Aluminum oxide ore pulp preheating system
By introducing a sprocket mechanism and vibration mechanism into the alumina powder preheating system, the problem of uneven heating of alumina powder is solved, a more efficient preheating effect is achieved, and energy loss is saved.
Patent Information
- Application Number
- CN202421278470.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the existing alumina powder preheating system, steam can only preheat the raw materials on the outermost side of the alumina powder, resulting in uneven heating of the internal alumina powder and reducing the preheating effect.
An alumina slurry preheating system is designed. By setting a sprocket mechanism and a vibration mechanism in the pipeline group, the sprocket mechanism is driven by steam, and the alumina powder inside the pipeline group is knocked through the vibration mechanism to ensure that it is heated evenly.
The preheating effect of alumina powder is improved to make it heat more evenly. At the same time, by recycling the kinetic energy of steam, energy loss is saved and the green and environmental protection performance of the device is increased.
Smart Images

Figure CN222684301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alumina powder processing, in particular to an alumina slurry preheating system. Background Art
[0002] Alumina powder is a common inorganic compound in the form of white powder. It has the characteristics of high melting point, high temperature resistance, corrosion resistance, etc. It is widely used in ceramics, abrasives, refractory materials, electronic materials and other fields. Alumina powder is produced in the raw material mill section. Bauxite, lime and circulating mother liquor are added to the raw material mill in proportion to grind the raw ore slurry. The raw ore slurry is classified by a hydraulic cyclone. The overflow of the classifier is qualified raw ore slurry, which is sent to the raw ore slurry tank, and then sent to the pre-desiliconization section of the dissolution workshop by a slurry pump. The bottom flow of the classifier returns to the raw material mill. In the last tank of the desiliconization tank, the mother liquor is used to adjust the solid content of the raw ore slurry after desiliconization. The adjusted slurry is sent to the diaphragm pump in the high-pressure pump room. The diaphragm pump is used to send the raw ore slurry to the casing preheater of the dissolution section, and then it is heated by high-pressure new steam.
[0003] For example, an alumina slurry preheating device proposed in Chinese Patent No. 202222670332.3 avoids steam reflux away from the steam input port and improves the preheating effect of the raw slurry.
[0004] When the above scheme is used, the alumina powder flows in the inner tube of the double-layer tube, and then the outer tube is connected to the steam, and the alumina powder is preheated by the steam. However, the steam can only preheat the raw materials on the outermost side of the alumina powder, which causes the internal alumina powder and the external alumina powder in the pipeline to be heated unevenly, thereby reducing the preheating effect of the alumina powder. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides an alumina slurry preheating system to solve the technical problem that the above-mentioned steam can only preheat the raw materials on the outermost side of the alumina powder, which then causes uneven heating of the internal alumina powder and the external alumina powder in the pipeline, thereby reducing the preheating effect of the alumina powder.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an alumina slurry preheating system, comprising: a base, a square fixing frame, a pipe group and a steam pipe group, the square fixing frame is evenly installed on both sides of the top of the base, the pipe group is inserted inside the square fixing frame, the steam pipe group is connected to the front of the pipe group, the steam pipe group includes a vertical pipe, the top of the vertical pipe is connected to a short pipe, the back of the vertical pipe is evenly connected to round pipes, and the round pipes are connected to the pipe group, and both ends of the vertical pipe are connected to sprocket mechanisms.
[0007] The sprocket mechanism includes an impeller and a second sprocket, the impeller is rotatably connected to the inside of the short tube, the outside of the impeller is connected to the first sprocket, the second sprocket is evenly connected to the outside of the impeller, a chain belt is connected between the first sprocket and the second sprocket, and a tensioner is evenly connected to the outside of the vertical tube, the tensioner is connected to the chain belt, and the outside of the second sprocket is connected to a vibration mechanism.
[0008] The vibration mechanism includes a tooth frame, the interior of the tooth frame is meshedly connected with a tooth wheel, and the tooth wheel is connected to the second sprocket, the tooth frame is fixedly connected to an end of the pipeline group close to a hollow column, the interior of the hollow column is slidably connected with an impact block, and a spring is connected between the impact block and the hollow column.
