Accurate metering and batching type autoclaved aerated concrete production line device

By designing a precise metering and batching autoclaved aerated concrete production line device, the problem of failure to accurately control the raw material ratio in the existing technology is solved, and the consistency and stability of concrete product quality are achieved.

CN222681316UActive Publication Date: 2025-03-28HUBEI JIAMING ENVIRONMENTAL PROTECTION NEW ENERGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421324068.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

When the raw materials of existing autoclaved aerated concrete slabs are mixed, the ratio cannot be accurately controlled, resulting in inconsistent product quality.

Method used

A precise metering and metering and metering concrete production line device was designed, using electric slide rails, mobile plates, cylinders, through holes, support plates, placement frames and metering plate structures to ensure the precise metering of raw materials and the careful control of the stirring process.

Benefits of technology

The appropriateness of the batch ratio of each batch of concrete is achieved, the consistency and stability of product quality is ensured, and the stability of equipment and operation accuracy are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete production, in particular to an accurate metering and batching type autoclaved aerated concrete production line device which comprises a working table, a support is fixedly installed on the surface of the working table, a conveying pipe is connected into the support, an electric sliding rail is fixedly installed on the surface of the working table, and the electric sliding rail is connected with the conveying pipe. A moving plate is slidably connected into the electric sliding rail, a through hole is formed in the surface of the moving plate, and an air cylinder is fixedly installed on the bottom face of the moving plate. According to the concrete mixing device, the placing frame moves up and down in the through hole, the metering plate is located under the placing frame, when raw materials enter the mixing barrel through the material conveying pipe, the weight in the mixing barrel is increased, personnel can conveniently achieve accurate material metering, and it is ensured that the batching proportion of each batch of concrete is appropriate; the placing frame can be conveniently far away from the metering plate, so that the position of the stirring barrel can be subsequently moved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete production, in particular to a precise metering and batching type autoclaved aerated concrete production line device. Background Art

[0002] Autoclaved aerated concrete board is a new type of lightweight, porous, green and environmentally friendly building material that uses cement, lime, silica sand and other raw materials as the main raw materials, and then adds different amounts of anti-corrosion treated steel mesh according to structural requirements. After high temperature, high pressure and steam curing, the autoclaved aerated concrete board with porous crystals is produced. Its density is lower than that of general cementitious materials, and it has unparalleled properties such as good fire resistance, fire prevention, sound insulation, heat insulation and thermal insulation. In the prior art, when mixing raw materials for autoclaved aerated concrete boards, the raw material ratio is often not accurately controlled. Most of them are regulated by the working experience of the operators, which may cause inconsistency in the quality of the autoclaved aerated concrete board. Therefore, a precise metering and batching autoclaved aerated concrete production line device is proposed. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a precise metering and batching type autoclaved aerated concrete production line device, comprising a workbench, a bracket is fixedly installed on the surface of the workbench, a material conveying pipe is connected inside the bracket, an electric slide rail is fixedly installed on the surface of the workbench, a moving plate is slidably connected inside the electric slide rail, a through hole is opened on the surface of the moving plate, a cylinder is fixedly installed on the bottom surface of the moving plate, a support plate is fixedly installed on the output end of the cylinder, a placement frame is fixedly installed on the surface of the support plate, a mixing barrel is arranged inside the placement frame, a buffer plate is fixedly installed on the surface of the workbench, a telescopic rod is fixedly installed on the surface of the buffer plate, a metering plate is fixedly installed on the top of the telescopic rod, a spring is sleeved on the surface of the telescopic rod, a support frame is fixedly installed on the surface of the workbench, a lifting motor is fixedly installed inside the support frame, a screw rod is fixedly installed on the output end of the lifting motor, a slide groove is opened inside the support frame, a slide plate is slidably connected inside the slide groove, a barrel cover is fixedly installed on the surface of the slide plate, a stirring motor is fixedly installed on the surface of the barrel cover, a rotating rod is fixedly installed on the output end of the stirring motor, and a stirring blade is fixedly installed on the surface of the rotating rod.

