Coating filling equipment and system
By designing paint filling equipment for supporting structures, limiting components and filling components, the problems of dumping and raw material splashing during the filling process of the storage tank are solved, and the stable clamping and automatic filling of the storage tank are achieved, which improves the filling efficiency and safety.
Patent Information
- Application Number
- CN202421452815.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In existing paint filling equipment, the storage tank is not fixed, resulting in uneven stress during filling and the storage tank pouring; at the same time, the storage tank is relatively large, and the raw materials will splash during filling process, causing waste of raw materials and environmental pollution.
A coating filling device is designed, including a support structure, a limiting assembly and a filling assembly. The support structure fixes the storage tank through the support table and the limit hole. The limit assembly realizes stable clamping and automatic release of the storage tank through the clamping parts and sensors. The filling assembly is movably arranged on the support table, adjusting the position according to the height of the storage tank to ensure the stability and efficiency of the filling process.
By fixing the storage tank and optimizing the filling process, the dumping of the storage tank and the splashing of raw materials are avoided, raw material waste and environmental pollution are reduced, filling efficiency and work safety are improved.
Smart Images

Figure CN222684262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint processing, in particular to a paint filling device and a system. Background Art
[0002] Paints are used in industries such as construction. Existing paints need to be canned after processing, and manual canning is inefficient;
[0003] For example, in the prior art, Patent No.: CN216512816U discloses an inorganic paint filling device, including a bottom box, threaded rods are provided on both sides of the top wall of the bottom box, a support plate is provided on the outer wall of the threaded rod, an action tube is provided on the bottom wall of the support plate, a storage tank is provided on the top wall of the support plate, and the top end of the action tube passes through the top wall of the support plate and is provided on the bottom wall of the storage tank. This new solution can facilitate the filling of paint by setting up devices such as the bottom box, threaded rods and support plates, so as to avoid the waste of a large amount of paint caused by the overflow or spraying of the paint bucket, which is conducive to improving work efficiency; by setting up devices such as fixed rings, action springs and filling tubes, the device can be convenient for automatically blocking the filled paint, so that the paint supply can be blocked after the device is filled, so as to avoid waste caused by paint leakage;
[0004] However, the above scheme still has certain shortcomings. During the process of paint filling, the storage tank is not fixed, which will cause uneven force during filling and the storage tank to tip over. At the same time, during the process of filling the storage tank, the distance between the storage tank and the filling equipment is large, and the raw materials will splash during the filling process, causing waste of raw materials and polluting the surrounding environment. Utility Model Content
[0005] The main purpose of the utility model is to provide a paint filling device and system, aiming to solve the problem that the existing storage tank is not fixed, which will cause uneven force during filling and the storage tank to tip over. At the same time, during the filling process of the storage tank, the storage tank is far away from the filling equipment, and the raw materials will splash during the filling process, causing waste of raw materials and polluting the surrounding environment.
[0006] In order to achieve the above-mentioned purpose, the paint filling equipment proposed in the utility model comprises:
[0007] A support structure, the support structure comprising a support platform, the support platform has two installation spaces formed inside, and two limit holes respectively connected to the two installation spaces formed on the top;
[0008] A limit assembly, the limit assembly comprising two limit members, two clamping members and two sensors, the two limit members are respectively installed in the two installation spaces; parts of the two clamping members respectively extend into the two limit holes and are respectively installed on the corresponding limit members, and can move to clamp or detach from the storage tank when the corresponding limit members move, and the two sensors are respectively arranged on the clamping members for detecting whether the corresponding clamping members clamp the storage tank; and
[0009] A filling component is movably arranged on the support platform and is located above the limiting component, and is used for filling the storage material with paint.
[0010] In an optional embodiment, each limiting member includes a limiting drive and a movable shaft, the limiting drive is installed in a corresponding installation space, and the output shaft is connected to the movable shaft.
[0011] In an optional embodiment, each clamping member includes a mounting rod and two clamping arms, the mounting rod portion passes through a corresponding limiting hole and is disposed on the movable shaft, and the two clamping arms are elastically disposed on the mounting rod respectively and are capable of clamping the material storage tank.
[0012] In an optional embodiment, elastic parts are respectively provided on opposite sides of the mounting rod, and the corresponding clamping arms are connected through the elastic parts.
[0013] In an optional embodiment, the elastic portion includes an elastic rod and a second elastic member, one end of the elastic rod is connected to the mounting rod, and the other end is connected to the clamping arm, and the second elastic member is sleeved on the elastic rod.
[0014] In an optional embodiment, the filling assembly includes a support plate, a loading component and a filling machine. The support plate can be mounted on the support structure in a liftable manner; the loading component is mounted above the support plate to discharge the paint, and the filling machine is mounted below the support plate to fill the paint into the paint tank; the discharge port of the loading component is connected to the filling machine.