[0009] Preferably, the pipeline group is a double-layer tube, and the pipeline group includes a material tube, and a preheating tube is opened inside the material tube, the preheating tube is connected to the circular tube, and both ends of the pipeline group are connected to a first flange. The double-layer pipeline group can preheat the alumina slurry in the inner tube through the outer tube, and the first flange facilitates the connection between the pipeline group and the external pipeline, so that the alumina slurry enters the interior of the pipeline group.
[0010] Preferably, the top of the short tube and the bottom of the vertical tube are both connected with a flange pipe, and the interior of the short tube is fixedly connected with a guide plate. The flange pipe facilitates the connection of the steam with the steam pipe group, and the guide plate can concentrate the steam to drive the impeller.
[0011] Preferably, a short shaft is connected through the interior of the impeller, the short shaft is connected to the first sprocket, and the junction of the short shaft and the short tube is connected through a sealed bearing, and the short shaft can support and install the impeller.
[0012] Preferably, the second sprocket is meshedly connected with the chain belt, and the back side of the second sprocket is connected to the vertical tube via a seat bearing. The second sprocket can be driven by the first sprocket and the chain belt, and the seat bearing can support the second sprocket.
[0013] Preferably, the front side of the vertical tube is connected with slotted blocks at equal intervals, and the inside of the slotted blocks is slidably connected with sliders, the sliders are connected to the tooth frame, and the slotted blocks cooperate with the sliders to support and guide the tooth frame, so that the tooth frame can perform linear reciprocating motion.
[0014] Compared with the prior art, the utility model provides an alumina slurry preheating system, which has the following beneficial effects:
[0015] In the alumina slurry preheating system, when the alumina powder is preheated by steam, the added sprocket mechanism and vibration mechanism cooperate to knock the alumina powder inside the pipeline group, thereby making the alumina powder heated evenly and improving the preheating effect of the alumina powder. At the same time, the sprocket mechanism is driven by steam, and then when the alumina powder is preheated by the steam thermal energy, the kinetic energy of the steam is recovered, saving energy loss, and increasing the green environmental protection performance of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the back of the steam pipe assembly of the utility model;
[0018] Figure 3 This is a front view of the sprocket mechanism of the utility model;
[0019] Figure 4 This is a front view of the vibration mechanism of the utility model;
[0020] Figure 5 This is a front view of the steam pipe assembly of the utility model;
[0021] Figure 6 This is a front view of the steam pipe assembly of the utility model;
[0022] Figure 7 This is a front cross-sectional view of the pipeline assembly of the utility model.
[0023] In the figure: 1. base; 2. square fixing frame; 3. pipeline group; 31. first flange; 4. steam pipe group; 41. vertical pipe; 411. tensioner; 412. flange pipe; 42. short pipe; 421. guide plate; 43. round pipe; 5. sprocket mechanism; 51. impeller; 511. short shaft; 52. first sprocket; 53. chain belt; 54. second sprocket; 6. vibration mechanism; 61. tooth frame; 62. tooth wheel; 621. slider; 622. slotted block; 63. hollow column; 64. spring; 65. impact block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides a technical solution, please refer to Figure 1 and Figure 2, an alumina slurry preheating system, comprising: a base 1, a square fixing frame 2, a pipeline group 3 and a steam pipe group 4, the base 1 and the square fixing frame 2 can support and fix the pipeline group 3, the steam pipe group 4 can preheat the alumina slurry inside the pipeline group 3 by steam, the square fixing frames 2 are installed at equal intervals on both sides of the top of the base 1, and the pipeline group 3 is inserted inside the square fixing frame 2.
[0026] See also Figure 5 , Figure 6 and Figure 7 The pipeline group 3 is a double-layer pipe, and the pipeline group 3 includes a material pipe, and a preheating pipe is opened inside the material pipe, and the inside of the preheating pipe is connected to the material pipe through blocks at equal intervals. The blocks can transfer the kinetic energy generated by the impact block 65 hitting the pipeline group 3 to the material pipe. The preheating pipe is connected to the round pipe 43. Both ends of the pipeline group 3 are connected with a first flange 31, and both ends of the preheating pipe are sealed, and both ends of the material pipe are open. The double-layer pipeline group 3 can preheat the alumina slurry in the inner tube through the outer tube, and the first flange 31 facilitates the connection of the pipeline group 3 with the external pipeline, so that the alumina slurry enters the interior of the pipeline group 3.