[0005] Preferably, a blade is fixedly mounted on the surface of the rotating rod, and the blade and the stirring blade bracket are arranged in a staggered manner. Here, the blade can help cut and mix the raw materials more effectively to ensure the uniformity of the concrete mixture.

[0006] Preferably, the screw is rotatably connected inside the chute, and the screw is threadedly connected inside the slide plate. Here, the slide plate is ensured to move smoothly and accurately, allowing for more detailed control of the position of the mixing barrel cover, thereby providing more precise control over the addition and processing of materials during the mixing process.

[0007] Preferably, the number of the telescopic rods is four groups, and the four groups of telescopic rods are evenly distributed around the surface of the buffer plate. Here, the buffer plate is provided with better stability and support force, and can better absorb and disperse the pressure and vibration caused by stirring and material weight during material metering and processing, thereby improving the stability and operation accuracy of the overall equipment.

[0008] Preferably, the placing frame moves up and down inside the through hole, and the metering plate is located directly below the placing frame. Here, accurate material metering can be achieved to ensure that the proportion of ingredients in each batch of concrete is appropriate.

[0009] Preferably, a limit frame is fixedly installed on the surface of the workbench, a tray is arranged inside the limit frame, and a handle is fixedly installed on the side of the tray. Here, the tray can be taken out from the limit frame by the handle, so that the personnel can clean the tray conveniently.

[0010] Preferably, the tray is located directly below the rotating rod, which helps to collect the raw materials remaining on the rotating rod and the stirring blades to prevent the raw materials from dripping onto the workbench.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, an electric slide rail, a movable plate, a cylinder, a through hole, a support plate, a placement frame and a metering plate structure are provided. The placement frame moves up and down inside the through hole, and the metering plate is located directly below the placement frame. When the raw materials enter the mixing barrel through the feed pipe, the weight in the mixing barrel becomes larger, which is convenient for personnel to achieve accurate material measurement and ensure that the proportion of ingredients for each batch of concrete is appropriate. The cylinder drives the support plate and the placement frame to move upward, which is convenient for moving the placement frame away from the metering plate so as to move the position of the mixing barrel later.

[0013] 2. In the utility model, by setting a limit frame, a tray and a handle structure, the cooperation of the limit frame and the tray helps to collect the raw materials remaining on the rotating rod and the stirring blade, avoid the raw materials from dripping on the workbench, thereby preventing pollution of the working environment. The tray can be easily taken out of the limit frame through the handle, which is convenient for cleaning the tray. This makes it more convenient to maintain the equipment and ensures the cleanliness of the production environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of a precise metering and batching autoclaved aerated concrete production line device is provided for the utility model;

[0015] Figure 2 This is a rear view of a precise metering and batching autoclaved aerated concrete production line device proposed by the utility model;

[0016] Figure 3 A partial schematic diagram of a precise metering and batching autoclaved aerated concrete production line device is proposed for this utility model Figure 1 ;

[0017] Figure 4 A partial schematic diagram of a precise metering and batching autoclaved aerated concrete production line device is proposed for this utility model Figure 2 ;

[0018] Figure 5 A schematic diagram of a metering plate of a precise metering and batching autoclaved aerated concrete production line device is provided for the utility model;

[0019] Figure 6 The utility model provides a schematic diagram of a tray of a precise metering and batching autoclaved aerated concrete production line device.

[0020] Legend:

[0021] 1. Workbench; 2. Bracket; 3. Feed pipe; 4. Electric slide rail; 5. Buffer plate; 6. Telescopic rod; 7. Spring; 8. Measuring plate; 9. Moving plate; 10. Cylinder; 11. Through hole; 12. Placement frame; 13. Support plate; 14. Mixing barrel; 15. Support frame; 16. Slide; 17. Lifting motor; 18. Screw rod; 19. Slide plate; 20. Barrel cover; 21. Mixing motor; 22. Rotating rod; 23. Mixing blade; 24. Blade; 25. Limit frame; 26. Tray; 27. Handle. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1

