Riser heat preservation device for ferrous metal casting

By designing a separable and combined riser insulation device, the problem of the non-reusable riser insulation device in the prior art is solved, and efficient resource utilization and improvement of casting quality are achieved.

CN222679523UActive Publication Date: 2025-03-28FUXIN HONGSHUN MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420756144.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-28
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing riser insulation device is not reusable and needs to be discarded as a whole after each casting is completed, which increases casting costs and resource waste.

Method used

A ferrous metal casting riser insulation device is designed, including a riser body and a riser insulation mechanism arranged on the surface of the riser body. The separation and joint mechanism are used to realize the separation and joint between the insulation device and the riser body.

Benefits of technology

The reusable use of the insulation device is realized, reducing casting costs, improving resource utilization, and extending the solidification time of the castings, enhancing the shrinkage effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222679523U_ABST
    Figure CN222679523U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of heat preservation risers, and particularly relates to a riser heat preservation device for ferrous metal casting, which comprises a riser main body and a riser heat preservation mechanism arranged on the surface of the riser main body, an opening and closing mechanism is arranged on the outer side of the riser main body, and the riser heat preservation mechanism comprises a heat preservation layer. The heat preservation layer is located on the surface of the riser body, the surface of the riser body is in sliding connection with an inner cavity of the heat preservation layer, and the surface of the heat preservation layer is fixedly connected with a metal shell; the riser heat preservation mechanism and the separating and combining mechanism are arranged, the riser heat preservation mechanism achieves heat preservation of molten metal in a riser, the solidification time of the molten metal in the riser is prolonged, and therefore the feeding effect is enhanced, the quality and performance of a casting are improved, the separating and combining mechanism achieves separation and combination of the heat preservation mechanism and a riser body, and after casting is completed, the casting quality is improved. And the riser heat preservation device can still be used for next casting, so that the casting cost is reduced, and the resource utilization rate is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heat-insulating risers, in particular to a heat-insulating riser device for ferrous metal casting. Background Art

[0002] The main function of the riser is to compensate for the shrinkage of the casting during the solidification process and prevent defects such as shrinkage cavities and shrinkage porosity from occurring inside the casting. Insulation measures can extend the solidification time of the molten metal in the riser, thereby enhancing the shrinkage compensation effect and improving the quality and performance of the casting.

[0003] However, most riser insulation devices are not reusable. After each casting is completed, the insulation riser is discarded as a whole and cannot be used for the next casting, which increases the casting cost and has low resource utilization. Utility Model Content

[0004] In order to make up for the shortcomings of the prior art, most riser insulation devices are not reusable. After each casting is completed, the insulation riser is discarded as a whole and cannot be used for the next casting, which increases the casting cost and has the problem of low resource utilization. The utility model proposes a riser insulation device for ferrous metal casting.

[0005] The utility model solves the technical problem by adopting a technical solution: a riser insulation device for ferrous metal casting, comprising a riser body and a riser insulation mechanism arranged on the surface of the riser body, and a separation and combination mechanism is arranged on the outer side of the riser body;

[0006] The riser insulation mechanism comprises an insulation layer, the insulation layer is located on the surface of the riser body, the surface of the riser body is slidably connected to the inner cavity of the insulation layer, and the surface of the insulation layer is fixedly connected to a metal shell;

[0007] The separation and combination mechanism includes a limit groove, which is opened on the surface of the riser body, the inner cavity of the limit groove is slidably connected to the limit block, one side of the limit block is fixedly connected to the limit rod, the insulation layer and the inner wall of the metal shell are fixedly connected with a guide block, one side of the guide block is opened with a penetrating guide hole, the surface of the limit rod is slidably connected to the inner cavity of the penetrating guide hole, and one end of the limit rod is fixedly connected to a handle.

[0008] Preferably, a spring is slidably connected to the surface of the limiting rod, and two ends of the spring are respectively fixedly connected to one side of the limiting block and one side of the guide block.

[0009] Preferably, a sliding groove is provided on the top of the thermal insulation layer, and the inner cavity of the sliding groove is slidably connected to the surface of the limiting block.

[0010] The sliding groove is provided to provide a guide for the longitudinal movement of the limit block, thereby preventing the limit block from randomly shaking horizontally when moving, and increasing the stability of the limit block when moving;

[0011] Preferably, a rotating shaft is rotatably connected to the top of the metal shell, a sealing cover is rotatably connected to the surface of the rotating shaft, and a pull rod is fixedly connected to one side of the sealing cover.