[0027] The steam pipe group 4 is connected to the front of the pipeline group 3. The steam pipe group 4 includes a vertical pipe 41. The vertical pipe 41 allows steam to flow. The top of the vertical pipe 41 is connected with a short pipe 42. The short pipe 42 facilitates the connection between the steam pipe and the vertical pipe 41. The top of the short pipe 42 and the bottom of the vertical pipe 41 are both connected with a flange pipe 412. The flange pipe 412 facilitates the connection between the steam pipe group 4 and the external steam pipe, and the interior of the short pipe 42 is fixedly connected with a guide plate 421. The guide plate 421 can prevent the chain belt 53 and the second sprocket 54 from being too large to be transmitted. The flange pipe 412 facilitates the connection between the steam and the steam pipe group 4. The guide plate 421 can centrally guide the steam to drive the impeller 51 for transmission. The back of the vertical pipe 41 is evenly spaced with round pipes 43. The round pipes 43 can discharge steam into the interior of the pipeline group 3, and the round pipes 43 are connected to the pipeline group 3. Both ends of the vertical pipe 41 are connected with sprocket mechanisms 5.
[0028] See also Figure 3 and Figure 4 The sprocket mechanism 5 includes an impeller 51 and a second sprocket 54. The impeller 51 can be driven by steam to rotate and transmit blades. A short shaft 511 runs through the inside of the impeller 51. The short shaft 511 is connected to the first sprocket 52, and the junction of the short shaft 511 and the short tube 42 is connected through a sealed bearing. The short shaft 511 can support and install the impeller 51, and the impeller 51 is rotatably connected to the inside of the short tube 42.
[0029] The outside of the impeller 51 is connected to a first sprocket 52, which can transmit the chain belt 53. The second sprocket 54 is connected to the outside of the impeller 51 at equal intervals. The chain belt 53 is connected between the first sprocket 52 and the second sprocket 54, which can transmit the second sprocket 54 to rotate. The second sprocket 54 is meshed with the chain belt 53, and the back of the second sprocket 54 is connected to the vertical pipe 41 through a seat bearing. The second sprocket 54 can be driven by the first sprocket 52 and the chain belt 53. The seat bearing can support the second sprocket 54, and the outside of the vertical pipe 41 is connected to a tensioner 411 at equal intervals.
[0030] The tensioner 411 is connected to the chain belt 53, and the outside of the second sprocket 54 is connected to a vibration mechanism 6. The outside of the second sprocket 54 is also provided with a motor slot, so that the second sprocket 54 can be connected to an external motor. The second sprocket 54 is driven by the motor, and then the driving mode can be switched. The motor drives the second sprocket 54 and can also reversely drive the impeller 51 and the first sprocket 52 to rotate through the chain belt 53, thereby increasing the flow rate of the steam.
[0031] The vibration mechanism 6 includes a tooth frame 61, and first teeth are evenly connected on both sides of the tooth frame 61. Slotted blocks 622 are evenly connected to the front of the vertical tube 41, and a slider 621 is slidably connected inside the slotted block 622. The slider 621 is connected to the tooth frame 61. The slotted block 622 cooperates with the slider 621 to support and guide the tooth frame 61, so that the tooth frame 61 can perform linear reciprocating motion.
[0032] The tooth frame 61 is meshedly connected with a toothed wheel 62 inside, and a second tooth is evenly spacedly connected to the outer top of the toothed wheel 62, so that the toothed wheel 62 drives the toothed frame 61 to reciprocate left and right, and the toothed wheel 62 is connected to the second sprocket 54. The toothed frame 61 is fixedly connected with a hollow column 63 at one end close to the pipe group 3, and a collision block 65 is slidably connected inside the hollow column 63. The collision block 65 can hit the pipe group 3 to make the pipe group 3 vibrate, and a spring 64 is connected between the collision block 65 and the hollow column 63.
