Automatic bottle cap adding device for production line

By designing a combination solution of slide rail and bottle cap driving mechanism on the production line, and using servo motor to drive belts and brushes, the problems of high noise and poor conveying effect of existing airflow conveying bottle cap equipment are solved, and the uniform and stable conveying of bottle caps is achieved.

CN222683538UActive Publication Date: 2025-03-28WANHELI (SHANDONG) AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421187495.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing equipment that conveys bottle caps through airflow has problems such as high noise and poor transportation effect.

Method used

A production line automatic bottle cap device is designed, and a combination of slide rail and bottle cap driving mechanism is adopted to drive belts and brushes through a servo motor to achieve smooth movement of bottle caps on the slide rail.

Benefits of technology

The uniform conveying of the bottle cap is achieved, the noise is reduced, the conveying effect is improved, and the maintenance and observation are facilitated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic bottle cap adding device for a production line, which is used for uniformly conveying bottle caps into the production line and comprises a base, supporting legs and a sliding rail used for bearing the bottle caps, the sliding rail is fixedly arranged above the base through the supporting legs, and a plurality of bottle cap driving mechanisms are arranged on the sliding rail. A brush on a belt in the bottle cap driving mechanism rotates along with the belt and is used for driving the bottle caps entering the sliding rail to move along the sliding rail so as to enter the production line from the tail end of the sliding rail, the brush is arranged on the belt and makes direct contact with the bottle caps, and then the moving brush drives the bottle caps to move.
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Description

Technical Field

[0001] The utility model relates to a conveying device, in particular to a device for automatically adding bottle caps on a production line. Background Art

[0002] In the process of food processing and production, especially for alcoholic beverages, liquid medicines, etc., the most common storage method is bottling. During the filling process, the bottle cap and the bottle body are transported separately. Usually, the bottle body is transported to the filling production line, and the bottle cap is transported to the filling completion point to realize the combination of the bottle cap and the bottle body. In the existing bottle cap conveying equipment, the movement of the bottle cap on the conveying equipment is generally achieved by air blowing or the rotation of the bottom conveying belt. There are certain problems with air blowing, such as the possibility of tilting the bottle cap during movement and causing jamming. When the number of bottle caps on the conveying equipment is large, a large airflow is required to blow the bottle cap to move, and a large airflow will also produce a large noise. Utility Model Content

[0003] The technical problem to be solved by the utility model is that the existing equipment for conveying bottle caps by airflow generally has the problems of large noise and poor conveying effect. In view of the above-mentioned defects of the prior art, a device for automatically adding bottle caps to a production line is provided.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A production line automatic bottle cap adding device is constructed to uniformly convey bottle caps into the production line, comprising: a base, support legs and a slide rail for supporting the bottle caps, the slide rail being fixedly arranged above the base through the support legs, the slide rail being provided with a plurality of bottle cap driving mechanisms, the bottle cap driving mechanisms being used to drive the bottle caps entering the slide rail to move along the slide rail so as to enter the production line from the end of the slide rail.

[0006] Preferably, the bottle cap driving mechanism includes a bracket, a belt and a driving motor, wherein the bracket is fixedly arranged on both sides of the slide rail, and a cross frame is fixedly arranged on the upper end of the bracket, and a driving shaft and a driven shaft are respectively arranged at both ends of the cross frame, and the driving shaft is driven by the driving motor, and belts are mounted on the driven shaft and the driving shaft, and a brush for moving the bottle cap is arranged on the belt.

[0007] The driving motor is preferably a servo motor, so that the conveying speed can be accurately controlled according to the demand for bottle caps on the production line.

[0008] Preferably, when in use, the brush rotates synchronously with the belt, and during the rotation, the end of the brush can contact the bottle cap on the slide rail, pushing the bottle cap to move forward along the slide rail.

[0009] Preferably, the slide rail is composed of several sections of straight rails connected by connecting parts, and the connecting parts include straight connecting parts and arc-shaped connecting parts; when the direction of the track needs to be changed, adjacent slide rails are connected by arc-shaped connecting parts, and the arc-shaped connecting parts enable the slide rail to change the conveying direction; when the track is set in a straight state, adjacent slide rails are connected by straight connecting parts.

[0010] Preferably, the straight rail and the connecting portion both include a bottom plate and a guide side plate, the guide side plates are fixedly arranged on both sides of the slide rail along the length direction of the slide rail, and a "convex" shaped limiting groove is formed between the guide side plates and the slide rail.

[0011] Preferably, when in use, the bottom of the bottle cap enters the limiting groove, and the guide side plate is used to ensure that the bottle cap does not fall off the slide rail when moving forward along the slide rail.

[0012] Preferably, the support legs are height-adjustable to ensure that the slide rails corresponding to different bases are on the same horizontal plane.

[0013] Preferably, the supporting leg comprises a fixed leg and a lifting leg, the fixed leg is hollow to form a cavity for accommodating the lifting leg, and the lifting leg is partially inserted in the cavity; the lower end of the fixed leg is fixedly arranged on the base, and a height adjustment screw is rotatably provided at the lower end of the fixed leg, and the height adjustment screw is threadedly connected to the lower end of the lifting leg.

