Efficient mortar dispersion machine

Abstract

The utility model discloses an efficient mortar dispersion machine, including hydraulic lift, mortar bucket, stirring support frame and PLC controller, the top end of hydraulic lift is fixedly equipped with the lifting cross beam, the one end of the bottom end of lifting cross beam is fixedly equipped with the balancing weight, the top end of stirring support frame is fixedly connected with the connecting support, the connecting support is connected with the PLC controller. The bottom end of a cross rod at the top end of the stirring supporting frame is fixedly connected with a connecting and fixing plate, and a first servo motor is fixedly installed at the end, away from the stirring supporting frame, of the top end of the connecting and fixing plate. Through cooperative work of the first servo motor and the second servo motor, the dispersing turntable can rotate and rotate in mortar, and the inclined dispersing turntable can enable the mortar to generate a more complex flowing path in the stirring process, so that the mortar can be more uniformly mixed together, and the mortar stirring efficiency is improved. Therefore, the stirring and fusion rate of the mortar is accelerated.

Description

Technical Field

[0001] The utility model relates to the technical field of mortar dispersers, in particular to a high-efficiency mortar disperser. Background Art

[0002] A mortar disperser is a device specially used for mixing mortar. The dispersion disk of a traditional mortar disperser is stirred in a vertical state. During the stirring process, the mortar will be stirred into a vortex flow. The vertical rotation may form dead angles in certain areas of the mixing barrel. Moreover, due to the high adhesion of the mortar, the mortar particles in the vortex flow state have poor mobility with each other due to the action of the adhesion force, which makes it take more time to mix the mortar to meet the requirements and the production efficiency is low. Therefore, an efficient mortar disperser is urgently needed to solve the above problems. Utility Model Content

[0003] The purpose of the utility model is to provide a high-efficiency mortar disperser to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a high-efficiency mortar disperser, comprising a hydraulic lift, a mortar bucket, a mixing support frame and a PLC controller, wherein a lifting beam is fixedly installed on the top of the hydraulic lift, a counterweight is fixedly installed on one end of the bottom end of the lifting beam, a connecting bracket is fixedly connected to the top of the mixing support frame, a connecting fixing plate is fixedly connected to the bottom end of the top cross bar of the mixing support frame, a first servo motor is fixedly installed on the end of the top of the connecting fixing plate away from the mixing support frame, a first gear is fixedly connected to the driving end of the first servo motor, an end of the bottom end of the connecting fixing plate away from the first servo motor is rotatably connected to a second gear through a rotating shaft, a connecting support is rotatably connected to the second gear, a second servo motor is fixedly installed on the bottom end of the connecting support, a second servo motor is fixedly installed on the bottom end of the connecting support, a transmission rod is fixedly connected to the driving end of the second servo motor, and a clamping ball is fixedly connected to the transmission rod.

[0005] Preferably, one end of the transmission rod away from the second servo motor is fixedly connected to a dispersion turntable.

[0006] Preferably, the PLC controller is fixedly installed on the outside of the hydraulic lift, and the PLC controller is electrically connected to the hydraulic lift, the first servo motor and the second servo motor respectively by wire.

[0007] Preferably, the top end of the connecting bracket is fixedly mounted on an end of the bottom end of the lifting beam away from the counterweight block.

[0008] Preferably, the mortar barrel is arranged below the stirring support frame.

[0009] Preferably, the first gear and the second gear are meshingly connected.

[0010] Preferably, the snap-in ball is rotatably snap-into the inner side of the cross bar at the bottom end of the stirring support frame.

[0011] Preferably, a guide rod is provided at the bottom end of the lifting beam between the hydraulic lift and the counterweight, and the guide rod is slidably connected to the outside of the hydraulic lift.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model enables the dispersion turntable to rotate and self-rotate inside the mortar through the coordinated work of the first servo motor and the second servo motor. The inclined dispersion turntable can cause the mortar to produce a more complex flow path during the mixing process, which helps to mix the mortar more evenly, thereby accelerating the mixing and fusion rate of the mortar. At the same time, the inclined rotation of the dispersion turntable driven by the second gear can enable the dispersion turntable to cover a wider area, reduce these dead angles, and thus improve the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the main three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the stirring support frame in the utility model;

[0016] Figure 3 It is a partial structural schematic diagram of the stirring support frame in the utility model.

