Domestic ceramic grouting production equipment
By designing a daily ceramic grouting production equipment for automatic cleaning systems, the problem of low cleaning efficiency of filter mesh and the need for a large number of filter mesh is solved, and automated cleaning and efficient grouting are realized.
Patent Information
- Application Number
- CN202323511244.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2033-12-22
AI Technical Summary
In daily ceramic production, the filter mesh needs to be cleaned in time after filtering impurities, otherwise the impurities will clog the filter mesh and affect the grouting effect. Manual cleaning efficiency is low, and a large number of filters are required during continuous batch grouting, which increases the burden of cleaning tasks and affects grouting efficiency.
A daily ceramic grouting production equipment was designed, and the filter screen was automatically cleaned using an electric telescopic rod and a brushing disc system. The filter screen was sprayed through the water spray ring and the water outlet hole to achieve automatic cyclic rotation and replacement cleaning.
No manual cleaning is required, which reduces dependence on the filter mesh, is quick to clean and does not affect grouting efficiency, and improves production efficiency and equipment automation level.
Smart Images

Figure CN222681229U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of daily-use ceramics, and in particular relates to daily-use ceramic grouting production equipment. Background Art
[0002] When grouting is performed in the production of daily-use ceramics, grouting is performed into the gypsum mold through the grouting pipe. In the middle, a filter is used to filter the slurry to remove impurities in the slurry, so that the slurry poured into the gypsum mold is more delicate and the final molding effect is better. However, the filter must be cleaned in time after filtering out impurities to avoid impurities clogging the filter and affecting the grouting effect. Manual cleaning is slow, and when grouting is performed continuously in batches, a large number of filters need to be prepared corresponding to the number of molds, which will not only increase the cleaning task, but also prevent grouting filtration when the filter is cleaned, which will affect the grouting efficiency. Summary of the invention
[0003] In view of the above problems, the purpose of the utility model is to provide daily-use ceramic grouting production equipment to solve the problem that the filter screen must be cleaned in time after filtering impurities to avoid impurities clogging the filter screen and affecting the grouting effect. The effect of manual cleaning is slow, and when continuous batch grouting is performed, a large number of filter screens need to be prepared corresponding to the number of molds, which not only increases the cleaning task, but also when the filter screen is cleaned, grouting filtering cannot be performed, which affects the grouting efficiency.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows: daily-use ceramic grouting production equipment, including a grouting pipe, a frame rod is arranged on one side of the grouting pipe, a motor 1 is arranged on the lower side of the middle of the frame rod, a connecting plate is arranged at the lower output end of the motor 1, a connecting rod is arranged equidistantly around the outer side of the connecting plate, a filter spoon is arranged at one end of the connecting rod away from the connecting plate, the filter spoon is located directly below the grouting pipe on the side close to the grouting pipe, and an electric motor is arranged on the upper side of the frame rod away from the grouting pipe. A movable telescopic rod, the output end of the electric telescopic rod passes through the frame rod to the lower side where a motor three is arranged, a brush plate is arranged at the lower output end of the motor three, bristles are evenly arranged on the lower side of the brush plate, the filter screen spoon on the side away from the grouting pipe is directly below the brush plate, a water spray ring is arranged on the outer side of the brush plate, the water spray ring is arranged on the upper side of the filter screen spoon, water outlet holes are evenly opened on the inner side of the water spray ring, a water guide rod is arranged on the upper side of one side of the water spray ring, and the upper end of the water guide rod passes through the frame rod and is connected to a water inlet pipe.
[0005] The beneficial effects of the utility model are as follows: the used filter mesh spoon will gradually rotate to the lower side of the brush plate, and the water outlet hole on the inner side of the water spray ring will spray water to the upper side of the filter mesh spoon. The output end of the motor three drives the brush plate and the bristles to brush and clean the filter mesh spoon. The filter mesh spoon can be cyclically rotated and cleaned alternately without manual cleaning and without the need to equip a large number of filter mesh spoons. The cleaning is convenient and quick, and grouting and filtering can be continued during cleaning without affecting the grouting efficiency.
[0006] In order to recycle the mud sedimentation;
[0007] As a further improvement of the above technical solution: a sedimentation bucket is arranged on the lower side of the filter scoop away from the grouting pipe, the lower side of the sedimentation bucket is funnel-shaped, and a mud extraction pipe is arranged at the lower end of the sedimentation bucket.
[0008] The beneficial effect of this improvement is that a sedimentation bucket is provided to receive cleaning water and allow the cleaned mud to settle, and then the mud pump is connected to an external mud pump through the mud suction pipe to pump out the mud settled to the bottom for easy recycling.
