Phosphorus saponification production line automatic feeding device

By designing an automatic loading device for phosphorus saponification production line including a telescopic mechanism, a loading mechanism and a regulating mechanism, the existing device has complicated structure, high cost of use and low loading efficiency, and continuous automatic loading and flexible adaptation capabilities are achieved, and the overall loading efficiency and adaptation performance are improved.

CN222683403UActive Publication Date: 2025-03-28DEYANG CHUANXIANG METAL PROD CO LTD
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Patent Information

Application Number
CN202420600792.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-28
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing automatic loading device of the phosphorus saponification production line has complex structures, high cost of use, easy to damage, low loading efficiency, and cannot achieve continuous uninterrupted loading, and cannot flexibly adjust the loading angle and height, and poor adaptability.

Method used

An automatic feeding device including a base, a telescopic mechanism, a feeding mechanism and an adjusting mechanism is designed. The feeding mechanism drives the twisting dragon rotation through the first motor to achieve continuous and uninterrupted automatic feeding; the telescopic mechanism and the drive assembly can flexibly adjust the height and adaptation angle; the feeding assembly and the adjustment mechanism further improve the adaptation ability and stability.

Benefits of technology

It improves the overall feeding efficiency and adaptability of the automatic feeding device, has a compact and stable structure, a longer service life, and can continuously and uninterrupted automatic feeding to meet the needs of different heights and angles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic feeding device of a phosphorus saponification production line, which relates to the technical field of phosphorus saponification and comprises a base, walking wheels are rotatably connected to four corners of the bottom of the base, a telescopic mechanism is fixedly mounted in the middle of the top of the base, and a mounting frame is fixedly mounted at the top of the telescopic mechanism. By the adoption of the structure, the second motor is used for driving the transmission gear to rotate, due to meshing transmission of the transmission gear and the rack, the transmission gear can rotate to assist in driving the rack to move, the rack moves up and down to drive the supporting column to slide up and down, and during the period, the sliding block slides in the sliding groove to assist in supporting and reinforcing the mounting frame. The whole stability of the mounting frame can be improved, the vertical displacement movement of the feeding mechanism can be flexibly adjusted along with the vertical movement of the mounting frame, so that the equipment can be flexibly adjusted according to the feeding requirements of different heights, and the overall adaptability of the equipment can be further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of phosphorus saponification, and particularly relates to an automatic feeding device for a phosphorus saponification production line. Background Art

[0002] Phosphorus saponification production line refers to a production line used to produce phosphorus saponification products. Phosphorus saponification is a chemical reaction process, usually used to produce detergents, cleaning agents, lubricants and other products. Phosphorus saponification production line usually includes multiple processes and equipment to complete the steps of mixing, reacting, separating, drying and other steps of raw materials to finally obtain finished products.

[0003] At present, the feeding device of the phosphate saponification production line often adopts the method of manual dumping. Since manual feeding often has low feeding efficiency, the feeding device requires supervision by multiple people, its degree of automation is low, and manual feeding is close to the material receiving port of the production line, which poses a safety hazard.

[0004] A Chinese patent with publication number "CN203048018U" discloses an automatic feeding device for a phosphate saponification production line, which includes a first feeding device and a second feeding device. The first feeding device includes a first motor, a first material frame, a vibrating feeding tray, and a vibrating motor. The second feeding device includes a second motor, a second material frame, a gear set, a movable bracket, and a feeding tray. Through the cooperation of the first feeding device and the second feeding device, the workers are away from the receiving device of the production line, there is no safety hazard, and the loading does not need to be done manually, which saves labor costs and improves production efficiency.

[0005] During the feeding of the above-mentioned device, the first feeding device and the second feeding device cooperate to feed the materials. However, in the feeding process, the material frame is lifted up and down and flipped, and then a vibrating feeding plate and a feeding plate are used to assist in feeding. The overall feeding process is complicated in structure, the cost of use is high, and the structure is loose and very easy to be damaged. In addition, there is a gap between the material frame and the feeding frame when feeding. In the process of the material frame moving downward after loading, no feeding can be carried out. It can be seen that there is an interval time for feeding, the feeding efficiency is low, and continuous and uninterrupted feeding cannot be achieved. In addition, the feeding angle and height cannot be flexibly adjusted during the feeding process, and the overall adaptability is poor, so it needs to be improved. Utility Model Content

[0006] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide an automatic feeding device for a phosphorus saponification production line to solve the problems raised by the background technology.