[0025] See also Figure 1-5The utility model provides a technical solution: a precise metering and batching autoclaved aerated concrete production line device, comprising a workbench 1, a bracket 2 is fixedly installed on the surface of the workbench 1, a material delivery pipe 3 is connected inside the bracket 2, an electric slide rail 4 is fixedly installed on the surface of the workbench 1, a moving plate 9 is slidably connected inside the electric slide rail 4, a cylinder 10 is fixedly installed on the bottom surface of the moving plate 9, a support plate 13 is fixedly installed on the output end of the cylinder 10, a placement frame 12 is fixedly installed on the surface of the support plate 13, a mixing barrel 14 is arranged inside the placement frame 12, a buffer plate 5 is fixedly installed on the surface of the buffer plate 1, a telescopic rod 6 is fixedly installed on the surface of the buffer plate 5, a metering plate 8 is fixedly installed on the top of the telescopic rod 6, a spring 7 is sleeved on the surface of the telescopic rod 6, the number of the telescopic rod 6 is four groups, and the four groups of telescopic rods 6 are evenly distributed around the surface of the buffer plate 5, providing the buffer plate 5 with better stability and support force, and can better absorb and disperse the pressure and vibration caused by stirring and material weight during material metering and processing, thereby improving the stability and operation accuracy of the overall equipment, and the placement frame 12 moves up and down inside the through hole 11, The metering plate 8 is located directly below the placement frame 12, which can achieve accurate material metering to ensure that the proportion of each batch of concrete is appropriate. A support frame 15 is fixedly installed on the surface of the workbench 1, and a lifting motor 17 is fixedly installed inside the support frame 15. A screw rod 18 is fixedly installed at the output end of the lifting motor 17. A slide groove 16 is opened inside the support frame 15, and a slide plate 19 is slidably connected inside the slide groove 16. The screw rod 18 is rotatably connected inside the slide groove 16, and the screw rod 18 is threaded inside the slide plate 19, which ensures the smooth and accurate movement of the slide plate 19, allowing The position of the cover of the mixing barrel 14 is controlled more meticulously, so that the addition and processing of materials in the mixing process can be more accurately controlled. A barrel cover 20 is fixedly installed on the surface of the slide plate 19, and a mixing motor 21 is fixedly installed on the surface of the barrel cover 20. A rotating rod 22 is fixedly installed on the output end of the mixing motor 21, and a mixing blade 23 is fixedly installed on the surface of the rotating rod 22. A blade 24 is fixedly installed on the surface of the rotating rod 22. The blade 24 and the mixing blade 23 bracket 2 are staggered. The blade 24 can help cut and mix the raw materials more effectively to ensure the uniformity of the concrete mixture.

[0026] Embodiment 2

[0027] See also Figure 6 A limit frame 25 is fixedly installed on the surface of the workbench 1, and a tray 26 is arranged inside the limit frame 25. A handle 27 is fixedly installed on the side of the tray 26. The handle 27 can be used to take the tray 26 out of the limit frame 25, so that the personnel can clean the tray 26. The tray 26 is located directly below the rotating rod 22, which helps to collect the raw materials remaining on the rotating rod 22 and the stirring blade 23 to prevent the raw materials from dripping onto the workbench 1.

