Multi-station quick-change rotary carding device

By designing a multi-station quick-change rotary combing device, using the combination of multiple combing rollers and turntables, the problem that the existing combing device can only adapt to one specification of steel wire ropes is solved, and the arrangement requirements for adapting to multiple specifications of steel wire ropes is realized, and the flexibility and efficiency of production equipment are improved.

CN222683901UActive Publication Date: 2025-03-28QINGDAO FENYUN RUBBER MASCH MFG CO LTD
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Patent Information

Application Number
CN202421498275.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-28
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing combing device can only meet the arrangement requirements of one specification of wire rope, and it is difficult to meet the production needs of wire ropes of multiple specifications.

Method used

A multi-station quick-change rotary combing device is designed, including a frame body, a guide roller, a combing mechanism and a motor. Through the combination of multiple combing rollers and a turntable, the equal spacing arrangement of wire ropes of different specifications is achieved.

Benefits of technology

A combing device can adapt to the arrangement requirements of multiple specifications of wire ropes, improving the flexibility and efficiency of conveyor belt production equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station quick-change rotary carding device, and relates to the technical field of conveying belt production equipment. The multi-station quick-change rotary carding device comprises a frame body, two guide compression rollers, a carding mechanism and a first motor, the two guide compression rollers are arranged on the frame body in parallel at equal height and intervals; the carding mechanism is arranged on the frame body and is positioned below the two guide compression rollers; the carding mechanism comprises two rotating discs, a plurality of carding rollers fixed between the two rotating discs, and rotating shafts fixed on the outer sides of the rotating discs; a plurality of carding rollers are arranged around the rotating disc in a circular array mode, a plurality of carding grooves distributed at equal intervals are formed in the carding rollers, and the calibers of the carding grooves in the carding rollers or the distances between the adjacent carding grooves are different; the carding mechanism is rotationally connected to the frame body through rotating shafts on the two sides. According to the multi-station quick-change rotary carding device, one carding device can meet the arrangement requirements of steel wire ropes of various specifications.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyor belt production equipment, in particular to a multi-station quick-change rotary combing device. Background Art

[0002] During the production of conveyor belts, steel wire ropes are generally laid inside the conveyor belts. During the production of such conveyor belts with steel wire ropes, multiple strands of steel wire ropes need to be arranged at equal intervals, and then constant tension is applied to the steel wire ropes to keep each strand of steel wire rope taut. Finally, subsequent operations such as gluing and vulcanization are performed on the arranged steel wire ropes.

[0003] At present, the equal spacing arrangement of steel wire ropes requires the operation of a combing device, and a conventional combing device can generally only arrange steel wire ropes of one specification. In this regard, the inventor believes that how to design a multi-station quick-change rotary combing device so that one combing device can adapt to the arrangement requirements of steel wire ropes of various specifications is a technical problem that needs to be solved in the current field of conveyor belt production equipment technology.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0005] In view of the above technical problems, an embodiment of the utility model provides a multi-station quick-change rotary combing device to solve the problems raised in the above background technology.

[0006] The utility model provides the following technical solutions:

[0007] A multi-station quick-change rotary combing device, comprising:

[0008] A frame, two guide rollers, a carding mechanism and a first motor;

[0009] Two guide rollers are arranged on the frame at equal heights and intervals in parallel;

[0010] The carding mechanism is arranged on the frame and is located below the two guide rollers;

[0011] The combing mechanism includes two rotating disks, a plurality of combing rollers fixed between the two rotating disks, and a rotating shaft fixed on the outer side of the rotating disks;

[0012] A plurality of combing rollers are arranged in a circular array around a rotating disk, and a plurality of combing grooves are arranged on the combing rollers at equal intervals, and the diameter of the combing grooves on each combing roller or the interval between adjacent combing grooves is different;

[0013] The combing mechanism is rotatably connected to the frame through the rotating shafts on both sides;

[0014] The first motor is arranged on the frame, and the main shaft of the first motor is fixedly connected to one of the rotating shafts.

[0015] Preferably, it also includes a height adjustment mechanism, which is used to adjust the position height of the combing mechanism on the frame.