[0009] In order to buffer the cleaning water falling from the water spray ring;
[0010] As a further improvement of the above technical solution: a buffer plate is arranged on the inner side of the sedimentation bucket, the buffer plate is arranged on the lower side of the brush plate, the buffer plate is arranged downwardly and inclined to the side away from the brush plate, and there is a gap between the lower side of the buffer plate and the inner wall of the sedimentation bucket.
[0011] The beneficial effect of this improvement is that the buffer plate can buffer the cleaning water falling from the water spray ring, preventing the continuous cleaning water from falling vertically and impacting the water in the sedimentation bucket, affecting the sedimentation of the mud inside it.
[0012] In order to block the thrown water;
[0013] As a further improvement of the above technical solution: a water-retaining rubber sleeve is arranged on the lower side of the water spray ring, and the water-retaining rubber sleeve is arranged on the outer side of the filter spoon on the side away from the grouting pipe.
[0014] The beneficial effect of this improvement is that when the brush plate drives the combing hair to rotate and clean the filter screen scoop, water will be thrown out due to the effect of centrifugal force, and the water-blocking rubber sleeve can be provided to block the thrown-out water.
[0015] To increase the cleaning effect;
[0016] As a further improvement of the above technical solution: a second motor is arranged at one end of the connecting rod away from the connecting plate, a handle rod is arranged at the output end of the second motor away from the connecting rod, and one end of the handle rod away from the second motor is connected to the filter spoon.
[0017] The beneficial effect of this improvement is that motor 2 is provided, and when the filter scoop rotates to the lower side of the brush plate, the filter scoop can be driven to flip downward through the output end of motor 2, so as to directly flush the mud in the filter scoop, and the brushing of the bristles can be combined to facilitate quick cleaning.
[0018] To facilitate installation and removal of the device from the grouting pipe;
[0019] As a further improvement of the above technical solution: a reinforcing rod is arranged on the upper side of the upper side of the frame rod away from the grouting pipe, and sleeves are arranged on the ends of the frame rod and the reinforcing rod close to the grouting pipe, the sleeves are sleeved with the grouting pipe, bolts are arranged on the outside of the sleeves, and the bolts penetrate the sleeves to the inside.
[0020] The beneficial effect of this improvement is that the reinforcement rod can enhance the stability of the frame rod, which is connected to the grouting pipe through the sleeve and adjusted and tightened by bolts, making it easy to install and remove the device from the grouting pipe.
[0021] In order to avoid the bolts from damaging the outer surface of the grouting pipe;
[0022] As a further improvement of the above technical solution: a rubber gasket is arranged on the inner side of the sleeve, the rubber gasket is sleeved with the grouting pipe, and the bolt passes through the sleeve to the rubber gasket.
[0023] The beneficial effect of this improvement is that the provision of a rubber washer can not only increase the damping effect and the stability of the connection between the sleeve and the grouting pipe, but also increase protection to avoid damage to the outer surface of the grouting pipe when tightening the bolts.
[0024] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the utility model.
[0026] Figure 2 It is a schematic diagram of the connection structure of the filter screen in the utility model.
[0027] Figure 3 It is a schematic diagram of the connection structure of the water spray ring in the utility model.
[0028] Figure 4 It is a structural schematic diagram of the sedimentation bucket in the utility model.
[0029] In the figure: 1. grouting pipe; 2. rack; 3. motor one; 4. connecting plate; 5. connecting rod; 6. motor two; 7. handle rod; 8. filter spoon; 9. electric telescopic rod; 10. motor three; 11. brush plate; 12. water guide rod; 13. water spray ring; 14. water retaining rubber sleeve; 15. sedimentation bucket; 16. mud suction pipe; 17. buffer plate; 18. reinforcement rod; 19. sleeve. Implementation
[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.
