Solder sheet feeding mechanism for assembling condenser
By designing a brazing sheet feeding mechanism with cylinder A and compression roller during the condenser assembly process, the problem of bending or position deviation caused by pressure during the cutting of the brazing sheet is solved, and the cutting accuracy and welding assembly effect are improved.
Patent Information
- Application Number
- CN202421367186.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the assembly process of existing condensers, the solder sheet is prone to bend or position offset due to the punching pressure of the cutting knife during cutting, resulting in inaccurate interception size and affecting the welding assembly effect.
A solder sheet feeding mechanism for condenser assembly is designed. By setting a cylinder A and a pressing roller between the cutting unit and the conveying roller, the cylinder A drives the pressing roller to clamp the solder sheet and fix it to the position where it needs to be cut, avoiding bending or position deviation caused by pressure during cutting.
It effectively avoids the pressure during cutting causing the brazing sheet to bend or position deviation, improves the cutting accuracy, and ensures the welding and assembly effect of the flat tube and fins.
Smart Images

Figure CN222680316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cooler production equipment, in particular to a solder sheet feeding mechanism for condenser assembly. Background Art
[0002] The cooler is usually composed of flat tubes (or pipes) and fins, which are the two main components of the cooler and are responsible for transferring heat and increasing the heat dissipation surface area to achieve effective heat dissipation. During the production and assembly process, the flat tubes and fins need to be welded and assembled, which requires the use of blanks as welding materials.
[0003] Solder Preform is a solder of a specific shape and size, commonly used in precision welding and mass production. The main function of the solder preform is to provide a certain amount of precisely controlled solder to achieve a uniform and reliable connection during the welding process.
[0004] When the solder sheet is used as the welding material for the flat tube and the fin, it needs to be cut according to the size of the flat tube and the fin. The existing cutting mechanism generally cuts directly through a cutting knife. During cutting, the cutting knife and the solder sheet directly form a large punching force, which can easily cause the solder sheet to bend or shift in position, resulting in inaccurate cut size, too much or too little, affecting the welding and assembly effect of the flat tube and the fin. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a brazing sheet feeding mechanism for condenser assembly to solve the problems existing in the above-mentioned background technology.
[0006] The utility model provides the following technical solution: a solder sheet feeding mechanism for condenser assembly, comprising a frame, a feeding coil is rotatably installed at the rear end of the frame, a guide roller is arranged in front of the feeding coil on the top surface of the frame, a motor is arranged at the front end of the guide roller on the top surface of the frame, a conveying roller is connected to the output shaft of the motor, a cylinder A is arranged at the front end of the conveying roller on the top surface of the frame, a pressure roller is connected to the piston end of the cylinder A, and a cutting unit is arranged between the conveying roller and the cylinder A on the bottom surface of the frame.
[0007] Preferably, the cutting unit includes a cylinder B fixedly mounted on the bottom surface of the frame, a connecting plate fixedly connected to the piston end of the cylinder B, a movable tool fixedly mounted on the bottom of the connecting plate, and a fixed tool fixedly mounted on the bottom surface of the frame. The movable tool and the front end of the fixed tool are arranged correspondingly, and a fine hole is opened in the middle of the connecting plate between the movable tool and the fixed tool.
[0008] Preferably, two material guide plates are arranged on the top of the cutting unit, the two material guide plates are plugged into the frame, and a gap for the solder sheet is arranged between the two material guide plates, and the gap is in a vertically corresponding relationship with the fine hole.
[0009] Preferably, the bottom of the fixed tool is fixedly connected to a limiting plate.