[0012] Preferably, an air outlet is provided on the top of the sealing cover, and the air outlet is located in the middle of the sealing cover.

[0013] By setting the vent holes, the foundry workers can discharge the air in the casting mold when pouring liquid into the casting mold, avoiding the occurrence of shrinkage holes, shrinkage and other defects inside the casting, ensuring the integrity of the casting, and thus improving the finished product rate of the casting;

[0014] Preferably, an easy-to-cut piece is fixedly mounted on the bottom of the riser body, and the easy-to-cut piece is made of composite fiber material.

[0015] Preferably, the thermal insulation layer is made of fiber cotton material, and the thermal insulation layer wraps the surface of the riser body.

[0016] The utility model is beneficial in that:

[0017] The utility model provides a riser insulation mechanism and a separation and combination mechanism. The riser insulation mechanism can achieve insulation of the molten metal in the riser, prolong the solidification time of the molten metal in the riser, thereby enhancing the shrinkage compensation effect and improving the quality and performance of the casting. The separation and combination mechanism can achieve the separation and combination of the insulation mechanism and the riser body, so that after the casting is completed, the riser insulation device can still be used for the next casting, thereby reducing the casting cost and improving the resource utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the riser insulation device of the utility model;

[0020] Figure 2 It is a schematic diagram of the riser insulation mechanism of the utility model;

[0021] Figure 3 It is a schematic diagram of the separation and combination mechanism of the utility model;

[0022] Figure 4 This is a schematic diagram of the limit rod structure of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the easy-to-cut sheet of the utility model.

[0024] In the figure: 1. riser body; 2. riser insulation mechanism; 201. insulation layer; 202. metal shell; 3. separation and combination mechanism; 301. limit groove; 302. limit block; 303. limit rod; 304. guide block; 305. through guide hole; 306. handle; 4. spring; 5. sliding groove; 6. rotating shaft; 7. sealing cover; 8. pull rod; 9. air outlet; 10. easy-to-cut piece. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] The following is combined with Figure 1-5 To further explain this application in detail,

[0027] The present application embodiment discloses a riser insulation device for ferrous metal casting. Figure 3 and Figure 4 A riser insulation device for ferrous metal casting, comprising a riser body 1 and a riser insulation mechanism 2 arranged on the surface of the riser body 1, and a separation and combination mechanism 3 is arranged on the outer side of the riser body 1;

[0028] The riser insulation mechanism 2 includes an insulation layer 201, which is located on the surface of the riser body 1. The surface of the riser body 1 is slidably connected to the inner cavity of the insulation layer 201, and the surface of the insulation layer 201 is fixedly connected to a metal shell 202.

[0029] The separation and combination mechanism 3 includes a limit groove 301, which is opened on the surface of the riser body 1. The inner cavity of the limit groove 301 is slidably connected to the limit block 302, and one side of the limit block 302 is fixedly connected to the limit rod 303. The inner walls of the insulation layer 201 and the metal shell 202 are fixedly connected with a guide block 304, and one side of the guide block 304 is opened with a penetrating guide hole 305. The surface of the limit rod 303 is slidably connected to the inner cavity of the penetrating guide hole 305, and one end of the limit rod 303 is fixedly connected to a handle 306.

[0030] Reference Figure 4The surface of the limit rod 303 is slidably connected with a spring 4, and the two ends of the spring 4 are respectively fixedly connected to one side of the limit block 302 and one side of the guide block 304. By setting the spring 4, a reverse force can be provided to the limit block 302 when the limit rod 303 is pulled, so that when the force on the limit rod 303 is disconnected, the limit block 302 can be quickly reset by the reaction force;

[0031] Reference Figure 2 A sliding groove 5 is provided on the top of the insulation layer 201, and the inner cavity of the sliding groove 5 is slidably connected to the surface of the limit block 302. By providing the sliding groove 5, a guide function is provided for the longitudinal movement of the limit block 302, thereby preventing the limit block 302 from randomly shaking horizontally when moving, thereby increasing the stability of the limit block 302 when moving;

[0032] Reference Figure 1 The top of the metal shell 202 is rotatably connected with a rotating shaft 6, the surface of the rotating shaft 6 is rotatably connected with a sealing cover 7, and one side of the sealing cover 7 is fixedly connected with a pull rod 8. By setting the rotating shaft 6, the sealing cover 7 is made to move axially, so that the sealing cover 7 can close and open the metal shell 202. The pull rod 8 facilitates the operation of closing and opening the sealing cover 7, which increases convenience;

