Quantitative shaping equipment for gypsum plaster board

By designing paper-side gypsum board quantitative shaping equipment, including gypsum board slitting mechanism, support mechanism and dust extraction mechanism, the problem of lack of mechanized cutting quantification in the existing technology is solved, and the rapid and accurate cutting of gypsum board and dust cleaning is achieved, and the product shaping quality and transportation efficiency are improved.

CN222681344UActive Publication Date: 2025-03-28SHANXI GUANGYINGDA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421352440.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The prior art lacks conventional machinery to replace manual cutting quantification process of paper gypsum board, resulting in inaccurate cutting and affecting the shaping and transportation of gypsum board.

Method used

A quantitative shaping equipment on paper gypsum board is designed, including a gypsum board slitting mechanism, a support mechanism and a dust extraction mechanism. The gypsum board slitting mechanism realizes vertical and cross-sectional cutting through a cutting chain saw, the support mechanism uses a horseshoe pad and a press to achieve stable support of the gypsum board, and the dust extraction mechanism removes the dust generated during cutting through the suction air duct and the booster base.

Benefits of technology

It realizes rapid and accurate quantity cutting of gypsum board, improves cutting efficiency and product shaping quality, and cleanses the dust generated during the cutting process, meeting the shaping and transportation needs of gypsum board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses quantitative shaping equipment for a gypsum plaster board, which comprises a gypsum board slitting mechanism, a supporting mechanism and a dust extraction mechanism used for implementing dust falling extraction, the gypsum board slitting mechanism is contacted with the surface of the gypsum board and implements longitudinal and transverse cutting of a board body, the supporting mechanism supports and places the gypsum board, and the dust extraction mechanism is used for extracting dust from the gypsum board. In the placing stage, the gypsum board slitting mechanism is supported and connected in a cutting mode, a dust extraction mechanism extracts dust on the outer wall of specific paper surface gypsum, and vertical pushing and upward moving are achieved by adopting a horseshoe pad and a specific square bearing plate as a trapezoidal lifting frame structure with a lifting function; the supporting of the trapezoidal lifting frame is realized under the common lifting state of the lifting base plate and the single pressing machine, and the pipe bodies of the corresponding suction air pipes are communicated to realize further gas pressurization suction, so that the later-stage dust cutting is more convenient in the aspect of cutting the gypsum plaster board.
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Description

Technical Field

[0001] The utility model relates to paper-faced gypsum board processing equipment, in particular to a paper-faced gypsum board quantitative shaping equipment. Background Art

[0002] Gypsum board is made of building gypsum as the main raw material, with appropriate amount of additives and fiber as the board core, and special paperboard as the surface. Gypsum board has the characteristics of light weight, sound insulation, heat insulation, strong processing performance and simple construction method. Gypsum board can be divided into four categories: ordinary, water-resistant, fire-resistant and moisture-proof.

[0003] After searching, it was found that a kind of gypsum board processing cutting equipment with application number CN202120049761.1, its content is: The utility model provides a kind of gypsum board processing cutting equipment. The gypsum board processing cutting equipment includes two first support plates; a working platform, the working platform is fixedly mounted on the top of the two first support plates; two second support plates, the two second support plates are fixedly mounted on the top of the working platform; a dustproof plate, the dustproof plate is fixedly mounted on the top of the two second support plates; a first transmission screw, the first transmission screw is rotatably mounted on the outer wall of one side of the two second support plates close to each other, and one end of the first transmission screw passes through any one of the second support plates; a second transmission screw, the second transmission screw is rotatably mounted on the outer wall of one side of the two first support plates close to each other. The gypsum board processing cutting equipment provided by the utility model has the advantages of easy use, good cutting effect and high cutting efficiency;

[0004] 1) Traditional gypsum board needs to be prepared into a board with a certain size and shape. Therefore, it is necessary to cut and modify the edge of the gypsum board with good processing plasticity, and then fix the amount of gypsum according to the actual quantitative structure, so that a quantitative appearance that is more in line with the processing object can be processed;

[0005] 2) However, there is no conventional machine to replace manual cutting, so it is necessary to develop auxiliary manual processing. The cutting aspect of this link is particularly important for shaping the square shape to facilitate the transportation and loading of paper gypsum; Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a quantitative shaping equipment for gypsum board. However, there is no conventional machinery to replace the manual cutting and quantitative cutting process. Therefore, it is necessary to develop auxiliary manual processing. The cutting aspect of this link is particularly important for shaping a square shape to facilitate the transportation and loading of gypsum.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a paper-faced gypsum board quantitative shaping equipment, the technical solution adopted is: including a gypsum board cutting mechanism, a supporting mechanism and a dust extraction mechanism for implementing dust reduction and dust extraction;

