Novel lightweight high-strength aluminum alloy automobile anti-collision beam

By designing a new type of aluminum alloy automobile anti-collision beam and adopting a complex structure combined design, the existing aluminum alloy automobile anti-collision beam has solved the problem of simple structure and easy deformation and fracture, achieving higher strength and energy absorption capacity, and improving the protection effect.

CN222682362UActive Publication Date: 2025-03-28WUHAN KYUNG SHIN MOBILE PARTS CO LTD
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Patent Information

Application Number
CN202421503288.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-28
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing aluminum alloy automobile anti-collision beam has a simple structure, is prone to deformation and fracture, and has limited energy absorption capacity, which affects the protection effect.

Method used

A new lightweight high-strength aluminum alloy automobile anti-collision beam was designed, adopting a combined structure of No. 1 and No. 2 connecting seats, cross beams and anti-collision mechanisms. The anti-collision mechanism includes arc-shaped anti-collision beam body, reinforcement beam, reinforcement ribs and cavity structures.

Benefits of technology

By enhancing the strength and energy absorption capacity of the structure, it can absorb and disperse impact forces more effectively during collisions, reduce invasion into the rear of the vehicle, and improve the protection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum alloy automobile anti-collision beams, in particular to a novel light-weight high-strength aluminum alloy automobile anti-collision beam which comprises a first connecting base, a second connecting base is arranged on the rear portion of the first connecting base, and the second connecting base and the first connecting base are arranged in parallel. Mounting holes penetrating left and right are formed in four corners of the right end of the second connecting seat and four corners of the right end of the first connecting seat, the ends, close to each other, of the first connecting seat and the second connecting seat are jointly and fixedly connected with a cross beam, the left end of the first connecting seat and the left end of the second connecting seat are jointly and fixedly connected with an anti-collision mechanism, and the cross beam is of an arc-shaped structure. According to the novel light-weight high-strength aluminum alloy automobile anti-collision beam, the upper reinforcing rib, the lower reinforcing rib and the two left reinforcing ribs are arranged on the anti-collision beam body, so that the strength of the anti-collision beam body is improved, and larger impact can be borne.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy automobile anti-collision beams, in particular to a novel lightweight high-strength aluminum alloy automobile anti-collision beam. Background Art

[0002] Automobile anti-collision beams refer to a component designed in the vehicle structure to increase the safety performance of the vehicle in the event of a collision. These beams are usually installed at the front, rear and side of the vehicle to provide additional support and protection. They can be made of different materials, such as steel, aluminum alloy or carbon fiber composite materials, to reduce the impact force on vehicle occupants during a collision and reduce the risk of injury. There are at least the following disadvantages in the use of existing aluminum alloy automobile anti-collision beams: Most of the existing aluminum alloy automobile anti-collision beams are arc-shaped square tube structures with relatively simple structures. They are very easy to deform and break after collision, and have limited energy absorption for impact, thus affecting the protection effect. Therefore, we have launched a new type of lightweight high-strength aluminum alloy automobile anti-collision beam. Utility Model Content

[0003] The main purpose of the utility model is to provide a novel lightweight high-strength aluminum alloy automobile anti-collision beam, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A novel lightweight high-strength aluminum alloy automobile anti-collision beam comprises a No. 1 connecting seat, a No. 2 connecting seat is arranged at the rear of the No. 1 connecting seat, the No. 2 connecting seat and the No. 1 connecting seat are arranged in parallel, the four corners of the right end of the No. 2 connecting seat and the four corners of the right end of the No. 1 connecting seat are provided with left and right through-holes, the ends of the No. 1 connecting seat and the No. 2 connecting seat that are close to each other are jointly fixedly connected with a cross beam, the left ends of the No. 1 connecting seat and the left ends of the No. 2 connecting seat are jointly fixedly connected with an anti-collision mechanism, and the cross beam is an arc structure.

[0006] Preferably, the anti-collision mechanism includes an anti-collision beam body, the anti-collision beam body is an internal hollow structure, a reinforcement beam is fixedly connected to the middle of the inner wall of the anti-collision beam body, an upper reinforcing rib is fixedly connected to the upper end of the anti-collision beam body, a lower reinforcing rib is fixedly connected to the lower end of the anti-collision beam body, two left reinforcing ribs are fixedly connected to the left end of the anti-collision beam body, and cavities are opened in the upper reinforcing rib, the lower reinforcing rib and the two left reinforcing ribs.