[0033] Reference Figure 1 The top of the cover 7 is provided with an air outlet 9, which is located in the middle of the cover 7. By providing the air outlet 9, the casting worker can discharge the air in the casting mold when pouring liquid into the casting mold, thereby avoiding the occurrence of shrinkage cavities, shrinkage and other defects inside the casting, ensuring the integrity of the casting, and thus improving the finished product rate of the casting;

[0034] Reference Figure 5 The bottom of the riser body 1 is fixedly provided with an easy-to-cut piece 10, which is made of a composite fiber material. By providing the easy-to-cut piece 10, the heat node at the neck of the riser can be reduced, the cutting area of ​​the casting can be reduced, and the excess part can be easily removed, thereby reducing the grinding and cleaning costs;

[0035] Reference Figure 2 The insulation layer 201 is made of fiber cotton material, and the insulation layer 201 wraps the surface of the riser body 1. By providing the insulation layer 201, the solidification time of the molten metal in the riser can be prolonged, thereby enhancing the shrinkage feeding effect and improving the quality and performance of the casting;

[0036] Working principle: When casting ferrous metal, the riser body 1 will be used. When the casting is completed and cooled, the foundry worker first moves it by pulling the handle 306. The movement of the handle 306 drives the movement of the limit rod 303. The movement of the limit rod 303 drives the limit block 302 to move. The movement of the limit block drives one end of the spring 4 to move. The other end of the spring 4 is fixed on one side of the guide hole to form an extrusion on the spring 4. When the limit block 302 moves to the position of the sliding groove 5, the metal shell 202 is lifted upward. The movement of the metal shell 202 drives the insulation layer 201 to move until the metal shell 202 and the insulation layer 201 are separated from the riser body 1, thereby realizing the separation of the insulation device and the riser body 1.

[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A riser insulation device for ferrous metal casting, characterized in that: It comprises a riser body (1) and a riser heat preservation mechanism (2) arranged on the surface of the riser body (1), and a separation and combination mechanism (3) is arranged on the outer side of the riser body (1); The riser heat-insulating mechanism (2) comprises a heat-insulating layer (201), the heat-insulating layer (201) is located on the surface of the riser body (1), the surface of the riser body (1) is slidably connected to the inner cavity of the heat-insulating layer (201), and the surface of the heat-insulating layer (201) is fixedly connected to a metal shell (202); The separation and combination mechanism (3) comprises a limit groove (301), the limit groove (301) is provided on the surface of the riser body (1), the inner cavity of the limit groove (301) is slidably connected to a limit block (302), one side of the limit block (302) is fixedly connected to a limit rod (303), the inner wall of the thermal insulation layer (201) and the metal shell (202) is fixedly connected to a guide block (304), one side of the guide block (304) is provided with a through guide hole (305), the surface of the limit rod (303) is slidably connected to the inner cavity of the through guide hole (305), and one end of the limit rod (303) is fixedly connected to a handle (306).

2. The riser insulation device for ferrous metal casting according to claim 1, characterized in that: A spring (4) is slidably connected to the surface of the limiting rod (303), and two ends of the spring (4) are respectively fixedly connected to one side of the limiting block (302) and one side of the guide block (304).

3. The riser insulation device for ferrous metal casting according to claim 1, characterized in that: A sliding groove (5) is provided on the top of the thermal insulation layer (201), and the inner cavity of the sliding groove (5) is slidably connected to the surface of the limiting block (302).

4. The riser insulation device for ferrous metal casting according to claim 1, characterized in that: The top of the metal shell (202) is rotatably connected to a rotating shaft (6), the surface of the rotating shaft (6) is rotatably connected to a sealing cover (7), and one side of the sealing cover (7) is fixedly connected to a pull rod (8).

5. The riser insulation device for ferrous metal casting according to claim 4, characterized in that: An air outlet (9) is provided on the top of the sealing cover (7), and the air outlet (9) is located in the middle of the sealing cover (7).

6. The riser insulation device for ferrous metal casting according to claim 1, characterized in that: An easy-to-cut piece (10) is fixedly mounted on the bottom of the riser body (1), and the easy-to-cut piece (10) is made of composite fiber material.

7. The riser insulation device for ferrous metal casting according to claim 1, characterized in that: The thermal insulation layer (201) is made of fiber cotton material, and the thermal insulation layer (201) wraps the surface of the riser body (1).