[0010] The gypsum board cutting mechanism contacts the surface of the gypsum board to perform vertical and horizontal cutting of the board;

[0011] The support mechanism supports the placement of the gypsum board, and during the placement phase, supports the connection of the gypsum board by the cutting mechanism for cutting and connecting;

[0012] The dust extraction mechanism is an exhaust structure for extracting dust from the outer wall of the paper-faced gypsum;

[0013] The support mechanism includes four horseshoe pads firmly supported on the ground, the tops of the four horseshoe pads are supported by square bearing plates, a press is installed in the middle of the top of the square bearing plate, and the bottom telescopic end of the press is lifted and lowered with the square bearing plate;

[0014] A lifting pad is installed on the top of the press, and a trapezoidal lifting frame is provided on the top of the lifting pad. Side baffles for coordination are respectively embedded on both sides of the top of the trapezoidal lifting frame, and a number of protective grooves are sequentially provided on the surface of the side baffles.

[0015] As a preferred solution of the utility model: two wheel brackets are provided in the middle of the top of the trapezoidal lifting frame, and moving wheels are installed at the bottom of the two wheel brackets. A linear rail is pushed at the bottom of the wheel of the moving wheel, and the surface groove position of the linear rail is set with a linear displacement setting at the surface of the moving wheel.

[0016] As a preferred solution of the utility model: a processing table for placing gypsum boards is installed on the top surface of the linear track, a linear rack is installed horizontally in the middle of the table top of the processing table, the top surface of the linear rack is connected to a meshing gear, a drive motor is embedded in the back of the meshing gear, the output end of the drive motor is transmission-connected to the meshing gear, the processing table is controlled by the meshing linear displacement of the linear rack and the meshing gear, and the outer wall of the housing of the drive motor is fixedly connected to the trapezoidal lifting frame.

[0017] As a preferred solution of the utility model: the gypsum board cutting mechanism includes a side processing bracket for the side of the square bearing board surface, an I-shaped bracket is installed in the middle of the top of the side processing bracket, a screw rod telescopic sleeve is provided in the middle of the top of the I-shaped bracket, the screw rod telescopic sleeve, and the back of the screw rod telescopic sleeve are embedded with a transmission motor, one end of the transmission motor is provided with a connecting screw, and one end of the connecting screw is provided with a cutting assembly.

[0018] As a preferred solution of the utility model: the cutting assembly includes an electric hydraulic cylinder arranged at the end of the connecting screw rod, a telescopic rod is provided in the middle of the bottom end of the electric hydraulic cylinder, a cutting chain saw drive motor is connected to the bottom of the telescopic rod, the output end transmission of the cutting chain saw drive motor is provided with a chain saw drive roller, one end of the chain saw drive roller is provided with a cutting chain, and the top of the cutting chain is provided with a protective cover.

[0019] As a preferred solution of the utility model: a chain saw toggle switch is installed in the middle of the top end of the electric hydraulic cylinder, and a toggle rod is provided at one end of the chain saw toggle switch.

[0020] As a preferred solution of the utility model: a dust extraction mechanism is installed on the side of the square supporting plate, and the dust extraction mechanism includes a protective side plate arranged on the side of the square supporting plate, a suction air duct is installed in the middle of the protective side plate, and air ducts are arranged on both sides of the top, a boosting base is provided in the middle of the bottom end of the air duct, and a boosting connecting sleeve is provided at the bottom of the boosting base.

[0021] (III) Beneficial effects

[0022] Compared with the prior art, the utility model provides a quantitative shaping device for gypsum board, which has the following beneficial effects:

[0023] 1) The horseshoe pad and the specific square bearing plate are used as the structure of the trapezoidal lifting frame for lifting to realize the upward pushing and moving. The lifting pad and the press below are lifted and lowered together to realize the support of the trapezoidal lifting frame. The corresponding suction duct is connected to realize further gas pressurization and suction. In this way, the cutting dust in the later stage of the cutting of the paper-faced gypsum board is more convenient to collect, which can meet the cleaning requirements and meet the later shaping and edge processing of the gypsum board;

[0024] 2) By adopting a booster base, the gas is drawn in by utilizing the corresponding suction duct and the specific booster base effect, and the cutting chain saw driving motor drives the cutting link strip on the energized surface to rotate, thereby further completing the subsequent contact cutting between the chain and the object, thereby improving the subsequent rapid quantitative cutting of the corresponding gypsum board. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0027] Figure 3 This is a top view of the structure of the utility model;

[0028] Figure 4This is a structural diagram of the linear rack of the utility model;

[0029] Figure 5 This is a structural diagram of the gypsum board cutting mechanism of the utility model;

[0030] Figure 6 It is the structural diagram of the protective cover of the utility model.