[0015] In an optional embodiment, the loading component includes a mounting frame, a mounting shell and a turntable, the mounting frame is mounted on the support plate, the mounting shell is mounted on the mounting frame and is provided with a discharge port, the turntable is rotatably mounted in the mounting shell and is provided with a material storage trough and a barrier portion; the mounting shell is provided with a feed port, and the feed port is aligned with the material storage trough or the barrier portion when the turntable rotates.
[0016] In an optional embodiment, the feeding component further includes a driving part, the driving part is mounted on the mounting shell, and an output shaft is connected to the turntable.
[0017] The utility model discloses a paint filling device, wherein the paint filling system comprises:
[0018] Paint filling equipment, the paint filling equipment adopts the paint filling equipment described above;
[0019] A control module is electrically connected to the paint filling device.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] The paint filling device of the utility model is provided with a supporting structure, a limiting assembly and a filling assembly. The supporting structure is provided with a supporting platform, two installation spaces are opened inside the supporting platform, and two limiting holes respectively connected with the two installation spaces are opened on the top. The limiting assembly includes two limiting members, two clamping members and two sensors. The two limiting members are respectively installed in the two installation spaces, and parts of the two clamping members are respectively extended into the two limiting holes and respectively installed on the corresponding limiting members, and can move and clamp the storage tank when the corresponding limiting member moves, so that the storage tank can be prevented from tipping over during filling. In addition, after the storage tank is filled with paint, the clamping member is controlled to be separated from the storage tank, which is very convenient.
[0022] The two sensors are respectively arranged on the clamping parts, and are used to detect whether the corresponding clamping parts clamp the material storage tank, so as to locate the position of the clamping parts in time, so that the material storage tank can be accurately clamped;
[0023] The filling component is movably arranged on the support platform and is located above the limiting component, and is used to fill the material storage tank with paint. The position of the filling component can be adjusted according to the height of the material storage tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0025] Figure 1 This is a structural schematic diagram of an embodiment of the paint canning equipment of the utility model;
[0026] Figure 2 for Figure 1 A three-dimensional structural diagram of the middle support platform and the limiting structure;
[0027] Figure 3 for Figure 1 A three-dimensional structural diagram of the middle side platform and the filling assembly;
[0028] Figure 4 for Figure 1 A three-dimensional structural diagram of the middle filling component;
[0029] Figure 5 for Figure 1 A three-dimensional structural diagram of the middle turntable.
[0030] Description of Figure Numbers:
[0031]
[0032]
[0033] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0036] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0037] Example 1
[0038] Please refer to Figure 1-5 In a first embodiment of the present utility model, a paint filling device 100 is disclosed. The paint filling device 100 includes a supporting structure 10, a limiting component 50 and a filling component 80.
[0039] The support structure 10 includes a support platform 1, two installation spaces 11 are provided inside the support platform 1, and two limit holes 12 are provided on the top that are respectively connected to the two installation spaces 11. The limit assembly 50 includes a limit member 20, two clamping members 30 and two sensors. The limit members 20 are respectively installed in the two installation spaces 11, and parts of the two clamping members 30 extend into the two limit holes 12 and are respectively installed on the corresponding limit members 20, and can move to clamp or detach from the storage tank when the corresponding limit member 20 moves.
[0040] The two sensors are respectively arranged on the clamping members 30, and are used to detect whether the corresponding clamping members 30 clamp the material storage pot; the filling component 80 is movably arranged on the support platform 10, and is located above the limiting component 50, and is used to fill the material storage pot with paint. In the present application, the limiting member 20 of the limiting component 50 drives the clamping member 30 to move and clamp or detach the material storage pot, thereby preventing the material storage pot from tipping over easily when pouring paint. In addition, automatic filling can be achieved through the filling component 80, saving time and cost.
[0041] Specifically, each limit member 20 includes a limit drive and a moving shaft 22, and the limit drive is installed in the corresponding installation space 11. In this embodiment, in order to drive the moving shaft 22 to move, a linkage gear is arranged on the output shaft of the limit drive, and a plurality of racks are arranged on the moving shaft 22, and the linkage gear is meshed with the racks. When the limit drive is working, the output shaft of the limit drive rotates to drive the linkage gear to rotate, thereby driving the moving shaft 22 to move through the racks, realizing the back and forth movement of the moving shaft, and then driving the back and forth movement of the clamping member 30. In the present utility model, the limit drive is a motor or a motor, but is not limited thereto.