[0010] Preferably, the feed roll, guide roller, motor, conveying roller and pressure roller are arranged in sequence from back to front on the top surface of the frame, and the feed roll, guide roller, motor, conveying roller and pressure roller correspond to each other front to back.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model provides a cylinder A and a clamping roller between the cutting unit and the conveying roller. During cutting, the cutting unit and the cylinder A operate synchronously. At this time, the cylinder A drives the clamping roller to move in the direction of the conveying roller, and cooperates with the conveyed solder sheet to perform a clamping and positioning process, so that the solder sheet is fixed at the position where cutting is required, thereby effectively avoiding the bending or position shift of the solder sheet caused by the pressure generated by the cutting unit during cutting, and greatly improving the accuracy of position shift cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.
[0015] Figure 3 It is a schematic diagram of the cutting unit structure of the utility model.
[0016] The accompanying drawings are marked as follows: 1. frame; 2. feed reel; 3. guide roller; 4. motor; 5. conveying roller; 6. cylinder A; 7. pressure roller; 8. limit plate; 9. cutting unit; 91. cylinder B; 92. connecting plate; 93. moving tool; 94. fixed tool; 10. guide plate. DETAILED DESCRIPTION
[0017] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0018] The utility model provides a brazing sheet feeding mechanism for condenser assembly, such as Figure 1-3As shown, it includes a frame 1, a feed roll 2, a guide roller 3, a motor 4, a conveying roller 5, and a clamping roller 7, which are arranged on the top surface of the frame 1 in sequence from back to front, and the feed roll 2, the guide roller 3, the motor 4, the conveying roller 5, and the clamping roller 7 correspond to each other front to back, the feed roll 2 is rotatably installed at the rear end of the frame 1, a guide roller 3 is arranged in front of the feed roll 2 on the top surface of the frame 1, a motor 4 is arranged at the front end of the guide roller 3 on the top surface of the frame 1, the conveying roller 5 is connected to the output shaft of the motor 4, a cylinder A6 is arranged at the front end of the conveying roller 5 on the top surface of the frame 1, and the clamping roller 7 is connected to the piston end of the cylinder A6, and a cutting unit 9 is arranged between the conveying roller 5 and the cylinder A6 on the bottom surface of the frame 1.
[0019] A cylinder A6 and a clamping roller 7 are arranged between the cutting unit 9 and the conveying roller 5. During cutting, the cutting unit 9 and the cylinder A6 operate synchronously. At this time, the cylinder A6 drives the clamping roller 7 to move in the direction of the conveying roller 5, and cooperates with the conveyed solder sheet to perform a clamping and positioning process to fix the solder sheet at the position where cutting is required, thereby effectively avoiding the pressure generated by the cutting unit 9 during cutting that causes the solder sheet to bend or shift in position, thereby greatly improving the accuracy of position shift cutting.
[0020] As one of the embodiments, the cutting unit 9 includes a cylinder B91 fixedly mounted on the bottom surface of the frame 1, a connecting plate 92 fixedly connected to the piston end of the cylinder B91, a movable tool 93 fixedly mounted on the bottom of the connecting plate 92, and a fixed tool 94 fixedly mounted on the bottom surface of the frame 1. The movable tool 93 is arranged corresponding to the front end of the fixed tool 94. A fine hole is opened in the middle of the connecting plate 92 between the movable tool 93 and the fixed tool 94. The cutting principle is: the solder sheet is transported downward through the fine hole opened in the connecting plate 92 under the action of the motor 4 and the conveying roller 5. During cutting, the cylinder B91 drives the movable tool 93 to move toward the direction of the fixed tool 94 through the connecting plate 92 until the movable tool 93 contacts and cooperates with the fixed tool 94 to cut the solder sheet, and then the cylinder B91 drives the movable tool 93 to reset through the connecting plate 92 to perform the next cutting process.
[0021] Furthermore, two material guide plates 10 are provided on the top of the cutting unit 9, and the two material guide plates 10 are plugged into the frame 1, and a gap for the solder sheet is provided between the two material guide plates 10, and the gap is in an upper and lower corresponding relationship with the fine hole. The two material guide plates 10 are used to receive the solder sheet transported from the motor 4, and at the same time, the two material guide plates 10 are used to position the solder sheet to ensure that the solder sheet corresponds to the fine hole below and passes through the fine hole, so as to avoid the position of the solder sheet affecting the cutting process during transportation.
