Jig structure assisting in discharging

By designing a fixture structure for auxiliary discharge, using the misaligned positioning plate and the clamp head avoidance area, the problems of premature vulcanization and vulcanization in the long discharge time in rubber products are solved, and rapid and uniform rubber feeding and product quality are achieved.

CN222681474UActive Publication Date: 2025-03-28XIAMEN HONGYANGXIN RUBBER TECH CO LTD
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Patent Information

Application Number
CN202421434587.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-28
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the rubber product processing process, the discharge time in the prior art is long, resulting in premature vulcanization of rubber raw materials to produce dead materials, and inconsistent vulcanization, resulting in product quality differences.

Method used

A fixture structure for auxiliary discharge is designed, including a first positioning plate, a second positioning plate and a third positioning plate. The first control rod and the second control rod are opened, so that the three plates are misaligned, the middle discharge port hole is smaller, and a clamp head avoidance area is set to ensure that the rubber ring is accurately aligned with the mold cavity.

Benefits of technology

By placing the ring material on the fixture in advance, save time and ensure that all ring material falls into the mold cavity at the same time, avoiding the problems of premature vulcanization and inconsistent vulcanization, and improving product quality consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The jig structure comprises a first positioning plate, a second positioning plate and a third positioning plate are sequentially and correspondingly arranged below the first positioning plate, and a plurality of discharging openings are correspondingly formed in the first positioning plate, the second positioning plate and the third positioning plate. A discharging opening is formed in the first positioning plate, a rubber clamp forming ring material is correspondingly placed in the discharging opening, a plurality of positioning columns are correspondingly arranged on the periphery of the first positioning plate, operation areas are arranged on the two sides in the first positioning plate, handles are correspondingly arranged on the outer sides of the operation areas, and a first control shifting column and a second control shifting column are correspondingly arranged in the operation areas. According to the utility model, the relative positions of the first positioning plate, the second positioning plate and the third positioning plate are moved, so that the size of the hole position of the discharge port is adjusted, the rubber clamping ring material is placed on the auxiliary jig in advance and can fall into a mold cavity together, and the effects of quickly feeding, improving the efficiency and ensuring the quality are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of mold equipment, in particular to a fixture structure for auxiliary material discharge. Background Art

[0002] Rubber product molds are divided into four common molds according to the mold structure and product production process: compression molding molds, die-casting molding molds, injection molding molds, extrusion molding molds, and some special rubber product molds for producing special rubber products, such as inflation molds, dipping molds, etc.

[0003] The compression molding die is also called a transfer die or an extrusion die. It puts the mixed, simple-shaped, limited rubber or rubber block semi-finished product into the die-casting mold cavity, squeezes the rubber through the pressure of the die-casting plug, and allows the rubber to enter the mold cavity through the pouring system for vulcanization and shaping.

[0004] In the processing of some existing rubber products, the raw materials need to be cut into strips, clamped into rings that match the mold, and then placed in the mold cavity for vulcanization molding. Since each hole needs to be placed with a ring, the number of holes is relatively large, and the placement process takes a long time. In addition, the placement time is too long, which causes the rubber raw materials placed in the mold cavity to be vulcanized prematurely and produce dead materials. At the same time, the placement time is long, and the materials placed in the mold cavity absorb heat and vulcanize inconsistently, resulting in different degrees of product vulcanization and product quality differences. Therefore, it is necessary to provide a fixture structure for auxiliary placement. Utility Model Content

[0005] In order to overcome the defects in the prior art, a fixture structure for assisting material discharge is provided.

[0006] The utility model is achieved through the following scheme:

[0007] A fixture structure for auxiliary material discharge comprises a first positioning plate, a second positioning plate and a third positioning plate are arranged below the first positioning plate in sequence, a plurality of material discharge openings are opened on the first positioning plate, a rubber clamp is placed in the material discharge opening, a plurality of positioning posts are arranged around the first positioning plate, an operating area is opened on both sides of the first positioning plate, a handle is arranged on the outer side of the operating area, a first control lever and a second control lever are arranged in the operating area, the handle is connected to the first positioning plate, the first control lever passes through the first positioning plate and the second positioning plate and is connected to the third positioning plate, and the second control lever passes through the first positioning plate and is connected to the second positioning plate.