[0042] Please refer to Figure 1-Figure 4In the present utility model, each clamping member 30 includes a mounting rod 31 and two clamping arms 32. The mounting rod 31 partially passes through the corresponding limiting hole 12 and is fixed to the moving shaft 22 by a common method, such as welding. In the embodiment, the mounting rod 31 is substantially perpendicular to the moving shaft 22. The two clamping arms 32 are elastically arranged on the mounting rod 31 and can clamp or detach from the storage tank. Further, elastic parts 33 are respectively arranged on opposite sides of the mounting rod 31, and the corresponding clamping arms 32 are connected through the elastic parts 33. The elastic parts 33 can be a connecting rod, which has elasticity. In addition, the elastic parts 33 can be a connecting rod and a spring. The spring is sleeved on the connecting rod, and the two ends are respectively connected to the mounting rod 31 and the corresponding clamping arms 32. It can be understood that the clamping arms 32 of the two clamping members 30 can be surrounded by a substantially circular shape, and the two clamping arms 32 of each clamping member 30 form a semicircular shape and can be elastically expanded outward.
[0043] In this embodiment, the two sensors on the clamping members 30 can be position sensors, which are respectively installed on the mounting rods 31 of the two clamping members 30, and are used to send a stop signal to a control module when it senses that the mounting rod 31 is close to the material storage tank. The control module controls the closing of the limit drive, so that the two clamping members 30 clamp the material storage tank towards each other. When the material storage tank is filled with paint, the control module controls the limit drive of the limit member 20 to move the clamping assembly 50 to move closer to or away from the material storage tank.
[0044] In an embodiment of the utility model, the support structure 10 also includes a side stage 2, and the side stage 2 is provided with a rotating shaft 13. Furthermore, the side stage 2 is provided with a groove, and the rotating shaft 2 is rotatably installed in the groove, and a driver 14 is connected to the upper end. The driver 14 can drive the rotating shaft 13 to rotate, and is electrically connected to the control module and controlled by the control module. The driver 14 can be a motor, an electric motor, etc. but is not limited to this.
[0045] The filling assembly 80 includes a support plate 81, a loading component 82 and a filling machine 83. The support plate 81 can be mounted on the support structure 10 in a liftable manner. Specifically, a sleeve portion that is sleeved with the rotating shaft 13 is provided on one side of the support plate 81. In order to enable the support plate 81 to move up and down when the rotating shaft 13 rotates, the rotating shaft 13 is provided with an external thread, and the sleeve portion of the support plate 81 is provided with an internal thread. During the rotation process, the support plate 81 moves up and down through the cooperation of the internal thread and the external thread.
[0046] The feeding component 82 is installed above the support plate 81 for discharging the paint, and the filling machine 83 is installed below the support plate 81 for filling the paint into the paint tank; the discharge port of the feeding component 82 is connected to the filling machine 83.
[0047] Specifically, the loading component 82 includes a mounting frame 821, a mounting shell 822 and a turntable 823. The mounting frame 821 is mounted on the support plate 821 by a common method, such as welding, and can be two supporting legs; the mounting shell 822 is mounted on the mounting frame 821 by welding, and the like.
[0048] The turntable 823 is rotatably mounted in the mounting shell 822, and is provided with a material storage trough 8231 and a baffle 8232; the mounting shell 822 is provided with an inlet 8221 at the top and an outlet at the bottom, the inlet 8221 is connected with an external paint screening device, and the screened paint enters through the inlet 8221, and the inlet 822 is aligned with the material storage trough 8231 or the baffle 8232 when the turntable 823 rotates. When the inlet 822 is aligned with the material storage trough 8231, the paint falls into the material storage trough 8231 and then falls into the filling machine 83 through the outlet.
[0049] It can be understood that a connecting shaft is provided at the center of the rotating disk 823, which is connected to an output shaft of a driving unit 824 through the connecting shaft, so that when the driving unit 824 is working, the rotating disk 823 can be driven to rotate so that the material storage slot 8231 or the blocking part is aligned with the feeding port 822. The driving unit 824 is electrically connected to the control module and is controlled by the control module, and can be a motor, etc., but is not limited thereto.
[0050] Please continue to refer to Figure 1-Figure 5 The filling machine 83 is installed under the support plate 81 by common means, such as welding, and the discharge port of the filling machine 83 is aligned with the discharge port. The paint in the storage tank 8231 can be discharged into the canning machine 83 through the discharge port and the discharge port, and the canning machine 83 can fill the paint into the storage tank.
[0051] In order to monitor whether the material storage tank is full, a pressure sensor is provided at the position where the material storage tank is placed on the support platform 1. The pressure sensor is used to sense whether the material storage tank thereon is full. In this embodiment, the model of the pressure sensor is set to Skf-23797. The pressure sensor is electrically connected to the control module and is controlled by the control module.
[0052] It can be understood that the support platform 1 can be connected to a transmission structure, and the transmission structure is used to transmit the storage tank to the support platform 1 to wait for filling.
