Chip removal device of fixed-beam gantry machining center
By designing a chip removal device of a fixed beam gantry machining center including a support seat, a support table, an inverted U-shaped gantry frame, a blower and a chip removal device body, the problem of inconvenient debris cleaning in the prior art is solved, and efficient collection and treatment of debris is achieved.
Patent Information
- Application Number
- CN202421437330.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When cleaning debris in the existing fixed beam gantry machining center, it is inconvenient to clean the larger debris, which affects the overall collection and cleaning of debris.
A chip removal device of a fixed beam gantry machining center is designed, including a support seat, a support table, an inverted U-shaped gantry, a hair dryer and a chip removal device body. The chip removal device body consists of a mounting base, a conveyor shaft, a conveyor belt, a discharge barrel and a conveyor motor. The debris are moved and dropped to the discharge barrel through the conveyor belt and the conveyor motor.
It realizes efficient collection and processing of debris, reduces the need for manual cleaning, and avoids inconvenience caused by debris in subsequent work.
Smart Images

Figure CN222680351U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of gantry machining centers, and in particular to a chip removal device of a fixed-beam gantry machining center. Background Art
[0002] A gantry machining center refers to a machining center in which the spindle axis is set perpendicular to the worktable. The overall structure is a portal frame, consisting of double columns and a top beam, with a cross beam in the middle. The fixed-beam gantry machining center has multiple machining functions such as milling, boring, drilling (drilling, expanding, reaming), tapping, countersinking, etc. When processing the workpiece, the debris generated needs to be cleaned up in time to prevent the cutter head from contacting the debris and affecting the processing of the workpiece.
[0003] When the existing fixed-beam gantry machining center removes and cleans the debris, most of them sweep the debris on the top of the receiving platform to both sides as a whole and then collect and clean it with a broom. When cleaning larger debris, it is easy to cause inconvenience in cleaning the debris as a whole, which affects the overall collection and cleaning of the debris. Therefore, a chip removal device for the fixed-beam gantry machining center is needed to assist in solving this problem. Utility Model Content
[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.
[0005] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a chip removal device for a fixed-beam gantry machining center, comprising: a support seat, a receiving platform is installed at the top of the support seat, an inverted U-shaped gantry frame is installed at the middle section of the support seat, a blower is symmetrically installed on the inner side of the gantry frame, and a chip removal device body for auxiliary chip removal is installed on both sides of the receiving platform;
[0006] The chip removal device body includes a mounting seat, one end of which is tilted upward, a discharge cylinder is provided at the bottom of the raised end of the mounting seat, a conveying shaft is equidistantly rotatably provided on the mounting seat, a conveying belt is installed on the conveying shaft, a protruding plate is protrudingly provided on the outer side edge of the conveying belt, and a conveying motor for assisting the rotation of the conveying shaft is installed on the outer side edge of the mounting seat.
[0007] Furthermore, an auxiliary support bracket is installed at the bottom of the mounting seat, and the discharge cylinder is funnel-shaped as a whole.
[0008] Furthermore, a sliding groove is symmetrically and vertically opened on one side of the gantry, a first adjusting rod is vertically installed in the sliding groove, a mounting frame is mounted on the two first adjusting rods, the first adjusting rods and the mounting frame are threadedly matched, and a servo motor is installed on the gantry to assist the rotation of the first adjusting rod.
[0009] Furthermore, a slideway is horizontally opened on the mounting frame, a second adjusting rod is horizontally rotatably arranged in the slideway, a cutting seat is sleeved and installed on the second adjusting rod, the second adjusting rod and the cutting seat are threadedly matched, and an adjustment motor is installed on the mounting frame to assist the rotation of the second adjusting rod.
[0010] Furthermore, a guide rod is horizontally fixed in the slideway, and the cutting seat is sleeved and mounted on the guide rod, and the guide rod and the cutting seat slide in cooperation with each other.
