Annealing device for straight material softening
By designing an annealing device for straight material softening, using a separable cover body and an installation ring equipped with an electric heating tube, flexible adjustment of the heating softening position of long straight steel is achieved, solving the problem that existing equipment cannot flexibly adjust the heating position, and improving the flexibility and efficiency of annealing treatment.
Patent Information
- Application Number
- CN202421521408.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing long straight steel annealing equipment is not convenient for flexible adjustment of the heating softening position, resulting in the inability to meet the softening requirements of specific positions under different needs.
An annealing device for straight material softening is designed, adopting a separable cover body and mounting ring with an electric heating tube, and the flexible movement of the electric heating tube and the adjustment of the heating position of the electric heating tube is achieved through the first translation assembly and the PLC controller.
It realizes flexible adjustment of the heating softening position of long straight steel, and is suitable for long straight steel of different lengths and needs, improving the flexibility and efficiency of annealing treatment.
Smart Images

Figure CN222684672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of annealing devices, in particular to an annealing device used for softening straight materials. Background Art
[0002] During the softening process of long straight steel, the softness of the steel increases, making it easy to bend and deform, thus facilitating various metal processing such as cutting, curling, bending, etc. Steel softening treatment plays a vital role in metal processing. Commonly used steel softening treatment methods include annealing, homogenization and cold working. Annealing is a metal heat treatment process that refers to slowly heating the metal to a certain temperature, keeping it for a sufficient time, and then cooling it at an appropriate speed.
[0003] At present, the annealing equipment for long straight steel is not convenient to flexibly adjust the heating and softening position when in use, and the softening position of long straight steel for certain specific requirements is different, which has great limitations when in use. Therefore, the utility model proposes an annealing device for softening straight materials that is different from the prior art to solve the above technical problems. Utility Model Content
[0004] In order to improve the above-mentioned problem of inconvenience in flexibly adjusting the heating and softening position, the utility model provides an annealing device for softening straight materials.
[0005] The utility model provides an annealing device for softening straight material, which adopts the following technical scheme:
[0006] An annealing device for softening straight materials comprises a bottom plate, an annealing frame is fixed on the top wall of the bottom plate, a detachable cover is provided on the top wall of the annealing frame, a first mounting frame is installed on the bottom wall of the inner cavity of the annealing frame and the top wall of the inner cavity of the cover, a first strip hole is opened on the side close to each other of two groups of the first mounting frames, a first translation assembly penetrating the first strip hole is installed on the bottom wall of the inner cavity of the two groups of the first mounting frames, mounting rings are installed at the ends of the two groups of the first translation assemblies, and a plurality of groups of electric heating tubes are evenly installed in the inner cavities of the two groups of the mounting rings.
[0007] By adopting the above technical solution, the long straight steel to be softened is placed on the second support frame and the first support frame, and the two groups of first translation components are started to drive the mounting ring and the electric heating tube to move synchronously to the appropriate position outside the long straight steel. The PLC controller is used to start multiple groups of electric heating tubes to heat and soften the long straight steel to achieve annealing treatment, and the heating and softening position of the long straight steel can be flexibly adjusted.
[0008] Optionally, the first translation assembly includes a first forward and reverse motor, which is fixed on one side of the bottom wall of the inner cavity of the first mounting frame, and a first screw body is installed at the output end of the first forward and reverse motor, and a first screw nut is installed on the outside of the first screw body, which passes through the first strip hole and is fixed to the mounting ring.
[0009] By adopting the above technical solution, the two groups of first forward and reverse motors are started to drive the first screw body to rotate, thereby driving the first screw nut to slide horizontally synchronously in the inner cavity of the first strip hole. Under the action of the two groups of first screw nuts, the mounting ring and the electric heating tube can be driven to move synchronously.
[0010] Optionally, a third mounting frame is installed on both the front and rear sides of the bottom wall of the inner cavity of the annealing frame, a second strip hole is opened on the top wall of two groups of the third mounting frames, a second translation assembly is installed in the inner cavity of two groups of the third mounting frames, a first support frame is fixed to the top wall of the two groups of the second translation assembly, and a second support frame is fixed on the other side of the top wall of the two groups of the third mounting frames.
[0011] Optionally, the second translation assembly includes a second forward and reverse motor, which is fixed to one end of the bottom wall of the third mounting frame, and a second screw body is installed at the output end of the second forward and reverse motor, and a second screw nut is installed on the outside of the second screw body, which passes through a second strip hole and is fixed to the bottom wall of the first support frame.