[0007] The above technical objectives of the utility model are achieved through the following technical solutions:

[0008] An automatic feeding device for a phosphorus saponification production line comprises a base, wherein the four corners of the bottom of the base are rotatably connected with walking wheels, a telescopic mechanism is fixedly installed in the middle of the top of the base, a mounting frame is fixedly installed on the top of the telescopic mechanism, a feeding mechanism is fixedly installed on the inner side of the mounting frame, and an adjusting mechanism is fixedly installed on the upper end of the feeding mechanism;

[0009] The feeding mechanism includes a feeding barrel, which is fixedly installed on the inner side of the mounting frame, a first motor is fixedly installed on the top of the feeding barrel, an auger is fixedly installed on the output end of the first motor passing through the feeding barrel, and the auger is rotatably connected to the inside of the feeding barrel, a feeding assembly is fixedly installed on the lower end of the feeding barrel, and a discharge pipe is fixedly installed on the side of the upper end of the feeding barrel close to the base. By utilizing the feeding mechanism, the auger can be driven to rotate by the first motor during loading, and the rotation of the auger can assist in transmitting materials from bottom to top, thereby realizing continuous and uninterrupted automatic feeding, and improving the overall feeding efficiency of the equipment.

[0010] As an optimal technical solution, the telescopic mechanism includes a base, with slide grooves on both sides of the base, a slider is slidably connected to the inner side of the slide groove, a pillar is fixedly installed on the inner side of the slider, a driving assembly is fixedly installed on the upper end of one side of the base, the top of the pillar and the bottom of the mounting frame are fixedly connected, and the telescopic mechanism is set up to flexibly adjust the height of the device, thereby improving the overall adaptability of the device.

[0011] As a preferred technical solution, the driving assembly includes a side mounting frame and a rack, the side mounting frame is fixedly installed on one side of the upper end of the base, a second motor is fixedly installed on the outer side of the side mounting frame, the output end of the second motor passes through the side mounting frame and a transmission gear is fixedly installed, the rack is fixedly installed on one side of the pillar close to the transmission gear, the transmission gear and the rack are meshingly connected, and a driving assembly is set up, which can assist in driving the pillar up and down to move, and can flexibly adjust its overall adaptation height.

[0012] As a preferred technical solution, the feeding assembly includes a feeding barrel, which is fixedly installed on the side of the lower end of the feeding barrel away from the base, a feeding pipe is inserted into the inside of the feeding barrel, a guide bucket is fixedly installed on the upper end of the feeding pipe, and a hand bolt is threadedly connected to one side of the upper end of the feeding barrel, and the end of the hand bolt is fit-connected to the outer side of the feeding pipe. The feeding assembly is provided, which can flexibly adjust the adaptation height of the feeding end of the feeding barrel, and can adaptively adjust the feeding assembly when the height of the feeding barrel is adjusted, so as to keep the feeding position consistent, thereby improving the adaptability of the device.

[0013] As a preferred technical solution, the adjustment mechanism includes a top frame, which is fixedly installed on the upper end of the feeding barrel, and a third motor is fixedly installed on one side of the top frame. The output end of the third motor passes through the top frame and is fixedly installed with a rotating shaft, and a guide frame is fixedly installed on the side of the rotating shaft away from the feeding barrel. An adjustment component is provided to flexibly adjust the angle of material discharge, thereby further improving the adaptability of the equipment.

[0014] As a preferred technical solution, two sets of supporting plates are fixedly installed on both sides of the base. The supporting plates are arranged in a right-angled triangle as a whole. The supporting plates can assist in supporting and reinforcing the base and improve the stability of the base.