[0014] Preferably, a hand wheel is fixedly connected to the lower end of the adjusting screw, and the height adjusting screw can be driven to rotate by rotating the hand wheel, and the rotating adjusting screw can raise or lower the lifting leg.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model adopts a bottle cap driving mechanism arranged above the slide rail, and the driving mechanism directly contacts the bottle cap on the slide rail, so that the bottle cap moves on the slide rail more smoothly without jamming.

[0017] 2. The motor driving the bottle cap driving mechanism of the utility model adopts a servo motor, which can accurately adjust the conveying speed of the bottle caps according to the design requirements of the production line for the bottle caps, thereby ensuring that the conveying device can match the production line.

[0018] 3. A brush is arranged on the belt in the bottle cap driving mechanism of the utility model, and the bottle cap is moved by contacting the brush with the bottle cap, so that the bottle cap is always subjected to a relatively balanced force during the movement, and can thus keep moving forward steadily on the slide rail.

[0019] 4. The utility model adopts a servo motor to drive the belt to rotate, and the noise is relatively small.

[0020] 5. In the utility model, the bottle cap driving mechanism is arranged above the slide rail for easy maintenance and observation of the operation of the driving mechanism and the movement of the bottle cap. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. The drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work:

[0022] Figure 1 It is a three-dimensional diagram of the utility model.

[0023] Figure 2 It is a three-dimensional diagram of the bottle cap driving mechanism of the present utility model.

[0024] Figure 3 It is a top view of the slide rail with bottle cap of the utility model.

[0025] Figure 4 It is a three-dimensional cross-sectional view of the slide rail with a bottle cap of the utility model.

[0026] Figure 5 for Figure 2 A partial enlarged view of part A.

[0027] Figure 6 for Figure 3 Cross-sectional view along the AA direction. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the following will be described clearly and completely in combination with the technical solution in the embodiments of the utility model. Obviously, the described embodiments are partial embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.

[0029] The utility model is mainly used for conveying bottle caps to a production line, and the production line uses the bottle caps conveyed by the device to complete the capping of bottle bodies.

[0030] like Figure 1-6A preferred embodiment of the utility model shown in the figure is a device for automatically adding bottle caps to a production line, which is used to uniformly convey the bottle caps into the production line, comprising: a plurality of bases 100, above each base a slide rail 300 for supporting the bottle caps is fixedly arranged by a support leg 200, so that each base 100 and the slide rail 300 fixed by the support leg 200 are defined as a group of conveying units, and the device is formed by connecting a plurality of groups of conveying units according to actual needs.

[0031] Furthermore, in order to drive the bottle caps 10 on the slide rail 300 to move, a plurality of bottle cap driving mechanisms 400 are provided on the slide rail 300. The bottle cap driving mechanisms 400 are used to drive the bottle caps 100 entering the slide rail 300 to move along the slide rail 300 so as to enter the production line from the end of the slide rail 300. The bottle cap driving mechanisms 400 are arranged above the slide rail 300 for easy maintenance and for observing the moving state of the bottle caps 10 on the slide rail.

[0032] Specifically, the bottle cap driving mechanism 400 includes a bracket 401, a belt 402 and a driving motor 403, wherein the bracket 401 is fixedly arranged on both sides of the slide rail 300, the bracket 401 is fixed to both sides of the slide rail 300 by bolts, and a cross frame 404 is fixedly arranged on the upper end of the bracket 401, and a driving shaft and a driven shaft are respectively arranged at both ends of the cross frame 404, the driving shaft is driven by the driving motor 403, and the belt 402 is mounted on the driven shaft and the driving shaft, and the belt 402 is provided with a brush 405 for moving the bottle cap.

[0033] Furthermore, the thickness of the cross frame 404 is slightly larger than the diameter of the driving shaft or the driven shaft, so that the cross frame 404 can provide support for the belt 402 to ensure that the lower belt 402 does not move upward when it contacts the bottle cap 10, thereby causing insufficient force of the brush on the bottle cap 10.

[0034] The driving motor 403 is preferably a servo motor, so that the conveying speed can be accurately controlled according to the demand for bottle caps 10 on the production line.

[0035] When in use, the brush 405 rotates synchronously with the belt 402 . During the rotation, the end of the brush 402 can contact the bottle cap 10 on the slide rail 300 to move the bottle cap 10 forward along the slide rail 300 .

[0036] In order to ensure that the belt 405 located below between the driving shaft and the driven shaft for driving the bottle cap 10 sags under its own gravity, a plurality of L-shaped height maintaining hooks 406 are fixedly provided on both sides of the horizontal frame 404, and the edge of the belt 402 is slidably located on the lower end of the L-shaped height maintaining hook 406.

[0037] In order to make the device better adaptable to the actual application site, the slide rail 300 is composed of several sections of straight rails 301 connected by a connecting part 302, and the connecting part 302 includes a straight connecting part and an arc-shaped connecting part; when the conveying direction of the slide rail needs to be changed, adjacent slide rails 300 are connected by the arc-shaped connecting part 302, and the arc-shaped connecting part enables the slide rail 300 to change the conveying direction; when the slide rail is set in a straight state, the adjacent slide rails are connected by a straight connecting part.