[0031] In the figure: 1, gypsum board cutting mechanism; 11, side processing bracket; 12, I-shaped bracket; 13, screw rod telescopic sleeve; 14, transmission motor; 15, connecting screw rod; 16, cutting assembly; 161, electric hydraulic cylinder; 162, telescopic rod; 163, cutting chain saw drive motor; 164, chain saw drive roller; 165, cutting chain; 166, protective cover; 167, chain saw toggle switch; 168, toggle rod;

[0032] 2. Support mechanism; 21. Horseshoe pad; 22. Square load-bearing plate; 23. Press; 24. Lifting pad; 25. Trapezoidal lifting frame; 26. Side baffle; 27. Protective slot; 28. Wheel bracket; 29. ​​Moving wheel; 291. Linear track; 292. Processing table; 293. Linear rack; 294. Meshing gear; 295. Driving motor;

[0033] 3. Dust extraction mechanism; 31. Protective side panel; 32. Suction air duct; 33. Air duct; 34. Pressurization base. DETAILED DESCRIPTION

[0034] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0035] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0036] See also Figure 1-Figure 6 This embodiment provides a gypsum board quantitative shaping device, including a gypsum board cutting mechanism 1, a supporting mechanism 2 and a dust extraction mechanism 3 for implementing dust reduction and dust extraction;

[0037] The gypsum board cutting mechanism 1 contacts the surface of the gypsum board and performs vertical and horizontal cutting of the board;

[0038] The support mechanism 2 supports the placement of the gypsum board, and in the placement stage, supports the connection of the gypsum board by the cutting mechanism 1 for cutting and connection;

[0039] The dust extraction mechanism 3 is an exhaust structure for extracting dust from the outer wall of the specific paper-faced gypsum;

[0040] The support mechanism 2 includes four horseshoe pads 21 that are firmly supported on the ground, the tops of the four horseshoe pads 21 are supported with a square bearing plate 22, a press 23 is installed in the middle of the top of the square bearing plate 22, and the bottom telescopic end of the press 23 is lifted and lowered with the square bearing plate 22;

[0041] A lifting pad 24 is installed on the top of the press 23, and a trapezoidal lifting frame 25 is provided on the top of the lifting pad 24. Side baffles 26 for coordination are respectively embedded on both sides of the top of the trapezoidal lifting frame 25, and a plurality of protective grooves 27 are sequentially provided on the surface of the side baffles 26.

[0042] In this embodiment: two wheel brackets 28 are provided in the middle of the top of the trapezoidal lifting frame 25, and moving wheels 29 are installed at the bottom of the two wheel brackets 28. A linear track 291 is pushed at the bottom of the wheel position of the moving wheel 29, and the surface groove position of the linear track 291 is set in a straight line displacement with the surface of the moving wheel 29.

[0043] The main technology of the wheel bracket 28 and the moving wheel 29 used is to realize the front and rear transfer movement of the linear track 291 under the front and rear transfer state of the moving wheel 29.

[0044] In this embodiment: a processing table 292 for placing a gypsum board is installed on the top surface of the linear rail 291, a linear rack 293 is horizontally installed in the middle of the table top of the processing table 292, the top surface of the linear rack 293 is connected to a meshing gear 294, and a drive motor 295 is embedded in the back of the meshing gear 294. The output end of the drive motor 295 is transmission-connected to the meshing gear 294, the processing table 292 is controlled by the meshing linear displacement of the linear rack 293 and the meshing gear 294, and the outer wall of the casing of the drive motor 295 is fixedly connected to the trapezoidal support frame 25.

[0045] The meshing state of the drive motor 295 and the meshing gear 294 is coordinated with the meshing transmission of the rack gear to achieve a more precise meshing drive of the processing table 292 to achieve forward and backward displacement.