[0015] As a preferred technical solution, both ends of the base are threadedly connected with adjusting screws, the end of the adjusting screw passes through the base and is fixedly installed with an anti-slip circular plate, the top of the adjusting screw is fixedly installed with an adjusting crank, the outer surface of the adjusting crank is provided with an anti-slip armrest cover, and the adjusting screw is provided. During use, the adjusting crank can be used to assist in driving the adjusting screw to drive the anti-slip circular plate to move down and fit the ground, so that the device as a whole has strong stability.

[0016] In summary, the utility model mainly has the following beneficial effects:

[0017] First, the second motor is used to drive the transmission gear to rotate. Since the transmission gear and the rack are meshed and transmitted, the transmission gear can be rotated to assist in driving the rack to move. The rack can move up and down to drive the pillar to slide up and down. During this period, the slider slides inside the slide slot to assist in supporting and reinforcing the mounting frame, which can improve the overall stability of the mounting frame. As the mounting frame moves up and down, it can assist in flexibly adjusting the up and down displacement of the feeding mechanism, so that the equipment can be flexibly adjusted according to the feeding requirements of different heights, which can further improve the overall adaptability of the equipment;

[0018] Second, the raw materials are added into the guide bucket, and the raw materials can be added into the feeding barrel through the feeding pipe and the feeding barrel with the auxiliary guidance of the guide bucket. By starting the first motor, the first motor can be used to drive the auger to rotate, and the auger is rotated to transmit the material, which can assist in adjusting the transmission displacement of the material in the feeding barrel, and the material is discharged into the guide frame through the discharge pipe, so that the equipment can be continuously and uninterruptedly automatically fed. Compared with the feeding method of the existing equipment, it can be seen that the overall feeding efficiency of the equipment is more efficient, and the overall structure is compact and stable. It does not need to use chains and other transmissions, and the overall stability is stronger and the service life is longer;

[0019] Thirdly, the third motor is used to drive the rotating shaft inside the top frame to rotate, and the rotation of the rotating shaft can assist in adjusting the rotation of the guide frame. At this time, the material discharged from the discharge pipe enters the inside of the guide frame. With the auxiliary material guide of the guide frame, the angle position of the guide frame for discharging the raw materials can be flexibly adjusted, which can further improve the adaptability of the equipment to feed materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view structural schematic diagram of the utility model;

[0021] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0022] Figure 3 It is a schematic diagram of the structure of the utility model when viewed from above;

[0023] Figure 4 It is a structural schematic diagram of the feeding mechanism of the utility model.

[0024] Figure numerals: 1. base; 2. walking wheel; 3. telescopic mechanism; 31. pedestal; 32. slide groove; 33. slider; 34. pillar; 35. drive assembly; 351. side mounting frame; 352. rack; 353. second motor; 354. transmission gear; 4. mounting frame; 5. loading mechanism; 51. feeding barrel; 52. first motor; 53. auger; 54. discharge pipe; 55. feeding assembly; 551. feeding barrel; 552. feeding pipe; 553. guide bucket; 554. hand-tightening bolt; 6. adjusting mechanism; 61. top frame; 62. third motor; 63. rotating shaft; 64. guide frame; 7. supporting plate; 8. adjusting screw; 9. anti-slip circular plate; 10. adjusting crank. DETAILED DESCRIPTION

[0025] Example

[0026] refer to Figures 1 to 4 , an automatic feeding device for a phosphorus saponification production line of this embodiment comprises a base 1, four corners of the bottom of the base 1 are rotatably connected with walking wheels 2, a telescopic mechanism 3 is fixedly installed in the middle of the top of the base 1, a mounting frame 4 is fixedly installed on the top of the telescopic mechanism 3, a feeding mechanism 5 is fixedly installed on the inner side of the mounting frame 4, and an adjusting mechanism 6 is fixedly installed on the upper end of the feeding mechanism 5;