[0012] By adopting the above technical solution, the two sets of second forward and reverse motors are started synchronously to drive the second screw body to rotate, thereby driving the second screw nut to slide horizontally synchronously in the inner cavity of the second strip hole. Under the action of the second screw nut, the first support frame can be driven to move horizontally and the horizontal distance between the first support frame and the second support frame can be adjusted.
[0013] Optionally, a temperature sensor is fixed at the lower end of the outer wall of one side of the annealing frame, and a PLC controller is fixed at the upper end of the outer wall of the annealing frame, and the PLC controller is electrically connected to the temperature sensor and the electric heating tube.
[0014] By adopting the above technical solution, the temperature of the inner cavity of the annealing frame is automatically detected under the action of the temperature sensor, and when the temperature is too high, the PLC controller automatically turns off the electric heating tube to stop heating.
[0015] Optionally, a mounting frame is fixed at the rear side of the top wall of the bottom plate, and multiple groups of second mounting frames are evenly fixed at the top wall of the inner cavity of the mounting frame. Electric winches are installed at the bottom wall of the inner cavity of the multiple groups of second mounting frames, and steel wire ropes that pass through the bottom wall of the second mounting frame and are fixed to the top wall of the cover body are installed at the output ends of the multiple groups of electric winches.
[0016] By adopting the above technical solution, multiple sets of electric-controlled winches are started synchronously to drive the wire rope to retract and reel, which can then drive the cover body to move up and down, making it convenient to move the position of the cover body.
[0017] In summary, the present invention has at least one of the following beneficial effects:
[0018] The two sets of first forward and reverse motors are started to drive the first lead screw body to rotate, thereby driving the first lead screw nut, the mounting ring and the electric heating tube to synchronously move to the appropriate position outside the long straight steel. The PLC controller is used to start multiple sets of electric heating tubes to heat and soften the long straight steel to achieve annealing treatment, and the heating and softening position of the long straight steel can be flexibly adjusted;
[0019] Synchronously starting the two sets of second forward and reverse motors drives the second lead screw body to rotate, thereby driving the second lead screw nut and the first support frame to move horizontally, and then the horizontal distance between the first support frame and the second support frame can be adjusted, which is convenient for long straight steels of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front view cross-sectional structure of the utility model Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0022] Figure 3 This is a schematic diagram of the front view cross-sectional structure of the utility model Figure 2 ;
[0023] Figure 4 It is a right side structural schematic diagram of the utility model.
[0024] In the figure: 1. cover body; 2. PLC controller; 3. temperature sensor; 4. first forward and reverse motor; 5. first lead screw body; 6. first strip hole; 7. first lead screw nut; 8. first mounting frame; 9. first support frame; 10. bottom plate; 11. electric heating tube; 12. annealing frame; 13. mounting ring; 14. electric winch; 15. mounting frame; 16. second mounting frame; 17. wire rope; 18. second forward and reverse motor; 19. second lead screw body; 20. second strip hole; 21. third mounting frame; 22. second lead screw nut; 23. second support frame. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-4 The utility model is described in further detail.
[0026] Please refer to the attached figure in the instruction manual Figure 1 and 2The utility model provides an embodiment: an annealing device for softening straight materials, comprising a bottom plate 10, an annealing frame 12 is fixed on the top wall of the bottom plate 10, the top of the annealing frame 12 is arranged in an opening shape, a detachable cover body 1 is arranged on the top wall of the annealing frame 12, a first mounting frame 8 is installed on the bottom wall of the inner cavity of the annealing frame 12 and the top wall of the inner cavity of the cover body 1, the first mounting frame 8 is arranged in the middle position of the inner cavity of the annealing frame 12, and a first strip hole 6 is opened on the side where two groups of first mounting frames 8 are close to each other.
[0027] Please refer to the attached figure in the instruction manual Figure 1 and 2 The first translation assembly is installed at the bottom wall of the inner cavity of the two groups of first installation frames 8, and the first translation assembly includes a first forward and reverse motor 4, which is fixed on one side of the bottom wall of the inner cavity of the first installation frame 8. The output end of the first forward and reverse motor 4 is installed with a first screw body 5, and the outside of the first screw body 5 is installed with a first screw nut 7 that passes through the first strip hole 6. The ends of the two groups of first screw nuts 7 are installed with mounting rings 13, and the lateral longitudinal section of the mounting ring 13 is set to be U-shaped. The inner cavities of the two groups of mounting rings 13 are evenly installed with multiple groups of electric heating tubes 11.