[0033] In this scheme, the aluminum oxide powder is first connected to the innermost pipe in the pipe group 3, so that the aluminum oxide powder flows inside the pipe group 3, and the steam is connected to the flange pipe 412, so that the steam circulates inside the vertical pipe 41 and the short pipe 42, and the aluminum oxide powder is preheated by the steam. At the same time, when the steam flows inside the short pipe 42, it passes through the guide plate 421 to drive the impeller 51 to rotate and then drive the first sprocket 52 to rotate, and then drive the second sprocket 54 to rotate through the transmission of the chain belt 53. At the same time, the chain belt 53 will be restricted by the tensioner 411 to prevent the chain belt 53 and the second sprocket 54 from being unable to transmit due to the large wrap angle. When the second sprocket 54 rotates, it drives the toothed wheel 62 to rotate, and then drives the toothed frame 61 to move. Through the cooperation of the hollow column 63, the spring 64 and the impact block 65, the pipe group 3 is rotated to make the pipe group 3 shake, and the aluminum oxide powder inside it is driven to prevent the aluminum oxide powder from only being able to contact the external materials with the steam during preheating.
[0034] When the alumina powder is preheated by steam, the added sprocket mechanism 5 and the vibration mechanism 6 cooperate to knock the alumina powder inside the pipeline group 3, so that the alumina powder is heated evenly and the preheating effect of the alumina powder is improved. At the same time, the sprocket mechanism 5 is driven by steam, and when the alumina powder is preheated by the steam thermal energy, the kinetic energy of the steam is recovered, saving energy loss, and increasing the green environmental protection performance of the device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An alumina slurry preheating system, comprising: A base (1), a square fixing frame (2), a pipe group (3) and a steam pipe group (4), wherein the square fixing frame (2) is installed at equal intervals on both sides of the top of the base (1), the pipe group (3) is inserted into the inside of the square fixing frame (2), and the steam pipe group (4) is connected to the front of the pipe group (3), characterized in that: the steam pipe group (4) comprises a vertical pipe (41), the top of the vertical pipe (41) is connected to a short pipe (42), the back of the vertical pipe (41) is connected to round pipes (43) at equal intervals, and the round pipes (43) are connected to the pipe group (3), and both ends of the vertical pipe (41) are connected to a sprocket mechanism (5); The sprocket mechanism (5) comprises an impeller (51) and a second sprocket (54), the impeller (51) being rotatably connected to the interior of the short tube (42), the exterior of the impeller (51) being connected to the first sprocket (52), the second sprocket (54) being connected to the exterior of the impeller (51) at equal intervals, a chain belt (53) being connected between the first sprocket (52) and the second sprocket (54), and a tensioning wheel (411) being connected to the exterior of the vertical tube (41) at equal intervals, the tensioning wheel (411) being connected to the chain belt (53), and the exterior of the second sprocket (54) being connected to a vibration mechanism (6); The vibration mechanism (6) comprises a tooth frame (61), the tooth frame (61) is meshingly connected with a tooth wheel (62) inside, and the tooth wheel (62) is connected to a second sprocket (54), one end of the tooth frame (61) close to the pipeline group (3) is fixedly connected with a hollow column (63), the hollow column (63) is slidably connected with an impact block (65), and a spring (64) is connected between the impact block (65) and the hollow column (63).
2. The alumina slurry preheating system according to claim 1, characterized in that: The pipeline group (3) is a double-layered pipe, and the pipeline group (3) comprises a material pipe, and a preheating pipe is provided inside the material pipe, the preheating pipe is connected to the circular pipe (43), and both ends of the pipeline group (3) are connected to a first flange (31).
3. The alumina slurry preheating system according to claim 1, characterized in that: The top of the short tube (42) and the bottom of the vertical tube (41) are both connected to a flange tube (412), and a guide plate (421) is fixedly connected to the interior of the short tube (42).
4. The alumina slurry preheating system according to claim 1, characterized in that: A short shaft (511) is connected through the interior of the impeller (51), the short shaft (511) is connected to the first sprocket (52), and the junction between the short shaft (511) and the short tube (42) is connected via a sealed bearing.
5. The alumina slurry preheating system according to claim 1, characterized in that: The second sprocket (54) is meshedly connected to the chain belt (53), and the back side of the second sprocket (54) is connected to the vertical pipe (41) via a seat bearing.
6. The alumina slurry preheating system according to claim 1, characterized in that: The front surface of the vertical tube (41) is connected to slotted blocks (622) at equal intervals, and the interior of the slotted blocks (622) is slidably connected to a sliding block (621), and the sliding block (621) is connected to the tooth frame (61).
Citation Information
Patent Citations
Aluminum oxide ore pulp preheating device
CN219031777U