[0008] The first positioning plate, the second positioning plate and the third positioning plate have the same structure, and the positions of the plurality of discharge openings in the first positioning plate, the second positioning plate and the third positioning plate are the same.

[0009] Four positioning posts are correspondingly arranged around the first positioning plate, and the positioning posts pass through the first positioning plate, the second positioning plate and the third positioning plate in sequence.

[0010] The first control lever and the second control lever are arranged in parallel with each other, and the first control lever and the second control lever are arranged on the inner side of the handle.

[0011] The discharge port includes a feeding hole with a circular hole structure, and a clamping head avoidance area is provided on the side of the feeding hole.

[0012] The clamping heads in the rubber clamped ring material are correspondingly placed on the clamping head avoidance area.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model provides an auxiliary discharge fixture structure which is opened by a first control lever and a second control lever, so that the first positioning plate, the second positioning plate and the third positioning plate are in an open state, that is, the three plates are in a staggered state, so that the hole position of the middle discharge opening becomes smaller, and the hole position has supports on both sides, which serves the purpose of pre-setting the ring material, placing all the ring materials on the auxiliary fixture in advance, and saving time.

[0015] 2. The utility model provides a fixture structure for auxiliary material discharge, which ensures that the rubber clamped ring material is accurately aligned with the mold cavity by setting an avoidance zone for the clamping head. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a control lever in a fixture structure for auxiliary material discharge of the utility model when it is opened;

[0017] Figure 2 It is a cross-sectional view of a control lever in an auxiliary discharge fixture structure of the utility model when it is opened;

[0018] Figure 3 It is a structural schematic diagram of a control lever in a fixture structure for auxiliary material discharge of the utility model when it is closed;

[0019] In the figure: 1 is the first positioning plate, 2 is the second positioning plate, 3 is the third positioning plate, 4 is the discharge port, 41 is the feeding hole, 42 is the clamping head avoidance area, 5 is the positioning column, 6 is the operating area, 7 is the handle, 8 is the first control column, 9 is the second control column, and 10 is the rubber clamped ring material. DETAILED DESCRIPTION

[0020] The utility model is further described below with reference to the accompanying drawings and specific embodiments:

[0021] like Figure 1 and Figure 2 As shown, a fixture structure for auxiliary material discharge comprises a first positioning plate 1, below which a second positioning plate 2 and a third positioning plate 3 are provided in sequence, a plurality of material discharge ports 4 are provided on the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3, a rubber clamped ring 10 is placed in the material discharge port 4, a plurality of positioning posts 5 are provided around the first positioning plate 1, operating areas 6 are provided on both sides of the first positioning plate 1, a handle 7 is provided on the outer side of the operating area 6, a first control lever 8 and a second control lever 9 are provided in the operating area 6, the handle 7 is connected to the first positioning plate 1, the first control lever 8 passes through the first positioning plate 1 and the second positioning plate 2 and is connected to the third positioning plate 3, the second control lever 9 passes through the first positioning plate 1 and is connected to the second positioning plate 2. The utility model adjusts the size of the hole of the discharge port 4 by moving the relative positions of the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3, so as to realize that the rubber clamped ring material 10 is placed on the auxiliary fixture in advance and can fall into the mold cavity at the same time, so as to achieve the effect of rapid feeding, improving efficiency and ensuring quality.

[0022] The first positioning plate 1, the second positioning plate 2 and the third positioning plate 3 have the same structure, and the positions of the plurality of discharge ports 4 in the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3 are the same. The utility model sets three identical positioning plates, and the size of the discharge port 4 hole is adjusted by moving the relative positions of the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3.

[0023] Four positioning columns 5 are correspondingly arranged around the first positioning plate 1, and the positioning columns 5 sequentially pass through the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3. The utility model facilitates the positioning of the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3 with the mold by arranging the positioning columns 5.

[0024] The first control lever 8 and the second control lever 9 are arranged in parallel, and the first control lever 8 and the second control lever 9 are arranged on the inner side of the handle 7. The utility model provides an auxiliary discharge fixture structure, through the first control lever 8 and the second control lever 9, to open the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3, that is, the three plates are in a dislocated state, so that the hole position of the middle discharge port 4 becomes smaller, and the two sides of the hole position are supported, so as to achieve the purpose of pre-setting the ring material, and all the ring materials are placed on the auxiliary fixture in advance, saving time.