[0031] like Figure 1—4 shows: daily-use ceramic grouting production equipment, including a grouting pipe 1, a frame rod 2 is provided on one side of the grouting pipe 1, a motor 3 is provided on the lower side of the middle of the frame rod 2, a connecting plate 4 is provided at the lower output end of the motor 3, a connecting rod 5 is equidistantly arranged on the outer side of the connecting plate 4, a filter spoon 8 is provided at the end of the connecting rod 5 away from the connecting plate 4, the filter spoon 8 is located directly below the grouting pipe 1 on the side close to the grouting pipe 1, an electric telescopic rod 9 is provided on the upper side of the frame rod 2 away from the grouting pipe 1, the output end of the electric telescopic rod 9 passes through the frame rod 2 to the lower side where a motor 3 10 is provided, a brush plate 11 is provided at the lower output end of the motor 3 10, and bristles are evenly arranged on the lower side of the brush plate 11, away from the grouting pipe 1 The filter mesh scoop 8 on one side of the slurry pipe 1 is directly below the brush plate 11, and a water spray ring 13 is provided on the outer side of the brush plate 11, and the water spray ring 13 is arranged on the upper side of the filter mesh scoop 8. Water outlet holes are evenly opened on the inner side of the water spray ring 13, and a water guide rod 12 is provided on the upper side of one side of the water spray ring 13. The upper end of the water guide rod 12 passes through the frame rod 2 and is connected to a water inlet pipe. The used filter mesh scoop 8 will gradually rotate to the lower side of the brush plate 11, and the water outlet hole on the inner side of the water spray ring 13 sprays water to the upper side of the filter mesh scoop 8. The output end of the motor three 10 drives the brush plate 11 and the bristles to brush and clean the filter mesh scoop 8, and the filter mesh scoop 8 can be cyclically rotated and cleaned alternately without manual cleaning and without the need to equip a large number of filter mesh scoops 8, so the cleaning is convenient and fast. The utility model discloses a novel method for the present invention to improve the efficiency of grouting and the ... The cleaning water falling from the 3 places is buffered to prevent the continuous cleaning water from falling vertically and impacting the water in the sedimentation bucket 15, affecting the sedimentation of the mud inside it. A water-blocking rubber sleeve 14 is arranged on the lower side of the water spray ring 13. The water-blocking rubber sleeve 14 is arranged on the outer side of the filter mesh spoon 8 on the side away from the grouting pipe 1. When the brush plate 11 drives the combing to rotate and clean the filter mesh spoon 8, the water will be thrown out due to the centrifugal force. The water-blocking rubber sleeve 14 can block the thrown water. The end of the connecting rod 5 away from the connecting plate 4 is provided with a motor 2 6. The output end of the motor 2 6 away from the side of the connecting rod 5 is provided with a handle rod 7. The end of the handle rod 7 away from the motor 2 6 is connected to the filter mesh spoon 8. The motor 2 6 is provided so that when the filter mesh spoon 8 rotates to the lower side of the brush plate 11,The filter scoop 8 is driven to flip downward by the output end of the motor 26, so as to directly flush the mud in the filter scoop 8. Combined with the brushing of the bristles, it is convenient to clean quickly. A reinforcing rod 18 is arranged on the upper side of the upper side of the frame rod 2 away from the grouting pipe 1. The frame rod 2 and the reinforcing rod 18 are both provided with a sleeve 19 at one end close to the grouting pipe 1. The sleeve 19 is sleeved with the grouting pipe 1. Bolts are arranged on the outer side of the sleeve 19. The bolts penetrate the sleeve 19 to the inner side. The reinforcing rod 18 can be provided To enhance the stability of the frame rod 2, the sleeve 19 is connected to the grouting pipe 1, and the bolts are adjusted and tightened to facilitate the installation and removal of the device from the grouting pipe 1. A rubber washer is provided on the inner side of the sleeve 19, and the rubber washer is connected to the grouting pipe 1. The bolts pass through the sleeve 19 to the rubber washer. The provision of the rubber washer can not only increase the damping effect and the stability of the connection between the sleeve 19 and the grouting pipe 1, but also increase protection to avoid damage to the outer surface of the grouting pipe 1 when tightening the bolts.
[0032] The working principle and use process of this utility model:
[0033] When in use, mud is sprayed out through the grouting pipe 1, and then filtered by the lower filter spoon 8, and the mud enters the lower gypsum mold. After the filter spoon 8 filters the mud several times, the motor 3 is started, and the output end of the motor 3 drives the connecting plate 4 to rotate, and the connecting plate 4 drives the filter spoon 8 to rotate through the connecting rod 5. The new filter spoon 8 will be transferred to the lower side of the grouting pipe 1, and the used filter spoon 8 will gradually rotate to the lower side of the brush plate 11, and the motor 3 10 will be pushed down through the output end of the electric telescopic rod 9. The output end of the motor 3 10 drives the brush plate 11 to rotate and approach the used filter spoon 8. When the filter scoop 8 and the brush plate 11 rotate, the bristles are driven to brush the filter scoop 8. At the same time, the water inlet pipe is connected to a water source, and the water is sprayed from the water outlet hole inside the water spray ring 13 to the upper side of the filter scoop 8 through the water guide rod 12, so as to realize the brushing and cleaning of the filter scoop 8. The filter scoop 8 can be cyclically rotated and replaced for cleaning without manual cleaning, and a large number of filter scoops 8 do not need to be equipped. The cleaning is convenient and fast, and grouting and filtering can be continued during cleaning without affecting the grouting efficiency. In addition, when in use, a sedimentation bucket 15 is provided to receive the cleaning water and settle the cleaned mud , and then the mud pump is connected to the mud pump pipe 16 to extract the mud that has settled to the bottom for easy recycling. The buffer plate 17 can buffer the cleaning water falling from the water spray ring 13 to prevent the continuous cleaning water from falling vertically and impacting the water in the sedimentation bucket 15, affecting the sedimentation of the mud inside. In addition, when the brush plate 11 drives the combing to rotate and clean the filter scoop 8, the water will be thrown out due to the centrifugal force. The water-blocking rubber sleeve 14 can block the thrown water. The motor 2 6 can be set to when the filter scoop 8 rotates to the lower side of the brush plate 11. The output end of the motor 2 6 drives the filter scoop 8 to flip downward, which is convenient for directly flushing the mud in the filter scoop 8. Combined with the brushing of the bristles, it is convenient for quick cleaning. The reinforcement rod 18 is arranged to enhance the stability of the frame rod 2. It is connected with the grouting pipe 1 through the sleeve 19 and adjusted and tightened by bolts, which makes it easy to install and remove the device from the grouting pipe 1. The rubber gasket is arranged, which can not only increase the damping effect and increase the stability of the connection between the sleeve 19 and the grouting pipe 1, but also increase protection to avoid damage to the outer surface of the grouting pipe 1 when tightening the bolts.
