A displacement portion is provided on one side wall of the connecting column, and the displacement portion includes a plurality of protrusions arranged at intervals.
5. The forging die baking and heating device according to claim 4, characterized in that: The connecting collar is provided with an upper fastening portion and a lower fastening portion, the displacement portion is located between the upper fastening portion and the lower fastening portion, and an assembly part is passed through the lower fastening portion and the upper fastening portion to fix the connection between the connecting collar and the connecting column.
6. The forging die baking and heating device according to claim 5, characterized in that: The upper end and the lower end of the clamping head are both provided with clamping adjustment pieces.
7. The forging die baking and heating device according to claim 6, characterized in that: The gas device also includes a transfer handle and an adjustment switch. One end of the transfer handle is connected to the gas pipe, and the other end is connected to the gas nozzle. The clamping head can clamp the transfer handle.
8. The forging die baking and heating device according to claim 7, characterized in that: The transfer handle is provided with a gripping portion, and the gripping portion is provided with a plurality of recesses.
9. The forging die baking and heating device according to claim 1, characterized in that: The mobile cart also includes a moving handle and a plurality of casters. The moving handle is fixed on a side wall of the box body, and the casters are arranged on the bottom of the box body.