[0025] like Figure 3As shown, the discharge port 4 includes a feeding hole 41 of a circular hole structure, and a clamping head avoidance area 42 is correspondingly provided on the side of the feeding hole 41. The clamping head in the rubber clamped ring material 10 is correspondingly placed on the clamping head avoidance area 42. The utility model provides a fixture structure for auxiliary discharge, which ensures that the rubber clamped ring material 10 is accurately aligned with the mold cavity by setting the clamping head avoidance area 42.

[0026] like Figure 1 and Figure 3 As shown, in a specific embodiment, when the utility model is in the material preparation state, the first control lever 8 and the second control lever 9 are opened, so that the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3 are in the open state, that is, the three positioning plates are in the staggered state, so that the hole position of the middle discharge port 4 becomes smaller, the rubber clamped ring material 10 is placed on the feeding hole 41 and the clamping head of the rubber clamped ring material is placed in the clamping head avoidance area 42. When the utility model is in the feeding state, the utility model is moved by the handle 7 and placed on the mold, and then the positioning column 5 and the mold are positioned to prepare for feeding. The first control lever 8 and the second control lever 9 are closed, so that the first positioning plate 1, the second positioning plate 2 and the third positioning plate 3 are combined in place, that is, the three positioning plates overlap, so that the hole position of the middle discharge port 4 is in the maximum state, and the rubber clamped ring material 10 originally placed on the jig falls directly into the mold cavity together, achieving the effect of almost simultaneous vulcanization molding.

[0027] Although the technical solutions of the present invention have been described and listed in detail, it should be understood that it is obvious to those skilled in the art to make modifications to the above-mentioned embodiments or adopt equivalent alternatives. These modifications or improvements made without departing from the spirit of the present invention are within the scope of protection required by the present invention.

Claims

1. A fixture structure for auxiliary material discharge, comprising a first positioning plate (1), characterized in that: A second positioning plate (2) and a third positioning plate (3) are provided below the first positioning plate (1) in sequence. A plurality of discharge openings (4) are provided on the first positioning plate (1), the second positioning plate (2) and the third positioning plate (3). A rubber clamp ring material (10) is placed in the discharge opening (4). A plurality of positioning columns (5) are provided around the first positioning plate (1). An operating area (6) is provided on both sides of the first positioning plate (1). A handle (7) is provided on the outer side of the operating area (6). A first control lever column (8) and a second control lever column (9) are provided in the operating area (6). The handle (7) is connected to the first positioning plate (1). The first control lever column (8) passes through the first positioning plate (1) and the second positioning plate (2) and is connected to the third positioning plate (3). The second control lever column (9) passes through the first positioning plate (1) and is connected to the second positioning plate (2).

2. The auxiliary discharge fixture structure according to claim 1, characterized in that: The first positioning plate (1), the second positioning plate (2) and the third positioning plate (3) have the same structure, and the positions of the plurality of discharge openings (4) in the first positioning plate (1), the second positioning plate (2) and the third positioning plate (3) are the same.

3. The auxiliary discharge fixture structure according to claim 1, characterized in that: Four positioning columns (5) are correspondingly arranged around the first positioning plate (1), and the positioning columns (5) pass through the first positioning plate (1), the second positioning plate (2) and the third positioning plate (3) in sequence.

4. The auxiliary discharge fixture structure according to claim 1, characterized in that: The first control dial column (8) and the second control dial column (9) are arranged in parallel with each other, and the first control dial column (8) and the second control dial column (9) are arranged on the inner side of the handle (7) with respect to each other.

5. The auxiliary discharge fixture structure according to claim 1, characterized in that: The discharge port (4) comprises a feeding hole (41) with a circular hole structure, and a clamping head avoidance area (42) is correspondingly provided on the side of the feeding hole (41).

6. The auxiliary discharge fixture structure according to claim 5, characterized in that: The clamping heads in the rubber clamped ring material (10) are correspondingly placed on the clamping head avoidance area (42).