[0046] In this embodiment: the gypsum board cutting mechanism 1 includes a side processing bracket 11 for the side of the square supporting plate 22, an I-shaped bracket 12 is installed in the middle of the top of the side processing bracket 11, and a screw telescopic sleeve 13 is provided in the middle of the top of the I-shaped bracket 12. The screw telescopic sleeve 13 has a transmission motor 14 embedded in the back of the screw telescopic sleeve 13, and one end of the transmission motor 14 is provided with a connecting screw 15, and one end of the connecting screw 15 is provided with a cutting assembly 16.

[0047] By adopting the side processing bracket 11 and the I-shaped bracket 12, the main technology is to use the cutting state of the connecting screw rod 15 and the cutting component 16 to achieve the adaptive installation of the gypsum cutting component 16.

[0048] In this embodiment, the cutting assembly 16 includes an electric hydraulic cylinder 161 disposed at the end of the connecting screw 15, a telescopic rod 162 is disposed at the middle of the bottom end of the electric hydraulic cylinder 161, a cutting chain saw driving motor 163 is connected to the bottom of the telescopic rod 162, and a chain saw driving roller 164 is provided at the output end of the cutting chain saw driving motor 163.

[0049] A cutting chain 165 is disposed at one end of the chain saw driving roller 164 , and a protective cover 166 is disposed at the top end of the cutting chain 165 .

[0050] The main purpose of the chain saw driving roller 164 and the cutting chain 165 is to utilize the rotation of the cutting chain 165 to contact the board surface of the gypsum board for meshing cutting. The cutting is bound to generate dust, and the protective cover 166 is used for protection.

[0051] In this embodiment, a chain saw toggle switch 167 is installed in the middle of the top end of the electric hydraulic cylinder 161 , and a toggle rod 168 is provided at one end of the chain saw toggle switch 167 .

[0052] By using a chain saw toggle switch 167 and a toggle lever 168, the cutting chain saw drive motor 163 is triggered when the lever body is deflected.

[0053] In this embodiment: a dust extraction mechanism 3 is installed on the side of the square supporting plate 22, and the dust extraction mechanism 3 includes a protective side plate 31 arranged on the side of the square supporting plate 22, a suction air duct 32 is installed in the middle of the protective side plate 31, and air ducts 33 are provided on both sides of the top, a boosting base 34 is provided in the middle of the bottom end of the air duct 33, and a boosting connecting sleeve is provided at the bottom of the boosting base 34.

[0054] The boost base 34 and the boost connection sleeve used, combined with the wind force generated by the suction air duct 32, are bound to complete the wind transmission.

[0055] Specific use: Step 1: quantitative placement of paper plaster;

[0056] The first step is to place the gypsum board on the surface of the processing table 292, and the gypsum is placed on the surface of the processing table 292 manually;

[0057] After one end of the designated driving motor 295 is powered on and rotated, the position of the driving motor 295 is coordinated. When cutting the gypsum board, the driving motor 295 is powered on to drive the meshing gear 294. When the meshing gear 294 completes the rotation, the surface of the linear rack 293 controls the driving means for the processing table 292 to complete the forward and backward displacement, so that the gypsum placed on the surface of the processing table 292 completes the left and right displacement;

[0058] At this moment, while moving, the specific moving wheel 29 will also jump the linear track 291 to achieve linear sliding;

[0059] Step 2: Implement cutting;

[0060] The specific cutting implementation plan is to first energize the transmission motor 14, which will further coordinate the embedded telescopic displacement of the connecting screw rod 15 after energization, and extend. When the connecting screw rod 15 is telescopically rotated and displaced forward and backward, the specific position and length of the cutting can be determined based on the cylinder position of the electric hydraulic cylinder 161. After it is determined;

[0061] The user coordinates the cutting assembly 16 again to extend the bottom of the telescopic rod 162 at the bottom of the cutting assembly 16. When the bottom of the telescopic rod 162 is extended, the cutting chain saw driving motor 163 is energized at the output end, and the telescopic rod 162 at the coordination end is driven. The cutting chain saw driving motor 163 body will be displaced along the outer wall surface. After the transmission rotation guide is completed, the linkage transmission is realized according to the structure of the corresponding cutting chain 165.

[0062] Through the structure of the corresponding protective cover 166, the corresponding cutting chain 165 is coordinated and transmitted to gradually approach one end support of the bottom processing table 292, and then the lamination is implemented;

[0063] Step 3: Suction;

[0064] Specifically, the structure of the air duct 33 and the suction air duct 32 utilizes the gas generated at one end of the booster base 34 to be sucked and discharged, thereby achieving the stage contact of cutting, and finally the dust and gypsum powder generated in the cutting scheme is extracted.