[0016] Preferably, the height adjustment mechanism comprises: an adjustment block, a screw, a fixing plate, a screw lifter and a synchronization shaft;

[0017] Guide grooves are provided on both sides of the frame along the height direction thereof, and a fixing plate is fixedly provided at the top notch position of the guide groove;

[0018] The screw lift is arranged on the top surface of the fixed plate, the internal thread of the screw lift penetrates a vertically arranged screw, and the tail of the screw is rotatably connected to the bottom wall of the guide groove; the two screw lifts are connected by a synchronous shaft;

[0019] The two guide grooves on both sides of the frame are respectively slidably connected to the adjustment blocks; the adjustment blocks are threadedly connected to the screw rods at the corresponding positions;

[0020] The second motor is fixed on the outside of the frame, and the main shaft of the second motor is fixedly connected to one end of the synchronous shaft;

[0021] The first motor is fixed on the outside of one of the adjustment blocks, and the main shaft of the first motor is fixedly connected to one of the rotating shafts.

[0022] Preferably, the frame body includes two side panels that are spaced apart from each other, and the two side panels are connected by a plurality of guide rods.

[0023] A multi-station quick-change rotary combing device provided by an embodiment of the utility model has the following beneficial effects: The utility model designs a multi-station quick-change rotary combing device, and one combing device can adapt to the arrangement requirements of steel wire ropes of various specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the main viewing direction of the utility model;

[0025] Figure 2 It is a schematic diagram of the structure of the utility model in a side view;

[0026] Figure 3 It is a structural schematic diagram of the carding mechanism in the utility model;

[0027] in, Figure 1 Only one combing roller is schematically shown on the middle combing mechanism. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 3 .

[0030] In view of the problems mentioned in the above background technology, the embodiment of the utility model provides a multi-station quick-change rotary combing device to solve the above technical problems, and its technical solution is as follows:

[0031] A multi-station quick-change rotary combing device, comprising:

[0032] The frame 110, two guide rollers 130, a carding mechanism 120 and a first motor 142;

[0033] Two guide rollers 130 are arranged in parallel on the frame 110 at equal heights and intervals;

[0034] The combing mechanism 120 is disposed on the frame 110 and is located below the two guide rollers 130;

[0035] The combing mechanism 120 includes two rotating disks 121, a plurality of combing rollers 122 fixed between the two rotating disks 121, and a rotating shaft 123 fixed outside the rotating disk 123;

[0036] A plurality of combing rollers 122 are arranged in a circular shape between two rotating disks 121. A plurality of combing grooves are arranged on the combing rollers 122 at equal intervals. The diameter of the combing grooves on each combing roller 122 or the interval between adjacent combing grooves is different.

[0037] The combing mechanism 120 is rotatably connected to the frame 110 via the rotating shafts 123 on both sides;

[0038] The first motor 142 is disposed on the frame 110 , and a main shaft of the first motor 142 is fixedly connected to one of the rotating shafts 123 .

[0039] The method of using a multi-station quick-change rotary combing device provided by an embodiment of the utility model is as follows: according to the arrangement requirements of steel wire ropes of different specifications, the first motor 142 is controlled to work, and the combing roller 122 at the target position is rotated to the bottom; the worker extends the steel wire rope from one of the guide pressure rollers 130 to the bottom of the combing roller 122 at the target position, and then pulls the steel wire rope out from above the other guide pressure roller 130 through the bottom of the combing roller 122 at the target position. During pulling, the arrangement of the two guide pressure rollers 130 can better keep the steel wire rope taut, which is more conducive to operations such as coating glue on the steel wire rope.

[0040] In this embodiment, a height adjustment mechanism is also included, and the height adjustment mechanism is used to adjust the position height of the combing mechanism 120 on the frame 110, so that the utility model can meet the debugging requirements of various venues and various matching equipment.