[0038] In some embodiments, the straight rail 301 and the connecting portion 302 both include a bottom plate 301a and a guide side plate 301b, wherein the guide side plates 301b are fixedly arranged on both sides of the slide rail 300 along the length direction of the slide rail 300, for example, the guide side plates 301b are fixed to the upper surface of the slide rail 300 by bolts, and a "convex" shaped limiting groove 303 is formed between the guide side plates 301b and the slide rail 300. When in use, the bottom of the bottle cap 10 enters the limiting groove 303, and the limiting groove 303 holds the bottle cap 10 in the limiting groove 303. The guide side plates 301b are used to ensure that the bottle cap will not fall off the slide rail 300 during the process of moving forward along the slide rail 300.

[0039] In order to facilitate the adjustment of the height of the slide rails in each group of conveying units, the support legs 200 are height-adjustable to ensure that the slide rails 300 corresponding to different bases 100 are on the same horizontal plane.

[0040] Specifically, the supporting leg 200 includes a fixed leg 201 and a lifting leg 202. The fixed leg 201 is hollow to form a cavity for accommodating the lifting leg 202, and the lifting leg 202 is partially inserted in the cavity; the lower end of the fixed leg 201 is fixedly set on the base 100, and a height adjustment screw 203 is rotatably provided at the lower end of the fixed leg 201, and the height adjustment screw 203 is connected to the lower end of the lifting leg 202 by a thread.

[0041] A hand wheel 2031 is fixedly connected to the lower end of the adjusting screw 203 . The height adjusting screw 203 can be driven to rotate by rotating the hand wheel 2031 . The rotating adjusting screw 203 can raise or lower the lifting leg 202 .

[0042] Of course, in order to ensure that the base can maintain a horizontal state when in the production area, leveling legs 101 are provided at the four corners of the bottom of the base 100. Specifically, the leveling legs 101 include a base, and an adjustment screw is fixed on the upper side of the base, and an adjustment nut is threadedly connected to the adjustment screw. An adjustment screw jack is provided on the bottom of the base. After adjusting to a suitable height, the upper side of the adjustment nut on the adjustment screw abuts against the lower surface of the base to keep the base at a stable height.

[0043] It should be understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.

Claims

1. A device for automatically adding bottle caps to a production line, used to uniformly convey bottle caps into the production line, comprising: A base, support legs and a slide rail for supporting bottle caps, characterized in that: the slide rail is fixed above the base through the support legs, and a plurality of bottle cap driving mechanisms are provided on the slide rail, and the bottle cap driving mechanism is used to drive the bottle caps entering the slide rail to move along the slide rail so as to enter the production line from the end of the slide rail.

2. The automatic bottle cap adding device for a production line according to claim 1, characterized in that: The bottle cap driving mechanism includes a bracket, a belt and a driving motor, wherein the bracket is fixedly arranged on both sides of the slide rail, and a cross frame is fixedly arranged on the upper end of the bracket, a driving shaft and a driven shaft are respectively arranged at both ends of the cross frame, the driving shaft is driven by the driving motor, and belts are mounted on the driven shaft and the driving shaft, and a brush for moving the bottle cap is arranged on the belt.

3. The automatic bottle cap adding device for a production line according to claim 2, characterized in that: The slide rail is composed of several straight rail sections connected by connecting parts, and the connecting parts include straight connecting parts and arc-shaped connecting parts; when the direction of the track needs to be changed, adjacent slide rails are connected by arc-shaped connecting parts, and the arc-shaped connecting parts enable the slide rail to change the conveying direction; when the track is set in a straight state, adjacent slide rails are connected by straight connecting parts.

4. The automatic bottle cap adding device for a production line according to claim 3, characterized in that: The straight rail and the connecting part both include a bottom plate and a guide side plate. The guide side plates are fixedly arranged on both sides of the slide rail along the length direction of the slide rail, and a "convex" shaped limiting groove is formed between the guide side plates and the slide rail.

5. The automatic bottle cap adding device for a production line according to any one of claims 1 to 4, characterized in that: The support legs are height-adjustable to ensure that the slide rails corresponding to different bases are on the same horizontal plane.

6. The automatic bottle cap adding device for a production line according to claim 5, characterized in that: The supporting leg comprises a fixed leg and a lifting leg. The fixed leg is hollow to form a cavity for accommodating the lifting leg, and the lifting leg is partially inserted in the cavity. The lower end of the fixed leg is fixedly arranged on the base, and a height adjustment screw is rotatably provided at the lower end of the fixed leg. The height adjustment screw is connected to the lower end of the lifting leg by a thread.

7. The automatic bottle cap adding device for a production line according to claim 6, characterized in that: A hand wheel is fixedly connected to the lower end of the adjusting screw rod. The height adjusting screw rod can be driven to rotate by rotating the hand wheel. The rotating adjusting screw rod can raise or lower the lifting leg.