[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A gypsum board quantitative shaping device, comprising a gypsum board cutting mechanism (1), a supporting mechanism (2) and a dust extraction mechanism (3) for implementing dust reduction and dust extraction; Features: The gypsum board cutting mechanism (1) contacts the surface of the gypsum board to perform vertical and horizontal cutting of the board; The support mechanism (2) supports the placement of the gypsum board, and in the placement stage supports the connection of the gypsum board by the cutting mechanism (1) for cutting and connection; The dust extraction mechanism (3) is an exhaust structure for extracting dust from the outer wall of the paper-faced gypsum; The support mechanism (2) comprises four horseshoe pads (21) which are firmly supported on the ground, the top ends of the four horseshoe pads (21) are supported by a square bearing plate (22), a press (23) is installed in the middle of the top end of the square bearing plate (22), and the bottom telescopic end of the press (23) is lifted and lowered with the square bearing plate (22); A lifting pad (24) is installed on the top of the press (23), and a trapezoidal lifting frame (25) is provided on the top of the plate surface of the lifting pad (24). Side baffles (26) for coordination are respectively embedded on both sides of the top of the trapezoidal lifting frame (25), and a plurality of protective grooves (27) are sequentially provided on the plate surface of the side baffles (26).

2. The quantitative shaping equipment for gypsum board according to claim 1, characterized in that: Two wheel brackets (28) are provided at the middle of the top of the ladder-shaped lifting frame (25), and moving wheels (29) are fitted and installed at the bottom of the two wheel brackets (28). A linear track (291) is pushed at the bottom of the wheel of the moving wheel (29), and the surface groove position of the linear track (291) is arranged to be linearly displaced with the surface of the moving wheel (29).

3. The quantitative shaping equipment for gypsum board according to claim 2, characterized in that: A processing table (292) for placing a gypsum board is installed on the top surface of the linear track (291), a linear rack (293) is installed horizontally in the middle of the tabletop of the processing table (292), the top surface of the linear rack (293) is connected to a meshing gear (294), a driving motor (295) is embedded in the back of the meshing gear (294), the output end of the driving motor (295) is transmission-connected to the meshing gear (294), the processing table (292) is controlled by the meshing linear displacement of the linear rack (293) and the meshing gear (294), and the outer wall of the housing of the driving motor (295) is fixedly connected to the trapezoidal lifting frame (25).

4. The quantitative shaping equipment for gypsum board according to claim 1, characterized in that: The gypsum board cutting mechanism (1) comprises a side processing bracket (11) for the side of the square bearing plate (22), an I-shaped bracket (12) is installed in the middle of the top of the side processing bracket (11), a screw rod telescopic sleeve (13) is provided in the middle of the top of the I-shaped bracket (12), a transmission motor (14) is embedded in the back of the screw rod telescopic sleeve (13), one end of the transmission motor (14) is provided with a connecting screw rod (15), and one end of the connecting screw rod (15) is provided with a cutting assembly (16).

5. The quantitative shaping equipment for gypsum board according to claim 4, characterized in that: The cutting assembly (16) comprises an electric hydraulic cylinder (161) arranged at the end of the connecting screw (15); a telescopic rod (162) is arranged at the middle of the bottom end of the electric hydraulic cylinder (161); a cutting chain saw driving motor (163) is connected to the bottom of the telescopic rod (162); a chain saw driving roller (164) is arranged at the output end of the cutting chain saw driving motor (163); a cutting chain (165) is arranged at one end of the chain saw driving roller (164); and a protective cover (166) is arranged at the top end of the cutting chain (165).

6. The quantitative shaping equipment for gypsum board according to claim 5, characterized in that: A chain saw toggle switch (167) is installed at the middle of the top end of the electric hydraulic cylinder (161), and a toggle rod (168) is provided at one end of the chain saw toggle switch (167).

7. The quantitative shaping equipment for gypsum board according to claim 1, characterized in that: A dust extraction mechanism (3) is installed on the side of the square bearing plate (22), and the dust extraction mechanism (3) comprises a protective side plate (31) arranged on the side of the square bearing plate (22), a suction air duct (32) is installed in the middle of the protective side plate (31), and air ducts (33) are arranged on both sides of the top, a boosting base (34) is arranged in the middle of the bottom end of the air duct (33), and a boosting connecting sleeve is arranged at the bottom of the boosting base (34).

Citation Information

Patent Citations

  • Cutting equipment for gypsum board processing

    CN214725384U