[0017] In the figure: 1-hydraulic lift, 2-mortar bucket, 3-mixing support frame, 4-lifting beam, 5-counterweight, 6-PLC controller, 7-connecting bracket, 8-connecting fixing plate, 9-first servo motor, 10-second servo motor, 11-transmission rod, 12-clip ball, 13-dispersion turntable, 14-first gear, 15-second gear, 16-connecting support. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3The utility model provides an embodiment: a high-efficiency mortar disperser, including a hydraulic lift 1, a mortar bucket 2, a stirring support frame 3 and a PLC controller 6. The mortar bucket 2 is arranged below the stirring support frame 3. A lifting beam 4 is fixedly installed on the top of the hydraulic lift 1, and a counterweight 5 is fixedly installed on one end of the bottom end of the lifting beam 4. A connecting bracket 7 is fixedly connected to the top of the stirring support frame 3. A connecting fixing plate 8 is fixedly connected to the bottom end of the top cross bar of the stirring support frame 3. The top end of the connecting fixing plate 8 away from the stirring support frame 3 is fixedly installed There is a first servo motor 9, the driving end of the first servo motor 9 is fixedly connected to a first gear 14, the bottom end of the connecting fixing plate 8 away from the first servo motor 9 is rotatably connected to a second gear 15 through a rotating shaft, the second gear 15 is rotatably connected to a connecting support 16, the bottom end of the connecting support 16 is fixedly installed with a second servo motor 10, the driving end of the second servo motor 10 is fixedly connected to a transmission rod 11, the transmission rod 11 is fixedly connected to a clamping ball 12, and the end of the transmission rod 11 away from the second servo motor 10 is fixedly connected to a dispersion turntable 13.

[0020] The PLC controller 6 is fixedly installed on the outside of the hydraulic lift 1. The PLC controller 6 is electrically connected to the hydraulic lift 1, the first servo motor 9 and the second servo motor 10 respectively. The control program is set through the PLC controller 6 to start the first servo motor 9 and the second servo motor 10 and control their rotation speeds to adapt to the mixing of mortars of different consistencies.

[0021] The top end of the connecting bracket 7 is fixedly mounted on the bottom end of the lifting beam 4 away from the end of the counterweight 5. The counterweight 5 can balance the weight of the two ends of the lifting beam 4 to avoid tilting of the lifting beam 4 during the lifting process.

[0022] The first gear 14 and the second gear 15 are meshed and connected. The driving end of the first servo motor 9 drives the first gear 14 to rotate. The first gear 14 drives the second gear 15 to rotate, which drives the connecting support 16 to rotate, thereby causing the dispersion turntable 13 to rotate and stir inside the mortar, accelerating the stirring and mixing speed, and making the mortar stirred more evenly.

[0023] The clamping ball 12 is rotatably clamped on the inner side of the cross bar at the bottom end of the stirring support frame 3. The transmission rod 11 can be supported on the stirring support frame 3 through the clamping ball 12. At the same time, the clamping ball 12 serves as a supporting point so that the transmission rod 11 rotates around the clamping ball 12 inside the cross bar at the bottom end of the stirring support frame 3.

[0024] A guide rod is provided at the bottom end of the lifting beam 4, which is located between the hydraulic lift 1 and the counterweight 5, and the guide rod is slidably connected to the outside of the hydraulic lift 1. The guide rod can be used to limit the telescopic rod of the hydraulic lift 1 to prevent the telescopic rod from rotating and causing the lifting beam 4 to tilt.

