High-strength and high-toughness spring steel heat treatment device

By designing an adjustable mounting rod and sliding groove system, combined with a motor-driven rotating plate, the problem that traditional heat treatment devices cannot adjust the number of springs and heating requirements as needed is solved, and an efficient and flexible heat treatment process is achieved.

CN222684699UActive Publication Date: 2025-03-28江苏超星弹簧科技有限公司
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Patent Information

Application Number
CN202421338669.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Traditional heat treatment devices cannot adjust the number of springs and heating requirements as needed, which will affect work efficiency and user experience.

Method used

A high-strength toughness spring steel heat treatment device is designed, including an adjustable mounting rod and sliding groove system, allowing the distance between the mounting frame and the heating assembly to be adjusted as needed, and the mounting frame is conveniently picked up and placed by a motor-driven rotating plate.

Benefits of technology

It realizes a heat treatment device with strong adaptability and flexible adjustment, improves work efficiency and user experience, and facilitates spring pick-up and heat treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-strength toughness spring steel heat treatment device which comprises a protective shell, a rotating seat is arranged at the bottom in the protective shell, a rotating head is rotationally connected to the rotating seat, a rotating plate is coaxially connected to the upper end of the rotating head, the lower end of the rotating head is coaxially connected with a driving rod of a motor below the protective shell, and a fixing column is arranged in the middle of the top of the rotating plate. Heating assemblies are evenly arranged on the fixing column from top to bottom, a plurality of sliding grooves A are evenly formed in the top of the rotating plate in the circumferential direction, the sliding grooves A are in the radial direction of the rotating plate, a mounting rod in the vertical direction is slidably connected to each sliding groove A, and the lower ends of the mounting rods are slidably connected with the sliding grooves A; insertion holes are evenly formed in the face, facing the heating assembly, of the installation rod from top to bottom, installation frames used for containing springs can be assembled and disassembled in the insertion holes, a locking assembly is arranged on the lower portion of the installation rod, an opening is formed in the front face of the protection shell, and a sealing door is hinged to the opening. The device has the advantages of being good in adaptability, flexible in adjustment and convenient in spring taking and placing.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring processing, in particular to a heat treatment device for high-strength and toughness spring steel. Background Art

[0002] Heat treatment refers to a metal heat processing process in which the material is heated, kept warm and cooled in the solid state to obtain the expected structure and performance. In order for spring steel to obtain the elasticity required for manufacturing springs and elastic elements, spring steel needs to be heat treated, generally through related heat treatment equipment.

[0003] The number of fixed components used to place springs on traditional heat treatment devices is fixed, and the distance between the fixed components and the heating components is fixed. It cannot be adjusted according to the number of springs to be processed and the heating needs of the springs, which affects the user experience of the staff and reduces the heat treatment efficiency. Utility Model Content

[0004] The utility model aims to provide a high-strength and toughness spring steel heat treatment device, which has the advantages of good adaptability, flexible adjustment and convenient spring placement.

[0005] The technical solution of the utility model is as follows:

[0006] A high-strength and toughness spring steel heat treatment device comprises a protective shell, a rotating seat is provided at the bottom inside the protective shell, a rotating head is rotatably connected to the rotating seat, a circular rotating plate is coaxially connected to the upper end of the rotating head, the lower end of the rotating head is coaxially connected to the driving rod of the motor under the protective shell, a fixing column is provided in the middle of the top of the rotating plate, a heating component is evenly arranged on the fixing column from top to bottom, a plurality of sliding grooves A are evenly arranged along the circumference of the top of the rotating plate, the length direction of the sliding groove A is along the radial direction of the rotating plate, each of the sliding grooves A is slidably connected with a mounting rod along the vertical direction, the lower end of the mounting rod is slidably connected with the sliding groove A, the side of the mounting rod facing the heating component is evenly provided with sockets from top to bottom, a mounting frame for placing a spring can be detachably installed on the socket, a locking component is provided at the lower part of the mounting rod, the locking component is used to fix the position of the lower end of the mounting rod on the sliding groove A, an opening is provided on the front of the protective shell, and a sealing door is hinged on the opening.

[0007] Preferably, the mounting frame includes an insert plate, a support plate and a limit rod, the shape of the insert plate is equivalent to that of the socket, the shape of the support plate is L-shaped, the upper end of the insert plate is connected to the upper end of the support plate, and a limit rod is vertically provided on the top of the lower end of the support plate. The socket is inclined downward from a side close to the heating component to a side away from the heating component. When the insert plate is inserted into the socket, the top of the lower end of the support plate is on a horizontal plane, the top of the lower end of the support plate is supported on the bottom end of the spring, and the spring is sleeved on the limit rod.

[0008] Preferably, the locking assembly includes a transverse plate and a latch, the rotating plate is provided with a transverse plate on both sides of the sliding groove A, the transverse plate is evenly provided with through holes A along the length direction, and the lower part of the mounting rod is provided with a through hole B corresponding to the through hole A, and the position of the lower end of the mounting rod on the sliding groove A is fixed by inserting the latch into the overlapping through holes A and through holes B.

[0009] Preferably, the heating assembly comprises a connecting block, a connecting rod and a heating tube, the fixed column is evenly covered from top to bottom with a plurality of annular compositions consisting of connecting blocks and heating tubes alternately connected, and a connecting rod is connected between the connecting block and the fixed column.

[0010] Preferably, support seats are evenly arranged along the circumference of the bottom of the interior of the protective shell below the outer edge of the rotating plate, and support wheels are rotatably connected to the support seats, and the support wheels are in rolling contact with the bottom of the rotating plate.

[0011] Preferably, the top end of the fixing column is coaxially connected with a top plate, the bottom of the top plate is provided with a sliding groove B corresponding to the sliding groove A up and down, and the upper end of the mounting rod is slidably connected to the sliding groove B.