[0027] The feeding mechanism 5 includes a feeding barrel 51, which is fixedly installed on the inner side of the mounting frame 4. A first motor 52 is fixedly installed on the top of the feeding barrel 51. An auger 53 is fixedly installed on the output end of the first motor 52 through the feeding barrel 51. The auger 53 is rotatably connected to the inside of the feeding barrel 51. A feeding component 55 is fixedly installed on the lower end of the feeding barrel 51. A discharge pipe 54 is fixedly installed on the side of the upper end of the feeding barrel 51 close to the base 1. By utilizing the feeding mechanism 5, the auger 53 can be driven to rotate by the first motor 52 during loading. The rotation of the auger 53 can assist in conveying materials from bottom to top, thereby realizing continuous and uninterrupted automatic loading and improving the overall feeding efficiency of the equipment.

[0028] refer to Figure 1-Figure 4 The telescopic mechanism 3 includes a base 31, and slide grooves 32 are provided on both sides of the base 31. A slider 33 is slidably connected to the inner side of the slide groove 32, and a pillar 34 is fixedly installed on the inner side of the slider 33. A driving component 35 is fixedly installed on the upper end of one side of the base 31. The top of the pillar 34 and the bottom of the mounting frame 4 are fixedly connected. The telescopic mechanism 3 is set, and the pillar 34 can be driven to slide up and down by starting the driving component 35 during use, and the adaptation height of the device can be flexibly adjusted. In addition, since the slider 33 and the slide groove 32 are provided, the pillar 34 can be auxiliary supported and reinforced, which can improve the overall stability of the device, and the height of the device can be flexibly adjusted, which can improve the overall adaptability of the device.

[0029] refer to Figure 1-Figure 4 The driving component 35 includes a side mounting frame 351 and a rack 352. The side mounting frame 351 is fixedly mounted on one side of the upper end of the base 31. A second motor 353 is fixedly mounted on the outer side of the side mounting frame 351. The output end of the second motor 353 passes through the side mounting frame 351 and is fixedly mounted with a transmission gear 354. The rack 352 is fixedly mounted on one side of the pillar 34 close to the transmission gear 354. The transmission gear 354 and the rack 352 are meshingly connected. The driving component 35 is set, and the transmission gear 354 can be driven to rotate by the second motor 353. The rotation of the transmission gear 354 can assist in adjusting the meshing transmission of the driving transmission gear 354 and the rack 352, and the pillar 34 can be flexibly driven to move up and down, so that the device can assist in driving the pillar 34 up and down through the driving component 35 during use, and its overall adaptation height can be flexibly adjusted.

[0030] refer to Figure 1-Figure 4The feeding assembly 55 includes a feeding barrel 551, which is fixedly installed on the side of the lower end of the feeding barrel 51 away from the base 1. A feeding pipe 552 is inserted into the inside of the feeding barrel 551, and a guide bucket 553 is fixedly installed on the upper end of the feeding pipe 552. A hand-tightening bolt 554 is threadedly connected to one side of the upper end of the feeding barrel 551, and the end of the hand-tightening bolt 554 is fit-connected to the outer side of the feeding pipe 552. The feeding assembly 55 is set, and during use, the feeding pipe 552 inside the feeding barrel 551 can be adjusted to move up and down. The up and down movement of the feeding pipe 552 can assist in adjusting the up and down displacement of the guide bucket 553. At this time, the feeding pipe 552 can be fixed by twisting the hand-tightening screw, so that the device can flexibly adjust the adaptation height of the feeding end of the feeding barrel 551, and the feeding assembly 55 can be adaptively adjusted when the height of the feeding barrel 51 is adjusted, so that the feeding position remains consistent, which can improve the adaptability of the device.

[0031] refer to Figure 1-Figure 4 The adjusting mechanism 6 includes a top frame 61, which is fixedly mounted on the upper end of the feeding barrel 51. A third motor 62 is fixedly mounted on one side of the top frame 61. A rotating shaft 63 is fixedly mounted on the output end of the third motor 62 through the top frame 61. A guide frame 64 is fixedly mounted on the side of the rotating shaft 63 away from the feeding barrel 51. An adjusting component is provided. By adopting the setting of the top frame 61, the third motor 62 can drive the rotating shaft 63 to rotate. The rotation of the rotating shaft 63 can drive the guide frame 64 to rotate, so that the device can flexibly adjust the unloading angle during use, which can further improve the adaptability of the equipment.