[0025] Working principle: During use, first set the control program through the PLC controller 6, then fix the hydraulic lift 1 on the ground, and then control the hydraulic lift 1 to extend through the PLC controller 6. The telescopic end of the hydraulic lift 1 pushes the lifting beam 4 to move upward, and the movement of the lifting beam 4 drives the connecting bracket 7 to move upward. The movement of the connecting bracket 7 drives the stirring support frame 3 to move upward, thereby driving the dispersion turntable 13 to move upward until the bottom end of the dispersion turntable 13 exceeds the height of the mortar bucket 2, and then the mortar bucket 2 is placed on the dispersion turntable 13 through external force. The bottom of the mortar barrel 2 is formed, and the mortar material can be put into the mortar barrel 2 at this time. After the material is placed, the hydraulic lift 1 is controlled by the PLC controller 6 to retract, and the telescopic end of the hydraulic lift 1 drives the lifting beam 4 to move downward. The movement of the lifting beam 4 indirectly drives the dispersion turntable 13 to move downward until the dispersion turntable 13 moves to about ten centimeters above the bottom end of the mortar barrel 2. Then, the hydraulic lift 1 is controlled by the PLC controller 6 to stop retracting, and then the second servo motor 10 is controlled by the PLC controller 6 to start, and the first servo motor 10 is selected according to the required consistency of the mortar. The second servo motor 10 is pre-set at a gear position, and the speed of the second servo motor 10 is relatively low when stirring begins. The driving end of the second servo motor 10 drives the transmission rod 11 to rotate, and the rotation of the transmission rod 11 drives the dispersion turntable 13 to rotate. Since the dispersion turntable 13 is located inside the mortar, the rotation of the dispersion turntable 13 starts to stir the mortar. After the water is stirred, the speed of the second servo motor 10 rises to the preset gear speed, and then the first servo motor 9 is controlled to start through the PLC controller 6. The driving end of the first servo motor 9 drives the first gear 14 to rotate, and the first The rotation of the gear 14 drives the second gear 15 to rotate, and the rotation of the second gear 15 drives the connecting support 16 to rotate around the center of the second gear 15. The rotation of the connecting support 16 drives the second servo motor 10 to rotate synchronously. The rotating second servo motor 10 drives the transmission rod 11 to rotate around the clamping ball 12. At this time, the fixed rotating dispersion turntable 13 begins to rotate and rotate inside the mortar. The vortex flow stirred by the self-rotation is disturbed by the rotation of the dispersion turntable 13, breaking the law of the mortar flow and stirring the mortar for disordered stirring, thereby accelerating the stirring and fusion rate of the mortar.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency mortar disperser, comprising a hydraulic lift (1), a mortar bucket (2), a stirring support frame (3) and a PLC controller (6), characterized in that: A lifting beam (4) is fixedly mounted on the top of the hydraulic lift (1), a counterweight (5) is fixedly mounted on one end of the bottom of the lifting beam (4), a connecting bracket (7) is fixedly connected to the top of the stirring support frame (3), a connecting fixing plate (8) is fixedly connected to the bottom end of the top crossbar of the stirring support frame (3), a first servo motor (9) is fixedly mounted on the top end of the connecting fixing plate (8) away from the stirring support frame (3), a first gear (14) is fixedly connected to the driving end of the first servo motor (9), a second gear (15) is rotatably connected to the bottom end of the connecting fixing plate (8) away from the first servo motor (9) via a rotating shaft, a connecting support (16) is rotatably connected to the second gear (15), a second servo motor (10) is fixedly mounted on the bottom end of the connecting support (16), a transmission rod (11) is fixedly connected to the driving end of the second servo motor (10), and a clamping ball (12) is fixedly connected to the transmission rod (11).

2. The high-efficiency mortar disperser according to claim 1, characterized in that: One end of the transmission rod (11) away from the second servo motor (10) is fixedly connected to a dispersion rotating disk (13).

3. The high-efficiency mortar disperser according to claim 1, characterized in that: The PLC controller (6) is fixedly installed on the outside of the hydraulic lift (1), and the PLC controller (6) is respectively electrically connected to the hydraulic lift (1), the first servo motor (9) and the second servo motor (10) by wires.

4. The high-efficiency mortar disperser according to claim 1, characterized in that: The top end of the connecting bracket (7) is fixedly mounted on an end of the bottom end of the lifting beam (4) away from the counterweight block (5).

5. The high-efficiency mortar disperser according to claim 1, characterized in that: The mortar barrel (2) is arranged below the stirring support frame (3).

6. The high-efficiency mortar disperser according to claim 1, characterized in that: The first gear (14) and the second gear (15) are meshingly connected.

7. The high-efficiency mortar disperser according to claim 1, characterized in that: The clamping ball (12) is rotatably clamped on the inner side of the crossbar at the bottom end of the stirring support frame (3).

8. The high-efficiency mortar disperser according to claim 1, characterized in that: A guide rod is provided at the bottom end of the lifting beam (4) between the hydraulic lift (1) and the counterweight (5), and the guide rod is slidably connected to the outside of the hydraulic lift (1).

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