[0007] Preferably, the anti-collision beam body is an arc-shaped structure.

[0008] Preferably, the right end of the anti-collision beam body is fixedly connected to the left ends of the No. 1 connecting seat and the No. 2 connecting seat.

[0009] Preferably, the left end of the No. 1 connecting seat and the left end of the No. 2 connecting seat are both provided with an arc portion.

[0010] Preferably, a plurality of reinforcement brackets are fixedly connected to the left end of the cross beam, and the plurality of reinforcement brackets are all "X"-shaped structures, and the ends of the plurality of reinforcement brackets away from the cross beam are commonly fixedly connected to the anti-collision beam body.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] By setting an anti-collision mechanism, the anti-collision beam body is fixed at the left end of the No. 1 connecting seat and the left end of the No. 2 connecting seat, so that the anti-collision beam body is located at the rear side of the vehicle. When the vehicle collides with the anti-collision beam body, since the anti-collision beam body is provided with an upper reinforcing rib, a lower reinforcing rib and two left reinforcing ribs, and the right end of the No. 1 connecting seat is provided with a cross beam and a number of reinforcement brackets, combined with the reinforcement beam in the anti-collision beam body, the strength of the anti-collision beam body can be improved to withstand greater impacts. By opening cavities in the upper reinforcing ribs, the lower reinforcing ribs and the two left reinforcing ribs, the anti-collision beam body can be collapsed after the collision, thereby reducing the intrusion into the rear of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a new lightweight high-strength aluminum alloy automobile anti-collision beam of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of a new type of lightweight high-strength aluminum alloy automobile anti-collision beam of the utility model;

[0015] Figure 3 This is a schematic diagram of the overall structure of an anti-collision mechanism of a novel lightweight high-strength aluminum alloy automobile anti-collision beam of the utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of a second connecting seat of a novel lightweight high-strength aluminum alloy automobile anti-collision beam of the utility model.

[0017] In the figure: 1. Connecting seat No. 1; 2. Crossbeam; 3. Connecting seat No. 2; 4. Mounting hole; 5. Anti-collision mechanism; 21. Reinforcement bracket; 31. Arc-shaped portion; 51. Anti-collision beam body; 52. Reinforcement beam; 53. Lower reinforcing rib; 54. Left reinforcing rib; 55. Upper reinforcing rib; 56. Cavity. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-4 , the utility model provides a technical solution:

[0022] A novel lightweight high-strength aluminum alloy automobile anti-collision beam comprises a No. 1 connecting seat 1, a No. 2 connecting seat 3 is arranged at the rear of the No. 1 connecting seat 1, the No. 2 connecting seat 3 and the No. 1 connecting seat 1 are arranged in parallel, the four corners of the right end of the No. 2 connecting seat 3 and the four corners of the right end of the No. 1 connecting seat 1 are provided with left and right through-through mounting holes 4, the ends of the No. 1 connecting seat 1 and the No. 2 connecting seat 3 close to each other are jointly fixedly connected with a cross beam 2, the left ends of the No. 1 connecting seat 1 and the left ends of the No. 2 connecting seat 3 are jointly fixedly connected with an anti-collision mechanism 5, and the cross beam 2 is an arc-shaped structure.

[0023] In this embodiment, the anti-collision mechanism 5 includes an anti-collision beam body 51, which is an internal hollow structure. A reinforcing beam 52 is fixedly connected to the middle of the inner wall of the anti-collision beam body 51, an upper reinforcing rib 55 is fixedly connected to the upper end of the anti-collision beam body 51, a lower reinforcing rib 53 is fixedly connected to the lower end of the anti-collision beam body 51, and two left reinforcing ribs 54 are fixedly connected to the left end of the anti-collision beam body 51. A cavity 56 is opened in the upper reinforcing rib 55, the lower reinforcing rib 53 and the two left reinforcing ribs 54; the anti-collision beam body 51 is an arc structure; The right end of the collision beam body 51 is fixedly connected to the left ends of the No. 1 connecting seat 1 and the No. 2 connecting seat 3; the left ends of the No. 1 connecting seat 1 and the No. 2 connecting seat 3 are both provided with an arc-shaped portion 31; a plurality of reinforcement brackets 21 are fixedly connected to the left end of the crossbeam 2, and the plurality of reinforcement brackets 21 are all of an "X"-shaped structure, and the ends of the plurality of reinforcement brackets 21 away from the crossbeam 2 are commonly fixedly connected to the anti-collision beam body 51, and the left ends of the plurality of reinforcement brackets 21 are all adapted to the right end of the anti-collision beam body 51, so as to support the anti-collision beam body 51.