[0011] Furthermore, a clamping groove is provided at the top of the receiving platform, and a plurality of the clamping grooves are provided, and the plurality of the clamping grooves are equidistantly arranged at the top of the receiving platform.
[0012] Furthermore, an adjustment seat is protrudingly provided at the bottom of the receiving platform, a rotating rod is rotatably provided at the top of the support seat, the adjustment seat is sleeved and installed on the rotating rod, the rotating rod and the adjustment seat are threadedly matched, and a rotating motor is installed on the support seat to drive the rotating rod to rotate.
[0013] Furthermore, a limiting block is symmetrically protruded at the bottom of the receiving platform, and a limiting groove is provided at the top of the supporting seat, and the limiting block slides in cooperation with the limiting groove.
[0014] The beneficial effects of the present application are as follows: a chip removal device for a fixed-beam gantry machining center is provided, wherein the chip removal device bodies arranged on both sides of the receiving platform cooperate with each other, and the chips after processing fall to the top of the receiving platform. During operation, when the chips need to be discharged, the blower is connected to the air pump, and the chips on the top of the receiving platform are blown away by the blower, or they can be cleaned manually from both sides, and the conveying motor is started, and the conveying motor drives the conveying shaft to rotate as a whole, and the conveying shaft drives the conveying belt to rotate as a whole, thereby driving the chips collected thereon to move as a whole to the discharge cylinder, and when they reach the discharge cylinder, they fall as a whole for collection and treatment, which can avoid the problem that the chips need to be manually cleaned in the subsequent work process, and it is inconvenient for subsequent collection;
[0015] Through the cooperation between the rotating rod and the adjusting seat, the receiving table can be conveniently adjusted to any position during work, so as to facilitate the handling of the workpiece such as taking and placing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.
[0017] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.
[0018] In the attached picture:
[0019] Figure 1 is an overall schematic diagram according to an embodiment of the present application;
[0020] Figure 2 According to the embodiment of the present application Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0021] Figure 3 According to the embodiment of the present application Figure 1 A schematic diagram of the enlarged structure at B in the middle;
[0022] Figure 4 It is a longitudinal cross-sectional view of the mounting seat corresponding to the discharge cylinder according to the embodiment of the present application.
[0023] Reference numerals:
[0024] 1. Support seat; 2. Undertaking platform; 21. Adjustment seat; 22. Limit block; 23. Clamping groove; 24. Limit groove; 3. Gantry; 31. First adjustment rod; 4. Mounting frame; 41. Second adjustment rod; 42. Guide rod; 43. Cutting seat; 5. Rotating rod; 6. Rotating motor; 7. Chip removal device body; 8. Mounting seat; 81. Discharge cylinder; 9. Conveying shaft; 91. Conveying motor; 10. Conveying belt; 11. Protruding plate; 12. Bracket; 13. Hair dryer. DETAILED DESCRIPTION
[0025] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0026] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0027] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0028] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0029] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0030] This specific embodiment is a chip removal device for a fixed beam gantry machining center, such as Figure 1 , Figure 2 and Figure 3 As shown, the chip removal device of the fixed-beam gantry machining center includes a support seat 1, a receiving platform 2 is installed at the top of the support seat 1, an adjusting seat 21 is protrudingly provided at the bottom of the receiving platform 2, a rotating rod 5 is rotatably provided at the top of the support seat 1, the adjusting seat 21 is sleeved and installed on the rotating rod 5, the rotating rod 5 and the adjusting seat 21 are threadedly matched, and a rotating motor 6 for driving the rotating rod 5 to rotate is installed on the support seat 1.
[0031] Through the cooperation between the rotating rod 5 and the adjusting seat 21, etc., the receiving platform 2 can be conveniently adjusted to a specified position during work, so as to facilitate subsequent workpiece processing and other operations.
[0032] The bottom of the receiving platform 2 is symmetrically protruding with a limit block 22, and the top of the support seat 1 is provided with a limit groove 24. The limit block 22 and the limit groove 24 cooperate and slide with each other. Through the cooperation between the set limit groove 24 and the limit block 22, it can be ensured that the receiving platform 2 can be stably moved to the specified position, and the receiving platform 2 can be prevented from being misaligned during the adjustment process.