[0028] The long straight steel to be softened is placed on the second support frame 23 and the first support frame 9, and the two groups of first forward and reverse motors 4 are started to drive the first screw body 5 to rotate, thereby driving the first screw nut 7 to slide horizontally. Under the action of the two groups of first screw nuts 7, the mounting ring 13 and the electric heating tube 11 can be driven to move synchronously to the appropriate position outside the long straight steel. The PLC controller 2 is used to start multiple groups of electric heating tubes 11 to heat and soften the long straight steel to achieve annealing treatment, and the heating and softening position of the long straight steel can be flexibly adjusted.
[0029] Please refer to the attached figure in the instruction manual Figure 1 , 2 And 3, the third mounting frames 21 are installed on the front and rear sides of the bottom wall of the inner cavity of the annealing frame 12, and the third mounting frames 21 are arranged on the front and rear sides of the first mounting frame 8. The top walls of the two groups of third mounting frames 21 are provided with second strip holes 20, and the inner cavities of the two groups of third mounting frames 21 are installed with second translation assemblies, and the second translation assembly includes a second forward and reverse motor 18, and the second forward and reverse motor 18 is fixed at one end of the bottom wall of the third mounting frame 21.
[0030] Please refer to the attached figure in the instruction manual Figure 1 , 2and 3. A second lead screw body 19 is installed at the output end of the second forward and reverse motor 18, and a second lead screw nut 22 penetrating the second strip hole 20 is installed outside the second lead screw body 19. A first support frame 9 is fixed to the top wall of two groups of second lead screw nuts 22, and a second support frame 23 is fixed to the other side of the top wall of two groups of third mounting frames 21. The second support frame 23 is arranged on a side close to the second forward and reverse motor 18, and the lateral longitudinal sections of the second support frame 23 and the first support frame 9 are both arranged to be U-shaped.
[0031] The two sets of second forward and reverse motors 18 are started synchronously to drive the second screw body 19 to rotate, thereby driving the second screw nut 22 to slide horizontally synchronously. Under the action of the second screw nut 22, the first support frame 9 can be driven to move horizontally, and then the horizontal distance between the first support frame 9 and the second support frame 23 can be adjusted, which is convenient for long straight steels of different lengths.
[0032] Please refer to the attached figure in the instruction manual Figure 1 , 2 A temperature sensor 3 is fixed at the lower end of the outer wall of one side of the annealing frame 12, and a PLC controller 2 is fixed at the upper end of the outer wall of the annealing frame 12. The PLC controller 2 is electrically connected to the temperature sensor 3 and the electric heating tube 11. Under the action of the temperature sensor 3, the temperature of the inner cavity of the annealing frame 12 is automatically detected. When the temperature is too high, the PLC controller 2 automatically turns off the electric heating tube 11 to stop heating.
[0033] Please refer to the attached figure in the instruction manual Figure 1 , 3 4, a mounting frame 15 is fixed at the rear side of the top wall of the bottom plate 10, and the lateral longitudinal section of the mounting frame 15 is set to be L-shaped. Multiple sets of second mounting frames 16 are evenly fixed at the inner cavity top wall of the mounting frame 15, and the inner cavity bottom wall positions of the multiple sets of second mounting frames 16 are all installed with electric-controlled winches 14, and the output ends of the multiple sets of electric-controlled winches 14 are installed with steel wire ropes 17 that penetrate the bottom wall of the second mounting frame 16 and are fixed to the top wall position of the cover body 1. Synchronously starting multiple sets of electric-controlled winches 14 drives the steel wire ropes 17 to retract and reel, and then can drive the cover body 1 to move up and down, which is convenient for moving the position of the cover body 1.
[0034] Working principle: When using the annealing device for softening straight materials, first place the bottom plate 10 in an appropriate position, place the long straight steel to be softened on the second support frame 23 and the first support frame 9, start the two groups of first forward and reverse motors 4 to drive the first screw body 5 to rotate, thereby driving the first screw nut 7 to slide synchronously horizontally in the inner cavity of the first strip hole 6, and under the action of the two groups of first screw nuts 7, the mounting ring 13 and the electric heating tube 11 can be driven to move synchronously to the appropriate position outside the long straight steel. Through the PLC controller 2, multiple groups of electric heating tubes 11 are started to energize to heat and soften the long straight steel to achieve annealing treatment. The heating and softening position of the long straight steel can be flexibly adjusted, and the temperature of the inner cavity of the annealing frame 12 can be automatically detected under the action of the temperature sensor 3.