[0034] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0035] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. Daily ceramic grouting production equipment, characterized by: The invention comprises a grouting pipe (1), wherein a frame rod (2) is provided on one side of the grouting pipe (1), a motor (3) is provided on the lower middle side of the frame rod (2), a connecting plate (4) is provided on the lower output end of the motor (3), a connecting rod (5) is provided on the outer side of the connecting plate (4) in an equidistant manner, a filter scoop (8) is provided on the end of the connecting rod (5) away from the connecting plate (4), the filter scoop (8) is located directly below the grouting pipe (1) on the side close to the grouting pipe (1), an electric telescopic rod (9) is provided on the upper side of the frame rod (2) away from the grouting pipe (1), and the output end of the electric telescopic rod (9) passes through the frame rod (2). A motor three (10) is arranged on the lower side of the rod (2), a brush plate (11) is arranged at the lower output end of the motor three (10), and bristles are evenly arranged on the lower side of the brush plate (11). The filter screen spoon (8) is located directly below the brush plate (11) on the side away from the grouting pipe (1). A water spray ring (13) is arranged on the outer side of the brush plate (11), and the water spray ring (13) is arranged on the upper side of the filter screen spoon (8). Water outlet holes are evenly opened on the inner side of the water spray ring (13). A water guide rod (12) is arranged on the upper side of one side of the water spray ring (13), and the upper end of the water guide rod (12) passes through the frame rod (2) and is connected to a water inlet pipe.
2. The daily-use ceramic grouting production equipment according to claim 1 is characterized in that: A sedimentation bucket (15) is provided on the lower side of the filter scoop (8) at the side away from the grouting pipe (1); the lower side of the sedimentation bucket (15) is funnel-shaped; and a mud extraction pipe (16) is provided at the lower end of the sedimentation bucket (15).
3. The daily-use ceramic grouting production equipment according to claim 2 is characterized in that: A buffer plate (17) is provided on the inner side of the sedimentation hopper (15); the buffer plate (17) is provided on the lower side of the brush plate (11); the buffer plate (17) is provided downwardly and inclined toward a side away from the brush plate (11); and a gap is provided between the lower edge of the buffer plate (17) and the inner wall of the sedimentation hopper (15).
4. The daily-use ceramic grouting production equipment according to claim 1 is characterized in that: A water-retaining rubber sleeve (14) is provided on the lower side of the water spray ring (13), and the water-retaining rubber sleeve (14) is provided on the outer side of the filter screen spoon (8) on the side away from the grouting pipe (1).
5. The daily-use ceramic grouting production equipment according to claim 1 is characterized in that: The end of the connecting rod (5) away from the connecting plate (4) is provided with a second motor (6), and the output end of the second motor (6) away from the connecting rod (5) is provided with a handle rod (7), and the end of the handle rod (7) away from the second motor (6) is connected to the filter net spoon (8).
6. The daily-use ceramic grouting production equipment according to claim 1 is characterized in that: A reinforcing rod (18) is provided on the upper side of the upper side of the frame rod (2) away from the grouting pipe (1), and sleeves (19) are provided on the ends of the frame rod (2) and the reinforcing rod (18) close to the grouting pipe (1). The sleeve (19) is sleeved with the grouting pipe (1), and bolts are provided on the outer side of the sleeve (19), and the bolts penetrate the sleeve (19) to the inner side.
7. The daily-use ceramic grouting production equipment according to claim 6 is characterized in that: A rubber gasket is provided on the inner side of the sleeve (19), the rubber gasket is sleeved with the grouting pipe (1), and the bolt passes through the sleeve (19) to the rubber gasket.