Forming device for ceramic tile production

By designing a forming device including a fixed baffle, a cutting ply and a cylinder, the problems of fragility and low efficiency in the cutting process of ceramic tile in the prior art are solved, and efficient, automated cutting and protection of ceramic tiles are achieved.

CN222681240UActive Publication Date: 2025-03-28FUJIAN NANAN SHANCHUAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420980686.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-28
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing ceramic tile forming devices are prone to fragmentation of ceramic tile during the cutting process, affecting production quality and efficiency.

Method used

A forming device including a fixed baffle, a cylinder No. 1, a cutting clamp, a sliding block and a sliding groove is designed to realize automatic cutting and protection of ceramic tiles through a gear system driven by a cylinder and a motor.

Benefits of technology

Effectively prevents the tiles from being stuck or broken during the cutting process, improves the yield rate of the tiles and makes the cutting process more automated and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forming device for ceramic tile production, which relates to the technical field of ceramic tile production and comprises a base, four groups of supporting columns are arranged at the upper end of the base, a top plate is arranged at the upper ends of the four groups of supporting columns, sliding grooves are formed in two sides of the top plate, and sliding blocks are arranged in the middles of the two groups of sliding grooves. A screw rod is arranged in the middle of each sliding block, supporting frames are arranged at the two ends of each screw rod, a driven gear is arranged on the outer wall of the front end of each screw rod, a driving gear is arranged on the side wall of each driven gear, second air cylinders are arranged at the lower ends of the sliding blocks, and connecting blocks are arranged at the lower ends of the second air cylinders; and third air cylinders are arranged in the middles of the connecting blocks correspondingly, and discharging clamping plates are arranged at the front ends of the third air cylinders correspondingly. According to the forming device for ceramic tile production, formed ceramic tiles can be conveniently discharged, the ceramic tiles are better protected, and the situation that the ceramic tiles are broken is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile production, in particular to a molding device for tile production. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing and sintering. Their raw materials are mostly a mixture of clay, quartz sand, etc. Molding devices are often used to shape the raw materials.

[0003] When the existing tiles are cut after being shaped, it is inconvenient to cut the tiles because they are extruded inside the shaped mold. The cutting process easily causes the tiles to break, which affects the quality and efficiency of tile production and has a certain adverse effect on the tile production process. In order to solve the shortcomings of the existing technology, we propose a forming device for tile production. Utility Model Content

[0004] The main purpose of the utility model is to provide a forming device for producing ceramic tiles, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A forming device for producing ceramic tiles comprises a base, wherein the upper end of the base is provided with four groups of supporting columns, the upper ends of the four groups of supporting columns are provided with a top plate, sliding grooves are provided on both sides of the top plate, sliding blocks are provided in the middle of the two groups of sliding grooves, a screw rod is provided in the middle of the sliding block, a threaded hole is provided in the middle of the sliding block, the screw rod is threadedly connected with the sliding block through the provided threaded hole, support frames are provided at both ends of the screw rod, a driven gear is provided on the front end outer wall of the screw rod, a driving gear is provided on the side wall of the driven gear, a motor is provided at the rear end of the driving gear, a No. 2 cylinder is provided at the lower end of the sliding block, a connecting block is provided at the lower end of the No. 2 cylinder, a No. 3 cylinder is provided in the middle of the connecting block, a blanking clamp is provided at the front end of the No. 3 cylinder, and fixing plates are also provided on both sides of the upper end of the base, a No. 1 cylinder is provided in the middle of the fixing plate, and a shaping baffle is provided at the front end of the No. 1 cylinder.

[0007] Preferably, a mounting block is arranged in the middle of the top plate, two groups of hydraulic cylinders are arranged in the middle of the mounting block, an upper tile pressing mold is arranged at the lower end of the hydraulic cylinder, and a lower tile pressing mold is arranged in the middle of the upper end of the base.

[0008] Preferably, the sliding block is slidably connected to the sliding groove, a rotation interface is provided between the screw rod and the side wall of the support frame, and the screw rod is rotationally connected to the side wall of the support frame through the provided rotation interface.