[0033] An inverted U-shaped gantry 3 is installed at the middle section of the support seat 1, and a sliding groove is symmetrically and vertically opened on one side of the gantry 3, and a first adjusting rod 31 is vertically installed in the sliding groove, and a mounting frame 4 is mounted on the two first adjusting rods 31, and the first adjusting rod 31 and the mounting frame 4 are threadedly matched. A servo motor for assisting the rotation of the first adjusting rod 31 is installed on the gantry 3, and a slideway is horizontally opened on the mounting frame 4, and a second adjusting rod 41 is horizontally rotatably arranged in the slideway, and a cutting seat 43 is mounted on the second adjusting rod 41, and the second adjusting rod 41 and the cutting seat 43 are threadedly matched, and an adjustment motor for assisting the rotation of the second adjusting rod 41 is installed on the mounting frame 4, and a guide rod 42 is horizontally fixed in the slideway, and the cutting seat 43 is mounted on the guide rod 42, and the guide rod 42 and the cutting seat 43 are matched and slide.
[0034] By means of the cooperation between the first adjusting rod 31, the second adjusting rod 41, the mounting frame 4 and the cutting seat 43, the cutting seat 43 can be conveniently moved to a specified height and a specified position during operation, so as to process the workpiece.
[0035] Reference Figure 1 and Figure 4 As shown, a blow tube 13 is symmetrically installed on the inner side of the gantry 3, and the blow tube 13 is connected to the air outlet pipe of the air pump pipe. A chip removal device body 7 for assisting chip removal is installed on both side edges of the receiving platform 2. The chip removal device body 7 includes a mounting seat 8, one end of the mounting seat 8 is tilted upward and lifted, and a discharge tube 81 is arranged at the bottom of the lifted end of the mounting seat 8. The discharge tube 81 is funnel-shaped as a whole, and a conveying shaft 9 is equidistantly rotated on the mounting seat 8. A conveyor belt 10 is installed on the conveying shaft 9, and a protruding plate 11 is protrudingly provided on the outer side of the conveying belt 10, and a conveying motor 91 for assisting the rotation of the conveying shaft 9 is installed on the outer side of the mounting seat 8, and an auxiliary support bracket 12 is installed at the bottom of the mounting seat 8.
[0036] Through the cooperation between the chip removal device bodies 7 arranged on both sides of the receiving platform 2, the chips after work fall to the top of the receiving platform 2. During operation, when the chips need to be discharged, the blow tube 13 is connected to the air pump, and the chips on the top of the receiving platform 2 are assisted to be blown away through the blow tube 13. Manual cleaning can also be performed on both sides. The conveying motor 91 is started, and the conveying motor 91 drives the conveying shaft 9 to rotate as a whole. The conveying shaft 9 drives the conveyor belt 10 to rotate as a whole, thereby driving the collected chips thereon to move as a whole to the discharge tube 81, and when it reaches the discharge tube 81, it falls as a whole for collection and processing, which can avoid the need for manual cleaning of chips and the inconvenience of subsequent collection in the subsequent work process.
[0037] Working principle:
[0038] When the workpiece needs to be processed, the workpiece is mounted on the top of the receiving platform 2 through the clamping groove 23, and the rotating motor 6 is started. The rotating motor 6 drives the rotating rod 5 to rotate the threaded engagement between the rotating rod 5 and the adjusting seat 21, so that the adjusting seat 21 moves as a whole, and then the receiving platform 2 is moved to the specified position, and by adjusting the first adjusting rod 31 and the second adjusting rod 41, the cutting seat 43 is moved to the specified height and the specified position, so that the workpiece is processed.
