PVC plate reprocessing bending forming device

By designing bending protection mechanism and filtering components in the reprocessing bending device of PVC sheet, the problem of difficult control of harmful gases during heating bending is solved, and the safety and environmental protection performance of the working environment are improved.

CN222681748UActive Publication Date: 2025-03-28SHANDONG JINTIANCHENG PLASTIC PROD CO LTD

Patent Information

Application Number
CN202420705108.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-28
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

During the heating and bending of PVC sheets, the harmful gases generated are difficult to control, pollute the working environment and pose a threat to the health of the operators.

Method used

A PVC sheet reprocessing bending forming device including a bending protection mechanism is designed, which attracts and draws away harmful gases generated by heating through the cooperation of the suction plate and the protective component, and filters and discharges the gases through the filter component.

Benefits of technology

It effectively avoids the drift of harmful gases everywhere, improves the safety of the working environment and the health protection of operators, and reduces the impact on the surrounding environment, and improves the maintenance efficiency and environmental performance of the equipment.

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Abstract

The utility model belongs to the technical field of PVC plate reprocessing bending forming devices, and particularly discloses a PVC plate reprocessing bending forming device which comprises a base, a fixing frame is fixedly installed on one side of the base, two heating rollers are fixedly installed on the surface of the base, two lower pressing plates and a bending protection mechanism are arranged on one side of the fixing frame, and the bending protection mechanism is arranged on the other side of the fixing frame. The bending protection mechanism used for preventing pollution gas generated by heating from drifting away during bending is arranged on one side of the fixing frame, and the bending protection mechanism is arranged on an air suction plate between the two lower pressing plates; a protection assembly in the bending protection mechanism can be used in cooperation with an air suction plate, so that when a pressing plate presses down to bend a PVC plate, the air suction plate is synchronously driven to be close to a heating bending position, harmful gas generated by heating of the PVC plate can be pumped away during bending, and the bending effect of the PVC plate is improved. Harmful gas is prevented from drifting around, so that the safety of a working environment and the health protection of staff are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PVC plate reprocessing bending and forming devices, and specifically relates to a PVC plate reprocessing bending and forming device. Background Art

[0002] PVC boards account for the largest proportion of 60% in the building materials industry, followed by the packaging industry, and several other small-scale application industries. According to the degree of hardness, it can be divided into soft PVC and hard PVC. According to the production process, it can be divided into PVC crust foam board and PVC free foam board. According to transparency and opacity, it can be divided into PVC transparent board and PVC board.

[0003] After searching, a Chinese patent discloses a PVC sheet reprocessing bending and forming device (publication number CN211994172U). This patented technology can press multiple sheets at the same time, and can heat the sheets to facilitate the bending and forming of the sheets. The sheets can also be cooled, which can effectively improve work efficiency. The operation is simple and easy to use. However, when the PVC sheets are heated and bent, the sheets will release harmful gases due to the heating. If they are not controlled, these harmful gases will not only pollute the working environment, but also may pose a serious threat to the health of the operators. Therefore, a person skilled in the art provides a PVC sheet reprocessing bending and forming device to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a PVC plate reprocessing bending and forming device.

[0005] To achieve the above purpose, the utility model provides a PVC sheet reprocessing bending and forming device, including a base, a fixing frame fixedly installed on one side of the base, two heating rollers fixedly installed on the surface of the base, two lower pressure plates are arranged on one side of the fixing frame, and a bending protection mechanism is arranged on one side of the fixing frame for preventing the polluted gas generated by heating from drifting during bending, wherein the bending protection mechanism is arranged on a suction plate between the two lower pressure plates, and the suction plate is located above the two heating rollers, a protection component is arranged on one side of the suction plate, and a filter component is arranged on one side of the protection component.