[0032] refer to Figure 1-Figure 4 Two sets of supporting plates 7 are fixedly installed on both sides of the base 31. The supporting plates 7 are arranged in a right triangle as a whole. The supporting plates 7 can assist in supporting and reinforcing the base 31, and can improve the stability of the base 31.

[0033] refer to Figure 1-Figure 4 , both ends of the base 1 are threadedly connected with adjusting screws 8, the end of the adjusting screw 8 passes through the base 1 and is fixedly installed with an anti-skid circular plate 9, the top of the adjusting screw 8 is fixedly installed with an adjusting crank 10, the outer surface of the adjusting crank 10 is sleeved with an anti-skid armrest cover, and the adjusting screw 8 is provided. During use, the adjusting crank 10 can be used to assist the adjusting screw 8 to drive the anti-skid circular plate 9 to move down and fit the ground, so that the device as a whole has strong stability, and the anti-skid armrest cover is sleeved on the upper end of the adjusting crank 10, which can improve the convenience of adjusting the crank handle, and cooperate with the walking wheel 2 to roll on the ground, so that the device can flexibly adjust the use position, which can further improve the overall adaptability of the device.

[0034] Principle and advantages of use: By setting the telescopic mechanism 3, the device can be operated by starting the second motor 353 during use, and the second motor 353 is used to drive the transmission gear 354 to rotate. Since the transmission gear 354 and the rack 352 are meshed and transmitted, the rack 352 can be driven to move by rotating the transmission gear 354. The rack 352 can move up and down to drive the support column 34 to slide up and down. During this period, the slider 33 slides inside the slide groove 32 to assist in supporting and reinforcing the mounting frame 4, which can improve the overall stability of the mounting frame 4. As the mounting frame 4 moves up and down, it can assist in flexibly adjusting the up and down displacement of the feeding mechanism 5, so that the device can be flexibly adjusted according to the feeding requirements of different heights, which can further improve the overall adaptability of the device.

[0035] By setting up the feeding mechanism 5, the feeding assembly 55 can be adjusted according to the height of the feeding barrel 51 adjusted by the telescopic mechanism 3 during use of the device. At this time, by adjusting the feeding tube 552 to be telescopically adjusted inside the feeding barrel 551, the height of the guide bucket 553 can be adaptively adjusted. When the height adjustment is adapted, the hand-tightening bolt 554 can be tightened, so that no matter how the height of the device is adjusted, the height of the guide bucket 553 can be adapted, which can improve the convenience of using the device as a whole. After the adjustment is completed, the raw materials are added to the inside of the guide bucket 553, and the raw materials can be guided by the guide bucket 553. The material is added to the inside of the feeding barrel 51 through the feeding pipe 552 and the feeding barrel 551, and the first motor 52 is started to drive the auger 53 to rotate. The auger 53 rotates to transfer the material, which can assist in adjusting the internal transfer displacement of the material in the feeding barrel 51, and promote the material to be discharged into the inside of the guide frame 64 through the discharge pipe 54, so that the device can be continuously and uninterruptedly automatically fed. Compared with the feeding method of the existing equipment, it can be seen that the overall feeding efficiency of the device is more efficient, and the overall structure is compact and stable. It does not need to use a chain or the like for transmission, and the overall stability is stronger and the service life is longer;

[0036] Through the adjustment mechanism 6, during the use of the equipment, during the loading process, by starting the third motor 62, the third motor 62 drives the rotating shaft 63 inside the top frame 61 to rotate, and the rotation of the rotating shaft 63 can assist in adjusting the rotation of the guide frame 64. At this time, the material discharged from the discharge pipe 54 enters the interior of the guide frame 64. With the auxiliary material guiding of the guide frame 64, the angle position of the guide frame 64 for discharging the raw materials can be flexibly adjusted, which can further improve the adaptability of the equipment for feeding.