[0024] It should be noted that the utility model is a novel lightweight high-strength aluminum alloy automobile anti-collision beam. During use, bolts are passed through the mounting holes 4 on the No. 2 connecting seat 3 and the No. 1 connecting seat 1 to connect with the vehicle, so that the No. 2 connecting seat 3 and the No. 1 connecting seat 1 are fixed to the rear end of the vehicle. After the installation is completed, the anti-collision beam body 51 is located at the rear side of the vehicle. When the vehicle collides with the anti-collision beam body 51, since the anti-collision beam body 51 is provided with an upper reinforcing rib 55, a lower reinforcing rib 53 and two left reinforcing ribs 54, and the No. 1 connecting seat 3 and the No. 1 connecting seat 1 are fixed to the rear end of the vehicle. A crossbeam 2 and several reinforcing brackets 21 are provided at the right end of the connecting seat 1, which can improve the strength of the anti-collision beam body 51 and withstand greater impact. The crossbeam 2 is fixed between the No. 1 connecting seat 1 and the No. 2 connecting seat 3, and several reinforcing brackets 21 are provided at the left end of the crossbeam 2. Under the support of the several reinforcing brackets 21, the strength of the anti-collision beam body 51 is improved. By opening a cavity 56 in the upper reinforcing rib 55, the lower reinforcing rib 53 and the two left reinforcing ribs 54, it can collapse after a collision and reduce the intrusion into the rear of the vehicle.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A novel lightweight high-strength aluminum alloy automobile anti-collision beam, comprising a No. 1 connecting seat (1), characterized in that: A second connection seat (3) is arranged at the rear of the first connection seat (1); the second connection seat (3) and the first connection seat (1) are arranged in parallel; four corners of the right end of the second connection seat (3) and the four corners of the right end of the first connection seat (1) are provided with mounting holes (4) extending through the left and right sides; the ends of the first connection seat (1) and the second connection seat (3) close to each other are fixedly connected to a cross beam (2); the left ends of the first connection seat (1) and the left ends of the second connection seat (3) are fixedly connected to an anti-collision mechanism (5); and the cross beam (2) is an arc-shaped structure; The anti-collision mechanism (5) comprises an anti-collision beam body (51), the anti-collision beam body (51) is an internal hollow structure, a reinforcing beam (52) is fixedly connected to the middle of the inner wall of the anti-collision beam body (51), an upper reinforcing rib (55) is fixedly connected to the upper end of the anti-collision beam body (51), a lower reinforcing rib (53) is fixedly connected to the lower end of the anti-collision beam body (51), two left reinforcing ribs (54) are fixedly connected to the left end of the anti-collision beam body (51), and cavities (56) are opened in the upper reinforcing rib (55), the lower reinforcing rib (53) and the two left reinforcing ribs (54).

2. The novel lightweight high-strength aluminum alloy automobile anti-collision beam according to claim 1 is characterized in that: The anti-collision beam body (51) is an arc-shaped structure.

3. The novel lightweight high-strength aluminum alloy automobile anti-collision beam according to claim 1 is characterized by: The right end of the anti-collision beam body (51) is fixedly connected to the left end of the first connecting seat (1) and the left end of the second connecting seat (3).

4. The novel lightweight high-strength aluminum alloy automobile anti-collision beam according to claim 1 is characterized in that: The left ends of the No. 1 connecting seat (1) and the No. 2 connecting seat (3) are both provided with arc-shaped portions (31).

5. The novel lightweight high-strength aluminum alloy automobile anti-collision beam according to claim 1 is characterized by: A plurality of reinforcing brackets (21) are fixedly connected to the left end of the cross beam (2), and the plurality of reinforcing brackets (21) are all in an "X"-shaped structure. The ends of the plurality of reinforcing brackets (21) away from the cross beam (2) are fixedly connected to the anti-collision beam body (51).