[0006] In the above technical scheme, further, the protection component includes a hydraulic cylinder fixedly installed on the top of the two lower pressure plates, one side of the two hydraulic cylinders is fixedly connected to the fixed frame, the same driving plate is fixedly installed between the two lower pressure plates, and one side of the suction plate is fixedly connected to the driving plate, an air pump is fixedly installed on the top of the fixed frame, the output end of the air pump is fixedly connected to a telescopic tube, and the other end of the telescopic tube passes through the driving plate and is fixedly connected to the suction plate.

[0007] In the above technical solution, further, the bottom of the lower pressure plate is slidably connected to two support rods, one end of the two support rods is fixedly connected to the same clamping plate, the outer side of the support rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the lower pressure plate and the clamping plate.

[0008] In the above technical solution, further, two rollers are fixedly mounted on the surface of the clamping plate, and the two rollers are located below the lower pressing plate.

[0009] In the above technical solution, further, the filter assembly includes a filter box fixedly installed on the top of the fixed frame, one side of the filter box is fixedly connected to the vacuum pump, an air outlet pipe is fixedly installed on the top of the filter box, and filter material is arranged inside the filter box.

[0010] In the above technical solution, further, the filter assembly also includes a movable frame slidably installed on one side of the filter box, one side of the movable frame extends into the inside of the filter box, the filter material is located inside the movable frame, and the movable frame is located outside the filter box and fixedly connected with a pull plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The protective components in the bending protection mechanism can be used in conjunction with the air suction plate, so that when the lower pressure plate is pressed down to bend the PVC sheet, the air suction plate is simultaneously driven close to the heated bending position. When bending, the harmful gas generated by the heating of the PVC sheet can be extracted to prevent the harmful gas from floating around, thereby improving the safety of the working environment and the health protection of employees. The harmful gas is then filtered and discharged through the filtering component, reducing the impact of the workplace on the surrounding environment.

[0013] 2. The extracted harmful gas is transported to the inside of the filter box through the vacuum pump, so that the filter material in the filter box is filtered and then discharged through the outlet pipe. It is very convenient, reducing the impact of the workplace on the surrounding environment. When the filter material needs to be replaced, the movable frame can be moved out of the filter box through the pull plate to replace the filter material, which can effectively improve the maintenance efficiency and environmental protection performance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a PVC sheet reprocessing bending and forming device proposed by the utility model;

[0015] Figure 2 This is a structural schematic diagram of a bending protection mechanism of a PVC sheet reprocessing bending forming device proposed by the utility model;

[0016] Figure 3This is a structural schematic diagram of a protective component of a PVC sheet reprocessing bending and forming device proposed by the utility model;

[0017] Figure 4 This is a structural schematic diagram of a filtering component of a PVC sheet reprocessing bending and forming device proposed by the utility model.

[0018] In the figure: 1, base; 101, fixed frame; 102, heating roller; 2, lower pressure plate; 3, bending protection mechanism; 31, air suction plate; 32, protection component; 321, hydraulic cylinder; 322, drive plate; 323, vacuum pump; 324, telescopic tube; 325, clamping plate; 326, support rod; 327, spring; 328, roller; 33, filter component; 331, filter box; 332, air outlet pipe; 333, movable frame; 334, filter material; 335, pull plate. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] like Figure 1-Figure 4 The PVC sheet reprocessing bending forming device shown in the figure comprises a base 1, a fixing frame 101 is fixedly installed on one side of the base 1, two heating rollers 102 are fixedly installed on the surface of the base 1, two lower pressing plates 2 are arranged on one side of the fixing frame 101, and a bending protection mechanism 3 is arranged on one side of the fixing frame 101 for preventing the polluted gas generated by heating from drifting when bending, wherein the bending protection mechanism 3 is arranged on a suction plate 31 between the two lower pressing plates 2, and the suction plate 31 is located above the two heating rollers 102, and one side of the suction plate 31 is provided with A protective component 32 is provided with a filtering component 33 on one side of the protective component 32. The protective component 32 in the bending protective mechanism 3 can be used in conjunction with the air suction plate 31, so that when the lower pressing plate 2 is pressed down to bend the PVC sheet, the air suction plate 31 is simultaneously driven to approach the heated bending position. When bending, the harmful gas generated by the heating of the PVC sheet can be extracted to prevent the harmful gas from floating around, thereby improving the safety of the working environment and the health protection of employees. The harmful gas is then filtered and discharged through the filtering component 33, reducing the impact of the workplace on the surrounding environment.