[0028] Working principle: when in use, place the mixing barrel 14 in the placement frame 12, and convey the required raw materials such as cement, sand, fly ash, etc. to the mixing barrel 14 in the placement frame 12 through the feed pipe 3. During this process, the raw materials enter the mixing barrel 14 in turn, making the weight of the mixing barrel 14 larger, so that the mixing barrel 14 and the placement frame 12 generate pressure on the metering plate 8, so that the added raw materials can be accurately controlled. The buffer plate 5 and the spring 7 provide better stability and support for the metering plate 8, which can better absorb and disperse the pressure and vibration caused by stirring and material weight during material metering and processing, thereby improving the stability and operation accuracy of the overall equipment. Subsequently, the cylinder 10 is started, and the output end of the cylinder 10 drives the support plate 13 to move upward, so that the support plate 13 drives the placement frame 12 to move upward, so that the placement frame 12 and the mixing barrel 14 are away from the metering plate 8. Under the action of the electric slide rail 4, the movable plate 9 can The mixing barrel 14 is moved on the electric slide 4 to move the mixing barrel 14 to the position directly below the rotating rod 22. At this time, the lifting motor 17 is started, and the output end of the lifting motor 17 drives the screw rod 18 to rotate. The slide plate 19 moves on the screw rod 18 so that the barrel cover 20 drives the rotating rod 22 to move downward, so that the rotating rod 22 extends into the mixing barrel 14. Then the mixing motor 21 is started, and the output end of the mixing motor 21 drives the rotating rod 22 to rotate, and the rotating rod 22 drives the stirring blade 23 and the blade 24 to rotate, so that the concrete raw materials can be evenly mixed. After stirring and mixing, the rotating rod 22 is extended from the mixing barrel 14 again, and the electric slide 4 moves the mixing barrel 14 to the subsequent step position. At this time, the raw materials remaining on the rotating rod 22 and the stirring blade 23 will drip into the tray 26 to avoid dripping on the workbench 1 and polluting the working environment. The tray 26 can be taken out of the limit frame 25 through the handle 27, which is convenient for personnel to clean the tray 26.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A precise metering and batching autoclaved aerated concrete production line device, comprising a workbench (1), characterized in that: A support (2) is fixedly mounted on the surface of the workbench (1), a material delivery pipe (3) is connected to the interior of the support (2), an electric slide rail (4) is fixedly mounted on the surface of the workbench (1), a movable plate (9) is slidably connected to the interior of the electric slide rail (4), a through hole (11) is provided on the surface of the movable plate (9), a cylinder (10) is fixedly mounted on the bottom surface of the movable plate (9), a support plate (13) is fixedly mounted on the output end of the cylinder (10), a placement frame (12) is fixedly mounted on the surface of the support plate (13), a mixing barrel (14) is provided inside the placement frame (12), a buffer plate (5) is fixedly mounted on the surface of the workbench (1), a telescopic rod (6) is fixedly mounted on the surface of the buffer plate (5), the telescopic rod (6) is fixedly mounted on the surface of the telescopic rod (6) A metering plate (8) is fixedly mounted on the top of the rod (6); a spring (7) is sleeved on the surface of the telescopic rod (6); a support frame (15) is fixedly mounted on the surface of the workbench (1); a lifting motor (17) is fixedly mounted inside the support frame (15); a screw rod (18) is fixedly mounted on the output end of the lifting motor (17); a slide groove (16) is provided inside the support frame (15); a slide plate (19) is slidably connected inside the slide groove (16); a barrel cover (20) is fixedly mounted on the surface of the slide plate (19); a stirring motor (21) is fixedly mounted on the surface of the barrel cover (20); a rotating rod (22) is fixedly mounted on the output end of the stirring motor (21); a stirring blade (23) is fixedly mounted on the surface of the rotating rod (22).

2. The precise metering and batching autoclaved aerated concrete production line device according to claim 1 is characterized by: A blade (24) is fixedly mounted on the surface of the rotating rod (22), and the blade (24) and the stirring blade (23) bracket (2) are arranged in a staggered manner.

3. The precise metering and batching autoclaved aerated concrete production line device according to claim 1 is characterized in that: The screw rod (18) is rotatably connected inside the slide groove (16), and the screw rod (18) is threadably connected inside the slide plate (19).

4. The precise metering and batching autoclaved aerated concrete production line device according to claim 1 is characterized in that: The number of the telescopic rods (6) is four groups, and the four groups of telescopic rods (6) are evenly distributed around the surface of the buffer plate (5).

5. The precise metering and batching autoclaved aerated concrete production line device according to claim 1 is characterized by: The placement frame (12) moves up and down inside the through hole (11), and the metering plate (8) is located directly below the placement frame (12).

6. The precise metering and batching autoclaved aerated concrete production line device according to claim 1 is characterized by: A limit frame (25) is fixedly mounted on the surface of the workbench (1), a tray (26) is arranged inside the limit frame (25), and a handle (27) is fixedly mounted on the side of the tray (26).

7. The precise metering and batching autoclaved aerated concrete production line device according to claim 6 is characterized by: The tray (26) is located directly below the rotating rod (22).