[0009] Preferably, the connecting block is movably connected to the sliding block through a set No. 2 cylinder, the unloading clamp is movably connected to the connecting block through a set No. 3 cylinder, and the shaping baffle is movably connected to the fixed plate through a set No. 1 cylinder.

[0010] Preferably, a mounting interface is provided between the mounting block and the top plate, and the mounting block is detachably connected to the top plate via the provided mounting interface.

[0011] Preferably, a connection port is provided between the upper die for tiles and the hydraulic cylinder, the upper die for tiles is detachably connected to the hydraulic cylinder via the provided connection port, and the upper die for tiles is movably connected to the mounting block via the provided hydraulic cylinder.

[0012] Beneficial Effects

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. In the utility model, through the setting of the shaping baffle, No. 1 cylinder, unloading splint, sliding block and sliding groove, the device can conveniently unload the formed tiles, the tiles will not be stuck in the mold, and it will be difficult to take out, and the unloading process will not cause the tiles to break, so the finished tiles are better protected, the yield rate of tiles is improved, and the unloading process of tiles is more automated and efficient. After the tiles are molded, the two sets of shaping baffles are moved backward by the No. 1 cylinder and separated from the tiles, and then the two sets of connecting blocks are moved downward by the No. 2 cylinder, and the unloading splint at the front end of the connecting block is moved toward the middle by the No. 3 cylinder to clamp the two sides of the tile, and then the two sets of motors at the upper end of the top plate are started, and the screw rod is driven to rotate by the driving gear and the driven gear. When the screw rod rotates, the sliding block will move on the outer wall of the screw rod and slide in the middle of the sliding groove at the same time, and the unloading splint is driven to move forward by the No. 2 cylinder, etc., so that the unloading splint can unload the formed tiles to better protect the tiles.

[0015] 2. In the utility model, by setting the shaping baffle, No. 1 cylinder and the lower die of the tile, the device can more conveniently separate the tile from the middle of the mold, facilitate the unloading of the tile after molding, and better protect the tile to ensure the quality of tile production. When the tile is produced, the two sets of shaping baffles move toward the middle through the No. 1 cylinder to form a fence around the lower die of the tile, and the raw material of the tile is placed on the upper end of the lower die of the tile, and then the upper die of the tile moves downward through the hydraulic cylinder to extrude the raw material on the upper end of the lower die of the tile. After molding, the upper die of the tile rises, and the shaping baffle moves to both sides through the No. 1 cylinder, so that the tile can be automatically demolded, and the operation is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the upper die position of the ceramic tile of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure of the blanking splint of the utility model;

[0019] Figure 4 It is a schematic diagram of the sliding block moving structure of the utility model.