[0041] In this embodiment, the height adjustment mechanism includes: an adjustment block 141, a screw 143, a fixing plate 144, a screw lift 152 and a synchronization shaft 151;

[0042] Guide grooves 111 are respectively provided on both sides of the frame 110 along the height direction thereof, and a fixing plate 144 is fixedly provided at the top notch position of the guide groove 111;

[0043] The screw lift 152 is arranged on the top surface of the fixing plate 144. The screw 143 arranged vertically is penetrated by the internal thread of the screw lift 152. The tail of the screw 143 is rotatably connected to the bottom wall of the guide groove 111. The two screw lifts 152 are connected by a synchronous shaft 151.

[0044] The two guide grooves 111 on both sides of the frame 110 are respectively slidably connected to the adjustment blocks 141; the adjustment blocks 141 are threadedly connected to the screw rods 143 at the corresponding positions;

[0045] The second motor 153 is fixed to the outside of the frame 110, and the main shaft of the second motor 153 is fixedly connected to one end of the synchronous shaft 151;

[0046] The first motor 142 is fixed on the outside of one of the adjustment blocks 141 , and the main shaft of the first motor 142 is fixedly connected to one of the rotating shafts 123 .

[0047] When the height of the combing mechanism 120 is adjusted on the frame 110 , the second motor 153 works to control the adjustment blocks 141 on both sides to move and adjust the height in the guide groove 111 .

[0048] In this embodiment, the frame 110 includes two side panels arranged at intervals, and the two side panels are connected by a plurality of guide rods; the number and positions of the guide rods are set according to specific circumstances; wherein the guide rods are not only used as movement guides for the wire rope, but also as a connecting structure between the two side panels.

[0049] A multi-station quick-change rotary combing device provided by an embodiment of the utility model has the following beneficial effects: The utility model designs a multi-station quick-change rotary combing device, and one combing device can adapt to the arrangement requirements of steel wire ropes of various specifications.

[0050] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, and may be located in one place or distributed over multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0051] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0052] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and concept of the utility model, and all these changes or substitutions should fall within the protection scope of the claims attached to the utility model.

Claims

1. A multi-station quick-change rotary combing device, characterized in that: include: A frame, two guide rollers, a carding mechanism and a first motor; Two guide rollers are arranged on the frame at equal heights and intervals in parallel; The carding mechanism is arranged on the frame and is located below the two guide rollers; The combing mechanism includes two rotating disks, a plurality of combing rollers fixed between the two rotating disks, and a rotating shaft fixed on the outer side of the rotating disks; A plurality of combing rollers are arranged in a circular array around a rotating disk, and a plurality of combing grooves are arranged on the combing rollers at equal intervals, and the diameter of the combing grooves on each combing roller or the interval between adjacent combing grooves is different; The combing mechanism is rotatably connected to the frame through the rotating shafts on both sides; The first motor is arranged on the frame, and the main shaft of the first motor is fixedly connected to one of the rotating shafts.

2. A multi-station quick-change rotary combing device according to claim 1, characterized in that: It also includes a height adjustment mechanism, which is used to adjust the position height of the combing mechanism on the frame.

3. A multi-station quick-change rotary combing device according to claim 2, characterized in that: The height adjustment mechanism includes: an adjustment block, a screw, a fixing plate, a screw lifter and a synchronous shaft; Guide grooves are provided on both sides of the frame along the height direction thereof, and a fixing plate is fixedly provided at the top notch position of the guide groove; The screw lift is arranged on the top surface of the fixed plate, the internal thread of the screw lift penetrates a vertically arranged screw, and the tail of the screw is rotatably connected to the bottom wall of the guide groove; the two screw lifts are connected by a synchronous shaft; The two guide grooves on both sides of the frame are respectively slidably connected to the adjustment blocks; the adjustment blocks are threadedly connected to the screw rods at the corresponding positions; The second motor is fixed on the outside of the frame, and the main shaft of the second motor is fixedly connected to one end of the synchronous shaft; The first motor is fixed on the outside of one of the adjustment blocks, and the main shaft of the first motor is fixedly connected to one of the rotating shafts.

4. A multi-station quick-change rotary combing device according to claim 1, characterized in that: The frame body comprises two side plates which are arranged at an interval, and the two side plates are connected by a plurality of guide rods.