[0053] When in use, the control module controls the operation of the driver 14 to raise the position of the filling assembly 80 to make way for the storage tank, and the storage tank is directly placed or transferred to the support table 1. The control module controls the driver 14 to make the filling machine 83 of the filling assembly 80 close to the storage tank to wait for filling;
[0054] The control module controls the limit drive of the limit member, and the limit drive drives the movable shaft 22 to move along the first direction, so that the clamping member 30 moves toward the side where the storage tank is located, until the sensor senses that the clamping rod 31 is close to the storage tank and sends a stop signal to a control module. The control module is used to control the closing of the limit drive. At this time, the clamping member 30 clamps the storage tank, thereby reducing the possibility of the storage tank tipping over during the filling process.
[0055] When the pressure sensor senses that the material storage tank is full, it sends a signal to the control module, and the control module controls the filling assembly 80 to stop pouring paint, and controls the limit drive to drive the movable shaft 22 to move in a second direction opposite to the first direction, so that the clamping member 30 moves away from the side where the material storage tank is located, thereby releasing the material storage tank.
[0056] Example 2
[0057] Please refer to Figure 1-Figure 5 In the second embodiment of the utility model, a paint canning system is disclosed, and the paint canning system includes a paint canning device 100 and a control module. The paint canning device 100 is specifically the paint filling device 100 of the above-mentioned first embodiment. Since the paint filling device 100 adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, so they are not described here one by one.
[0058] The control module includes a control unit, a storage unit, etc. The storage unit, the limit drive, the driver, the drive unit, the sensor and the gravity sensor are electrically connected to the control unit respectively and controlled by the control unit. The control unit can be a controller, a microcontroller, a microprocessor, or other data processing chips, which will not be described here. The storage unit includes at least one type of readable storage medium, and the readable storage medium includes a flash memory, a hard disk, a multimedia card, a card-type memory (for example, an SD or D-form generation memory, etc.), a random access memory (RAM), a static random access memory (SRAM), a read-only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a programmable read-only memory (PROM), a magnetic memory, a disk, an optical disk, etc.
[0059] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A paint filling device, characterized in that: The filling equipment comprises: A support structure, the support structure comprising a support platform, the support platform has two installation spaces formed inside, and two limit holes respectively connected to the two installation spaces formed on the top; A limit assembly, the limit assembly comprising two limit members, two clamping members and two sensors, the two limit members are respectively installed in the two installation spaces; parts of the two clamping members respectively extend into the two limit holes and are respectively installed on the corresponding limit members, and can move to clamp or detach from the storage tank when the corresponding limit members move, and the two sensors are respectively arranged on the clamping members for detecting whether the corresponding clamping members clamp the storage tank; and A filling component is movably arranged on the support platform and is located above the limiting component, and is used for filling the storage material with paint.
2. A paint filling device as claimed in claim 1, characterized in that: Each limiting member includes a limiting drive and a moving shaft. The limiting drive is installed in a corresponding installation space, and an output shaft is connected to the moving shaft.
3. A paint filling device as claimed in claim 2, characterized in that: Each clamping member includes a mounting rod and two clamping arms. The mounting rod portion passes through a corresponding limiting hole and is arranged on the movable shaft. The two clamping arms are elastically arranged on the mounting rod respectively and can clamp the material storage tank.
4. A paint filling device as claimed in claim 3, characterized in that: The mounting rod is provided with elastic parts on opposite sides thereof, and is connected with corresponding clamping arms through the elastic parts.
5. A paint filling device as claimed in claim 4, characterized in that: The elastic part includes an elastic rod and a second elastic member. One end of the elastic rod is connected to the mounting rod, and the other end is connected to the clamping arm. The second elastic member is sleeved on the elastic rod.
6. A paint filling device as described in any one of claims 1 to 5, characterized in that: The filling assembly includes a support plate, a loading component and a filling machine. The support plate can be installed on the support structure in a liftable manner; the loading component is installed above the support plate to discharge the paint, and the filling machine is installed below the support plate to fill the paint into the paint tank; the discharge port of the loading component is connected to the filling machine.
7. A paint filling device as claimed in claim 6, characterized in that: The loading component includes a mounting frame, a mounting shell and a turntable, the mounting frame is mounted on the support plate, the mounting shell is mounted on the mounting frame and is provided with a discharge port, the turntable is rotatably mounted in the mounting shell and is provided with a material storage trough and a baffle; the mounting shell is provided with a material inlet, and the material inlet is aligned with the material storage trough or the baffle when the turntable rotates.
8. A paint filling device as claimed in claim 7, characterized in that: The feeding component also includes a driving part, which is installed on the mounting shell, and an output shaft is connected to the turntable.
9. A paint filling system, characterized in that: The paint filling system comprises: A paint filling device, wherein the paint filling device is the paint filling device as described in any one of claims 1 to 8; A control module is electrically connected to the paint filling device.
Citation Information
Patent Citations
Inorganic coating filling equipment
CN216512816U