[0020] In the figure: 1. Base; 2. Fixed plate; 3. Cylinder No. 1; 4. Molding baffle; 5. Support column; 6. Top plate; 7. Sliding groove; 8. Sliding block; 9. Screw rod; 10. Support frame; 11. Mounting block; 12. Hydraulic cylinder; 13. Upper die for tiles; 14. Lower die for tiles; 15. Cylinder No. 2; 16. Connecting block; 17. Cylinder No. 3; 18. Unloading clamp; 19. Driven gear; 20. Driving gear; 21. Motor. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-Figure 4As shown, a forming device for producing ceramic tiles comprises a base 1, four groups of supporting columns 5 are arranged on the upper end of the base 1, a top plate 6 is arranged on the upper end of the four groups of supporting columns 5, the top plate 6 is installed above the base 1 through the supporting columns 5, sliding grooves 7 are arranged on both sides of the top plate 6, sliding blocks 8 are arranged in the middle of the two groups of sliding grooves 7, the sliding blocks 8 can slide in the middle of the sliding grooves 7, screw rods 9 are arranged in the middle of the sliding blocks 8, threaded holes are arranged in the middle of the sliding blocks 8, the screw rods 9 are threadedly connected with the sliding blocks 8 through the arranged threaded holes, support frames 10 are arranged at both ends of the screw rods 9, and a rotating shaft is arranged between the screw rods 9 and the side walls of the support frame 10 The screw rod 9 can be rotated between the support frames 10 through the rotating interface. When the screw rod 9 rotates, the sliding block 8 will move on the outer wall of the screw rod 9 and slide in the middle of the sliding groove 7. The front end outer wall of the screw rod 9 is provided with a driven gear 19, and the driven gear 19 can drive the screw rod 9 to rotate. The side wall of the driven gear 19 is provided with a driving gear 20, and the driving gear 20 drives the driven gear 19 to rotate. The rear end of the driving gear 20 is provided with a motor 21, and the motor 21 drives the driving gear 20 to rotate. The lower end of the sliding block 8 is provided with a No. 2 cylinder 15, and the lower end of the No. 2 cylinder 15 is provided with a connecting block 16. The connecting block 16 can move up and down through the No. 2 cylinder 15, and a No. 3 cylinder 17 is arranged in the middle of the connecting block 16. A material unloading splint 18 is arranged at the front end of the No. 3 cylinder 17. The material unloading splint 18 can move forward and backward through the No. 3 cylinder 17. The material unloading splint 18 is used to clamp the tiles for unloading. Fixed plates 2 are also arranged on both sides of the upper end of the base 1. A No. 1 cylinder 3 is arranged in the middle of the fixed plate 2. The No. 1 cylinder 3 can be telescopically movable. A shaping baffle 4 is arranged at the front end of the No. 1 cylinder 3. The shaping baffle 4 is used to shape the tiles. The shaping baffle 4 can be moved by the No. 1 cylinder 3. After the tiles are molded, The two sets of shaping baffles 4 are moved backwards by the No. 1 cylinder 3 and separated from the tiles, and then the two sets of connecting blocks 16 are moved downwards by the No. 2 cylinder 15, and the unloading clamping plate 18 at the front end of the connecting block 16 is moved toward the middle by the No. 3 cylinder 17 to clamp the two sides of the tile, and then the two sets of motors 21 at the upper end of the top plate 6 are started, and the screw rod 9 is driven to rotate through the driving gear 20 and the driven gear 19. When the screw rod 9 rotates, the sliding block 8 will move on the outer wall of the screw rod 9 and slide in the middle of the sliding groove 7 at the same time, and the unloading clamping plate 18 is driven to move forward by the No. 2 cylinder 15, etc., and the unloading clamping plate 18 can unload the formed tiles.

[0023] like Figure 1-Figure 4As shown, a mounting block 11 is arranged in the middle of the top plate 6, a mounting interface is arranged between the mounting block 11 and the top plate 6, the mounting block 11 is detachably connected to the top plate 6 through the arranged mounting interface, two groups of hydraulic cylinders 12 are arranged in the middle of the mounting block 11, the hydraulic cylinders 12 can be telescopically movable, a tile upper pressing mold 13 is arranged at the lower end of the hydraulic cylinder 12, the tile upper pressing mold 13 can be moved up and down by the hydraulic cylinder 12, and is used to press-mold the raw materials of the tile, a tile lower pressing mold 14 is arranged in the middle of the upper end of the base 1, and the two groups of shaping baffles 4 will be on the tile The lower die 14 is surrounded by a surround, and the raw materials of the tiles are placed on the upper end of the lower die 14 for shaping. The two sets of shaping baffles 4 are moved toward the middle by the No. 1 cylinder 3 to form a fence around the lower die 14 for shaping. The raw materials of the tiles are placed on the upper end of the lower die 14 for shaping. Then the upper die 13 for shaping is moved downward by the hydraulic cylinder 12 to extrude the raw materials on the upper end of the lower die 14 for shaping. After shaping, the upper die 13 for shaping is raised, and the shaping baffles 4 are moved to both sides by the No. 1 cylinder 3, so that the tiles can be automatically demolded.