[0022] Furthermore, the bottom of the fixed tool 94 is fixedly connected to a limit plate 8, and the limit plate 8 is located on the opposite side of the moving tool 93 through the fixed tool 94, and is used to position the solder sheet to avoid the solder sheet moving forward and shifting in position when the moving tool 93 moves to cooperate with the fixed tool 94 for cutting. This not only ensures the cutting accuracy of the solder sheet, but also facilitates the subsequent transportation process of the solder sheet after cutting.
[0023] The working principle of the utility model is as follows: the motor 4 drives the conveying roller 5 to rotate to convey the solder sheet on the supply roll 2, and conveys it to the guide roller 3 to roll and support and guide the solder sheet. When the solder sheet is conveyed to the cutting unit 9 below the motor 4 for cutting, the cylinder B91 is turned on and drives the movable tool 93 to move in the direction of the fixed tool 94 through the connecting plate 92. At the same time, the cylinder A6 drives the clamping roller 7 to move in the direction of the conveying roller 5, and cooperates to clamp and position the conveyed solder sheet, so that the solder sheet is fixed at the position where cutting is required. Finally, the movable tool 93 contacts and cooperates with the fixed tool 94 to cut the solder sheet, thereby effectively avoiding the bending or position displacement of the solder sheet caused by the pressure generated by the cutting unit 9 during cutting, and greatly improving the accuracy of position displacement cutting.
[0024] Several points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0025] The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed in the present invention should be included in the protection scope recorded in the claims.
Claims
1. A brazing sheet feeding mechanism for condenser assembly, comprising a frame (1), characterized in that: A material supply roll (2) is rotatably mounted at the rear end of the frame (1); a material guide roller (3) is arranged on the top surface of the frame (1) in front of the material supply roll (2); a motor (4) is arranged on the top surface of the frame (1) at the front end of the material guide roller (3); a conveying roller (5) is connected to the output shaft of the motor (4); a cylinder A (6) is arranged on the top surface of the frame (1) at the front end of the conveying roller (5); a pressure roller (7) is connected to the piston end of the cylinder A (6); and a cutting unit (9) is arranged on the bottom surface of the frame (1) between the conveying roller (5) and the cylinder A (6).
2. A solder sheet feeding mechanism for condenser assembly according to claim 1, characterized in that: The cutting unit (9) comprises a cylinder B (91) fixedly mounted on the bottom surface of a frame (1), a connecting plate (92) fixedly connected to the piston end of the cylinder B (91), a movable cutter (93) fixedly mounted on the bottom of the connecting plate (92), and a fixed cutter (94) fixedly mounted on the bottom surface of the frame (1), wherein the movable cutter (93) and the fixed cutter (94) are arranged at the front ends thereof correspondingly, and a fine hole is provided in the middle of the connecting plate (92) between the movable cutter (93) and the fixed cutter (94).
3. A solder sheet feeding mechanism for condenser assembly according to claim 2, characterized in that: Two material guide plates (10) are arranged on the top of the cutting unit (9), the two material guide plates (10) are plugged into the frame (1), and a gap for the solder sheet is arranged between the two material guide plates (10), and the gap and the fine hole are in a vertically corresponding relationship.
4. A solder sheet feeding mechanism for condenser assembly according to claim 3, characterized in that: The bottom of the fixed tool (94) is fixedly connected to a limiting plate (8).
5. The brazing sheet feeding mechanism for condenser assembly according to claim 1, characterized in that: The material supply roll (2), material guide roller (3), motor (4), conveying roller (5), and pressure roller (7) are arranged in sequence from back to front on the top surface of the frame (1), and the material supply roll (2), material guide roller (3), motor (4), conveying roller (5), and pressure roller (7) correspond to each other front to back.