[0021] The protection component 32 includes a hydraulic cylinder 321 fixedly installed on the top of the two lower pressure plates 2, one side of the two hydraulic cylinders 321 is fixedly connected to the fixed frame 101, a same driving plate 322 is fixedly installed between the two lower pressure plates 2, and one side of the air suction plate 31 is fixedly connected to the driving plate 322, an air pump 323 is fixedly installed on the top of the fixed frame 101, and the output end of the air pump 323 is fixedly connected to a telescopic tube 324, the other end of the telescopic tube 324 passes through the driving plate 322 and is fixedly connected to the air suction plate 31, and the telescopic tube 324 When the corrugated expansion tube 324 is bent, the lower pressure plate 2 presses down to bend the plate and simultaneously drives the driving plate 322 to move. The driving plate 322 can simultaneously drive the suction plate 31 to move, so that the suction plate 31 moves to the top of the heating roller 102. When heating and bending are performed, air can be exhausted by the vacuum pump 323, so that the suction plate 31 exhausts air from the heated part of the PVC plate, and harmful gases generated by the heating can be exhausted to prevent the harmful gases from floating around, thereby improving the safety of the working environment and protecting the health of employees.

[0022] The bottom of the lower pressure plate 2 is slidably connected to two support rods 326, one end of the two support rods 326 is fixedly connected to the same clamping plate 325, a spring 327 is sleeved on the outer side of the support rod 326, and the two ends of the spring 327 are respectively fixedly connected to the lower pressure plate 2 and the clamping plate 325. When placing the plate, the plate can be placed on the surface of the two clamping plates 325 and then the clamping plates 325 are loosened. The spring 327 can move the clamping plates 325 upward, so that the clamping plates 325 can fix the plate synchronously, which can improve the stability of the plate movement when the lower pressure plate 2 moves.

[0023] Two rollers 328 are fixedly installed on the surface of the clamping plate 325. The two rollers 328 are located below the lower pressure plate 2. When the plate is placed in, the plate contacts the rollers 328 through the rollers 328. The rollers 328 are rubber wheels, which can facilitate the placement of the plate in the clamping plate 325 and clamp it. It can also prevent the clamping plate 325 from moving back and forth, making it more convenient to place the clamping plate 325.

[0024] The filter assembly 33 includes a filter box 331 fixedly mounted on the top of the fixing frame 101, one side of the filter box 331 is fixedly connected to the vacuum pump 323, an air outlet pipe 332 is fixedly mounted on the top of the filter box 331, and filter material 334 is arranged inside the filter box 331. The extracted harmful gas is transported to the inside of the filter box 331 through the vacuum pump 323, so that the filter material 334 in the filter box 331 is filtered and then discharged through the air outlet pipe 332, which is very convenient and reduces the impact of the workplace on the surrounding environment.

[0025] The filter assembly 33 also includes a movable frame 333 slidably mounted on one side of the filter box 331, one side of the movable frame 333 extends into the interior of the filter box 331, the filter material 334 is located inside the movable frame 333, and the movable frame 333 is located on the outside of the filter box 331 and is fixedly connected with a pull plate 335. When the filter material 334 needs to be replaced, the movable frame 333 can be moved out of the filter box 331 through the pull plate 335, and the filter material 334 can be replaced, which can effectively improve the maintenance efficiency and environmental protection performance of the equipment.