Claims

1. An automatic feeding device for a phosphorus saponification production line, comprising a base (1), characterized in that: The four corners of the bottom of the base (1) are rotatably connected to walking wheels (2); a telescopic mechanism (3) is fixedly installed in the middle of the top of the base (1); a mounting frame (4) is fixedly installed on the top of the telescopic mechanism (3); a feeding mechanism (5) is fixedly installed on the inner side of the mounting frame (4); and an adjusting mechanism (6) is fixedly installed on the upper end of the feeding mechanism (5); The feeding mechanism (5) comprises a feeding barrel (51), wherein the feeding barrel (51) is fixedly mounted on the inner side of the mounting frame (4), a first motor (52) is fixedly mounted on the top of the feeding barrel (51), an auger (53) is fixedly mounted on the output end of the first motor (52) passing through the feeding barrel (51), and the auger (53) is rotatably connected to the inside of the feeding barrel (51), a feeding assembly (55) is fixedly mounted on the lower end of the feeding barrel (51), and a discharge pipe (54) is fixedly mounted on the upper end of the feeding barrel (51) close to the base (1).

2. The automatic feeding device for a phosphorus saponification production line according to claim 1, characterized in that: The telescopic mechanism (3) comprises a base (31), wherein both sides of the base (31) are provided with slide grooves (32), the inner side of the slide groove (32) is slidably connected with a slider (33), the inner side of the slider (33) is fixedly installed with a pillar (34), a driving assembly (35) is fixedly installed on the upper end of one side of the base (31), and the top of the pillar (34) is fixedly connected to the bottom of the mounting frame (4).

3. The automatic feeding device for a phosphorus saponification production line according to claim 2, characterized in that: The driving assembly (35) comprises a side mounting frame (351) and a rack (352); the side mounting frame (351) is fixedly mounted on one side of the upper end of the base (31); a second motor (353) is fixedly mounted on the outer side of the side mounting frame (351); an output end of the second motor (353) passes through the side mounting frame (351) and is fixedly mounted with a transmission gear (354); the rack (352) is fixedly mounted on one side of the pillar (34) close to the transmission gear (354); and the transmission gear (354) and the rack (352) are meshingly connected.

4. The automatic feeding device for a phosphorus saponification production line according to claim 1, characterized in that: The feeding assembly (55) comprises a feeding barrel (551), wherein the feeding barrel (551) is fixedly mounted on a side of the lower end of the feeding barrel (51) away from the base (1), a feeding pipe (552) is inserted into the interior of the feeding barrel (551), a guide bucket (553) is fixedly mounted on the upper end of the feeding pipe (552), a hand-tightening bolt (554) is threadedly connected to one side of the upper end of the feeding barrel (551), and the end of the hand-tightening bolt (554) is fitted and connected to the outer side of the feeding pipe (552).

5. The automatic feeding device for a phosphorus saponification production line according to claim 1, characterized in that: The adjusting mechanism (6) comprises a top frame (61), wherein the top frame (61) is fixedly mounted on the upper end of the feeding barrel (51), a third motor (62) is fixedly mounted on one side of the top frame (61), an output end of the third motor (62) passes through the top frame (61) and is fixedly mounted with a rotating shaft (63), and a guide frame (64) is fixedly mounted on the side of the rotating shaft (63) away from the feeding barrel (51).

6. The automatic feeding device for a phosphorus saponification production line according to claim 3, characterized in that: Two groups of supporting plates (7) are fixedly mounted on both sides of the base (31), and the supporting plates (7) are arranged in a right-angled triangle as a whole.

7. The automatic feeding device for a phosphorus saponification production line according to claim 1, characterized in that: Both ends of the base (1) are threadedly connected with adjusting screws (8), the end of the adjusting screw (8) passes through the base (1) and is fixedly mounted with an anti-skid circular plate (9), the top of the adjusting screw (8) is fixedly mounted with an adjusting crank (10), and the outer surface of the adjusting crank (10) is covered with an anti-skid arm cover.

Citation Information

Patent Citations

  • Phosphorus saponification production line automatic feeding device

    CN203048018U