[0035] When the temperature is too high, the PLC controller 2 automatically turns off the electric heating tube 11 to stop heating. When long straight steels of different lengths need to be placed, the two sets of second forward and reverse motors 18 are started synchronously to drive the second screw body 19 to rotate, thereby driving the second screw nut 22 to synchronously slide horizontally in the inner cavity of the second strip hole 20. Under the action of the second screw nut 22, the first support frame 9 can be driven to move horizontally, and then the horizontal distance between the first support frame 9 and the second support frame 23 can be adjusted, which is convenient for long straight steels of different lengths. When taking and placing long straight steels, multiple sets of electric winches 14 are started synchronously to drive the wire rope 17 to retract and wind, thereby driving the cover body 1 to move up and down, which is convenient for moving the position of the cover body 1.
[0036] The standard parts used in the present utility model document can all be purchased from the market. The various components in the present utility model document can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0037] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An annealing device for softening straight material, comprising a bottom plate (10), characterized in that: An annealing frame (12) is fixed on the top wall of the bottom plate (10), and a detachable cover body (1) is provided on the top wall of the annealing frame (12). A first mounting frame (8) is installed on the bottom wall of the inner cavity of the annealing frame (12) and the top wall of the inner cavity of the cover body (1). A first strip hole (6) is provided on the sides of the two groups of the first mounting frames (8) close to each other. A first translation assembly penetrating the first strip hole (6) is installed on the bottom wall of the inner cavity of the two groups of the first mounting frames (8). A mounting ring (13) is installed at the end of the two groups of the first translation assembly. Multiple groups of electric heating tubes (11) are evenly installed in the inner cavities of the two groups of the mounting rings (13).
2. The annealing device for softening straight material according to claim 1, characterized in that: The first translation assembly comprises a first forward and reverse motor (4), the first forward and reverse motor (4) being fixed on one side of the bottom wall of the inner cavity of the first mounting frame (8), a first lead screw body (5) being installed at the output end of the first forward and reverse motor (4), and a first lead screw nut (7) penetrating the first strip hole (6) and fixed to the mounting ring (13) being installed on the outside of the first lead screw body (5).
3. The annealing device for softening straight material according to claim 1, characterized in that: A third installation frame (21) is installed on both the front and rear sides of the bottom wall of the inner cavity of the annealing frame (12); a second strip-shaped hole (20) is opened on the top wall of the two groups of the third installation frames (21); a second translation assembly is installed in the inner cavity of the two groups of the third installation frames (21); a first support frame (9) is fixed on the top wall of the two groups of the second translation assembly; and a second support frame (23) is fixed on the other side of the top wall of the two groups of the third installation frames (21).
4. The annealing device for softening straight material according to claim 3, characterized in that: The second translation assembly comprises a second forward and reverse motor (18), the second forward and reverse motor (18) is fixed to one end of the bottom wall of the third installation frame (21), a second lead screw body (19) is installed at the output end of the second forward and reverse motor (18), and a second lead screw nut (22) is installed outside the second lead screw body (19) and passes through the second strip hole (20) and is fixed to the bottom wall of the first support frame (9).
5. The annealing device for softening straight material according to claim 1, characterized in that: A temperature sensor (3) is fixed at the lower end of the outer wall of one side of the annealing frame (12), and a PLC controller (2) is fixed at the upper end of the outer wall of the annealing frame (12). The PLC controller (2) is electrically connected to the temperature sensor (3) and the electric heating tube (11).
6. The annealing device for softening straight material according to claim 1, characterized in that: A mounting frame (15) is fixed at the rear side of the top wall of the bottom plate (10); a plurality of second mounting frames (16) are evenly fixed at the top wall of the inner cavity of the mounting frame (15); an electric-controlled hoist (14) is installed at the bottom wall of the inner cavity of the plurality of second mounting frames (16); and a steel wire rope (17) penetrating the bottom wall of the second mounting frame (16) and fixed to the top wall of the cover body (1) is installed at the output end of the plurality of electric-controlled hoists (14).