[0024] It should be noted that the utility model is a molding device for producing tiles. When in use, two sets of shaping baffles 4 are moved toward the middle by the No. 1 cylinder 3 to form a fence around the lower tile die 14, and the raw materials of the tiles are placed on the upper end of the lower tile die 14. Then, the upper tile die 13 is moved downward by the hydraulic cylinder 12 to extrude and mold the raw materials on the upper end of the lower tile die 14. After molding, the upper tile die 13 is raised, and the shaping baffles 4 are moved to both sides by the No. 1 cylinder 3, so that the tiles can be automatically demoulded, and then the two sets of connection The block 16 is moved downward by the No. 2 cylinder 15, and the unloading clamping plate 18 at the front end of the connecting block 16 is moved toward the middle by the No. 3 cylinder 17 to clamp the two sides of the tile, and then the two sets of motors 21 at the upper end of the top plate 6 are started, and the screw rod 9 is driven to rotate through the driving gear 20 and the driven gear 19. When the screw rod 9 rotates, the sliding block 8 will move on the outer wall of the screw rod 9 and slide in the middle of the sliding groove 7 at the same time, and the unloading clamping plate 18 is driven to move forward by the No. 2 cylinder 15, etc., and the unloading clamping plate 18 can unload the formed tiles.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A forming device for producing ceramic tiles, comprising a base (1), characterized in that: Four groups of support columns (5) are arranged at the upper end of the base (1), and a top plate (6) is arranged at the upper end of the four groups of support columns (5). Sliding grooves (7) are arranged on both sides of the top plate (6), and sliding blocks (8) are arranged in the middle of the two groups of sliding grooves (7). A screw rod (9) is arranged in the middle of the sliding block (8), and a threaded hole is arranged in the middle of the sliding block (8). The screw rod (9) is threadedly connected to the sliding block (8) through the threaded hole, and support frames (10) are arranged at both ends of the screw rod (9). A driven gear (19) is arranged on the outer wall of the front end of the screw rod (9), and the driven gear (19) ) is provided with a driving gear (20) on its side wall, a motor (21) is provided at the rear end of the driving gear (20), a No. 2 cylinder (15) is provided at the lower end of the sliding block (8), a connecting block (16) is provided at the lower end of the No. 2 cylinder (15), a No. 3 cylinder (17) is provided in the middle of the connecting block (16), a blanking clamp (18) is provided at the front end of the No. 3 cylinder (17), fixing plates (2) are also provided on both sides of the upper end of the base (1), a No. 1 cylinder (3) is provided in the middle of the fixing plate (2), and a shaping baffle (4) is provided at the front end of the No. 1 cylinder (3).

2. A forming device for producing ceramic tiles according to claim 1, characterized in that: A mounting block (11) is arranged in the middle of the top plate (6), two groups of hydraulic cylinders (12) are arranged in the middle of the mounting block (11), a tile upper pressing mold (13) is arranged at the lower end of the hydraulic cylinder (12), and a tile lower pressing mold (14) is arranged in the middle of the upper end of the base (1).

3. A forming device for producing ceramic tiles according to claim 1, characterized in that: The sliding block (8) is slidably connected to the sliding groove (7), a rotation interface is provided between the screw rod (9) and the side wall of the support frame (10), and the screw rod (9) is rotationally connected to the side wall of the support frame (10) through the provided rotation interface.

4. A forming device for producing ceramic tiles according to claim 1, characterized in that: The connecting block (16) is movably connected to the sliding block (8) via the set No. 2 cylinder (15), the unloading clamping plate (18) is movably connected to the connecting block (16) via the set No. 3 cylinder (17), and the shaping baffle (4) is movably connected to the fixing plate (2) via the set No. 1 cylinder (3).

5. A forming device for producing ceramic tiles according to claim 2, characterized in that: A mounting interface is provided between the mounting block (11) and the top plate (6), and the mounting block (11) is detachably connected to the top plate (6) via the provided mounting interface.

6. A forming device for producing ceramic tiles according to claim 2, characterized in that: A connection port is provided between the tile upper pressing die (13) and the hydraulic cylinder (12); the tile upper pressing die (13) is detachably connected to the hydraulic cylinder (12) via the provided connection port; and the tile upper pressing die (13) is movably connected to the mounting block (11) via the provided hydraulic cylinder (12).