[0026] Working principle: The lower pressing plate 2 presses down to bend the plate and simultaneously drives the driving plate 322 to move. The driving plate 322 can synchronously drive the suction plate 31 to move, so that the suction plate 31 moves to the top of the heating roller 102. When heating and bending, the suction pump 323 can be used to evacuate air, so that the suction plate 31 evacuates the heated part of the PVC plate, and the harmful gas generated by the heating can be extracted to prevent the harmful gas from floating around, thereby improving the safety of the working environment and the health protection of employees. When putting in the plate, the plate can be placed on the surface of the two clamps 325 and then the clamps 325 can be loosened, and the spring 327 can move the clamping plate 325 upward so that the clamping plate 325 can simultaneously fix the plate, which can improve the stability of the plate movement when the lower pressure plate 2 moves. The extracted harmful gas is transported to the inside of the filter box 331 through the vacuum pump 323, so that the filter material 334 in the filter box 331 is filtered and then discharged through the outlet pipe 332, which is very convenient and reduces the impact of the workplace on the surrounding environment. When the filter material 334 needs to be replaced, the movable frame 333 can be moved out of the filter box 331 through the pull plate 335, and the filter material 334 can be replaced, which can effectively improve the maintenance efficiency and environmental protection performance of the equipment.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A PVC sheet reprocessing bending and forming device, comprising, characterized in that: A base (1), a fixing frame (101) being fixedly mounted on one side of the base (1), two heating rollers (102) being fixedly mounted on the surface of the base (1), and two lower pressing plates (2) being arranged on one side of the fixing frame (101); A bending protection mechanism (3) for preventing polluted gas generated by heating from scattering when bending, wherein the bending protection mechanism (3) is arranged on one side of the fixing frame (101); The bending protection mechanism (3) is arranged on an air suction plate (31) between two lower pressure plates (2), and the air suction plate (31) is located above two heating rollers (102). A protection component (32) is arranged on one side of the air suction plate (31), and a filter component (33) is arranged on one side of the protection component (32).

2. A PVC sheet reprocessing bending and forming device according to claim 1, characterized in that: The protection component (32) comprises a hydraulic cylinder (321) fixedly mounted on the top of the two lower pressure plates (2), one side of the two hydraulic cylinders (321) is fixedly connected to the fixed frame (101), a same driving plate (322) is fixedly mounted between the two lower pressure plates (2), and one side of the air suction plate (31) is fixedly connected to the driving plate (322), an air pump (323) is fixedly mounted on the top of the fixed frame (101), an output end of the air pump (323) is fixedly connected to a telescopic tube (324), and the other end of the telescopic tube (324) passes through the driving plate (322) and is fixedly connected to the air suction plate (31).

3. A PVC sheet reprocessing bending and forming device according to claim 1, characterized in that: The bottom of the lower pressure plate (2) is slidably connected to two support rods (326), one end of the two support rods (326) is fixedly connected to the same clamping plate (325), the outer side of the support rod (326) is provided with a spring (327), and the two ends of the spring (327) are respectively fixedly connected to the lower pressure plate (2) and the clamping plate (325).

4. A PVC sheet reprocessing bending and forming device according to claim 3, characterized in that: Two rollers (328) are fixedly mounted on the surface of the clamping plate (325), and the two rollers (328) are located below the lower pressing plate (2).

5. A PVC sheet reprocessing bending and forming device according to claim 1, characterized in that: The filter assembly (33) comprises a filter box (331) fixedly mounted on the top of the fixing frame (101); one side of the filter box (331) is fixedly connected to the air pump (323); an air outlet pipe (332) is fixedly mounted on the top of the filter box (331); and filter material (334) is arranged inside the filter box (331).

6. A PVC sheet reprocessing bending and forming device according to claim 5, characterized in that: The filter assembly (33) further comprises a movable frame (333) slidably mounted on one side of the filter box (331); one side of the movable frame (333) extends into the interior of the filter box (331); the filter material (334) is located inside the movable frame (333); and the movable frame (333) is located outside the filter box (331) and is fixedly connected to a pull plate (335).

Citation Information

Patent Citations

  • PVC plate reprocessing bending forming device

    CN211994172U

Cited By

  • PVC plate reprocessing bending forming device

    CN224810081U