[0039] The workpiece is assisted in processing by the cutting seat 43 thereon, and the processed debris falls to the top of the receiving platform 2. During operation, when it is necessary to discharge the debris, the blow tube 13 is connected to the ventilation pump, and the debris on the top of the receiving platform 2 is assisted in blowing away the debris through the blow tube 13. It can also be cleaned manually on both sides. The conveying motor 91 is started, and the conveying motor 91 drives the conveying shaft 9 to rotate as a whole. The conveying shaft 9 drives the conveyor belt 10 to rotate as a whole, thereby driving the debris collected thereon to move as a whole to the discharge tube 81, and when it reaches the discharge tube 81, it falls as a whole for collection and processing.
[0040] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.
Claims
1. A chip removal device for a fixed beam gantry machining center, comprising: A support base (1), characterized in that: a receiving platform (2) is installed at the top of the support base (1), an inverted U-shaped gantry (3) is installed at the middle section of the support base (1), a blower (13) is symmetrically installed on the inner side of the gantry (3), and a chip removal device body (7) for auxiliary chip removal is installed on both sides of the receiving platform (2); The chip removal device body (7) comprises a mounting seat (8), one end of the mounting seat (8) is tilted and lifted upward, a discharge cylinder (81) is arranged at the bottom of the lifted end of the mounting seat (8), a conveying shaft (9) is equidistantly rotatably arranged on the mounting seat (8), a conveying belt (10) is installed on the conveying shaft (9), a protruding plate (11) is protrudingly arranged on the outer side of the conveying belt (10), and a conveying motor (91) for assisting the conveying shaft (9) to rotate is installed on the outer side of the mounting seat (8).
2. The chip removal device of the fixed beam gantry machining center according to claim 1, characterized in that: An auxiliary support bracket (12) is installed at the bottom of the mounting seat (8), and the discharge cylinder (81) is funnel-shaped as a whole.
3. The chip removal device of the fixed beam gantry machining center according to claim 1, characterized in that: A sliding groove is symmetrically and vertically opened on one side of the gantry (3), a first adjusting rod (31) is vertically installed in the sliding groove, a mounting frame (4) is sleeved and installed on the two first adjusting rods (31), the first adjusting rods (31) and the mounting frame (4) are threadedly matched, and a servo motor is installed on the gantry (3) to assist the first adjusting rods (31) to rotate.
4. The chip removal device of the fixed beam gantry machining center according to claim 3 is characterized in that: The mounting frame (4) is provided with a slideway horizontally, a second adjusting rod (41) is provided in the slideway for horizontal rotation, a cutting seat (43) is sleeved and installed on the second adjusting rod (41), the second adjusting rod (41) and the cutting seat (43) are threadedly matched, and an adjustment motor for assisting the rotation of the second adjusting rod (41) is installed on the mounting frame (4).
5. The chip removal device of the fixed beam gantry machining center according to claim 4, characterized in that: A guide rod (42) is horizontally fixed in the slideway, and the cutting seat (43) is sleeved and installed on the guide rod (42). The guide rod (42) and the cutting seat (43) slide in cooperation with each other.
6. The chip removal device of the fixed beam gantry machining center according to claim 1, characterized in that: A clamping groove (23) is provided at the top of the receiving platform (2), and a plurality of the clamping grooves (23) are provided. The plurality of the clamping grooves (23) are equidistantly arranged at the top of the receiving platform (2).
7. The chip removal device of the fixed beam gantry machining center according to claim 1, characterized in that: An adjusting seat (21) is protrudingly provided at the bottom of the receiving platform (2), a rotating rod (5) is rotatably provided at the top of the supporting seat (1), the adjusting seat (21) is sleeved and installed on the rotating rod (5), the rotating rod (5) and the adjusting seat (21) are threadedly matched, and a rotating motor (6) is installed on the supporting seat (1) to drive the rotating rod (5) to rotate.
8. The chip removal device of the fixed beam gantry machining center according to claim 7, characterized in that: A limiting block (22) is symmetrically protruding from the bottom of the receiving platform (2), and a limiting groove (24) is provided at the top of the support seat (1), and the limiting block (22) and the limiting groove (24) are slidably matched.