[0012] Preferably, a sliding block is provided at each of the upper and lower ends of the mounting rod, and the sliding block slides along the sliding groove A or along the sliding groove B.

[0013] Preferably, an annular groove is provided at the top of the interior of the protective shell, the central axis of the annular groove coincides with the central axis of the top plate, and hanging blocks are evenly provided along the circumference of the outer edge of the top of the top plate, and the hanging blocks are slidably connected to the annular groove.

[0014] Preferably, support columns are evenly arranged along the outer edge of the bottom of the protective shell.

[0015] The utility model has the following beneficial technical effects:

[0016] 1. According to the number of springs to be processed, a suitable number of mounting brackets can be installed on the mounting rod. According to the heating needs of the springs, the distance between the mounting bracket and the heating component can be changed by adjusting the position of the lower end of the mounting rod in the sliding groove A. It has good adaptability and flexible adjustment.

[0017] 2. The motor drives the rotating plate to rotate through the rotating head, so that the mounting rods on the rotating plate can be rotated to the opening of the protective shell in turn, which is convenient for the staff to take and place the springs from the mounting frames of each mounting rod, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The technical solution of the utility model will be further described below in conjunction with the accompanying drawings.

[0019] Attached Figure 1 It is the front view of the utility model.

[0020] Attached Figure 2 It is a cross-sectional view from the main perspective of the utility model.

[0021] Attached Figure 3 for Figure 2 A magnified view of part A.

[0022] Attached Figure 4 for Figure 2 Enlarged view of part B.

[0023] Attached Figure 5 It is a cross-sectional view from a top view of the present invention.

[0024] Attached Figure 6 It is a top view of the bottom inside the protective shell of the utility model.

[0025] In the figure: 1-protective shell, 2-rotating seat, 3-rotating head, 4-rotating plate, 5-fixed column, 6-heating component, 7-sliding groove A, 8-mounting rod, 9-jack, 10-mounting frame, 11-locking component, 12-opening, 13-sealed door, 14-insertion plate, 15-support plate, 16-limiting rod, 17-cross plate, 18-latch pin, 19-through hole A, 20-through hole B, 21-connecting block, 22-connecting rod, 23-heating tube, 24-support seat, 25-support wheel, 26-top plate, 27-sliding groove B, 28-sliding block, 29-annular slide, 30-hanging block, 31-support column. DETAILED DESCRIPTION

[0026] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0027] Example:

[0028] like Figures 1 to 6As shown, this embodiment provides a high-strength and toughness spring steel heat treatment device, including a protective shell 1, a rotating seat 2 is provided at the bottom of the protective shell 1, a rotating head 3 is rotatably connected to the rotating seat 2, a circular rotating plate 4 is coaxially connected to the upper end of the rotating head 3, and the lower end of the rotating head 3 is coaxially connected to the driving rod of the motor below the protective shell 1, a fixed column 5 is provided in the middle of the top of the rotating plate 4, and a heating component 6 is evenly arranged on the fixed column 5 from top to bottom, and a plurality of sliding grooves A7 are evenly arranged along the circumference of the top of the rotating plate 4, and the length of the sliding groove A7 is square. In the radial direction of the rotating plate 4, each sliding groove A7 is slidably connected with a mounting rod 8 along the vertical direction, and the lower end of the mounting rod 8 is slidably connected to the sliding groove A7. The side of the mounting rod 8 facing the heating component 6 is evenly provided with sockets 9 from top to bottom, and a mounting frame 10 for placing a spring can be installed and removed from the sockets 9. A locking assembly 11 is provided at the lower part of the mounting rod 8, and the locking assembly 11 is used to fix the position of the lower end of the mounting rod 8 on the sliding groove A7. An opening 12 is provided on the front of the protective shell 1, and a sealing door 13 is hinged on the opening 12.

[0029] According to the number of springs to be processed, a suitable number of mounting brackets 10 can be installed on the mounting rod 8. According to the heating requirements of the springs, the distance between the mounting bracket 10 and the heating assembly 6 can be changed by adjusting the position of the lower end of the mounting rod 8 in the sliding groove A7. The adaptability is good and the adjustment is flexible. The motor drives the rotating plate 4 to rotate through the rotating head 3, so that the mounting rods 8 on the rotating plate 4 can be rotated to the opening 12 of the protective shell 1 in turn, which is convenient for the staff to take and put the springs from the mounting brackets 10 of each mounting rod 8, thereby improving the work efficiency.

[0030] Furthermore, the mounting frame 10 includes an insert plate 14, a support plate 15 and a limit rod 16. The shape of the insert plate 14 is equivalent to that of the socket 9. The shape of the support plate 15 is L-shaped. The upper end of the insert plate 14 is connected to the upper end of the support plate 15. A limit rod 16 is vertically provided on the top of the lower end of the support plate 15. The socket 9 is inclined downward from the side close to the heating component 6 to the side away from the heating component 6. When the insert plate 14 is inserted into the socket 9, the top of the lower end of the support plate 15 is on a horizontal plane, and the top of the lower end of the support plate 15 is supported on the bottom end of the spring, and the spring is sleeved on the limit rod 16.

[0031] When the spring is heat treated, compared with the general vertical hanging spring fixing method, the fixing method of holding the lower end of the support plate 15 horizontally and limiting the limit rod 16 in the middle has a smaller deformation of the spring, improves the uniformity of the whole spring, and makes the spring easy to take and put. The outer end of the socket 9 is high and the inner end is low, and the insertion plate 14 can be stably retained in the socket 9 under the action of gravity, reducing the probability of the mounting frame 10 accidentally falling off from the socket 9.

[0032] Furthermore, the locking assembly 11 includes a transverse plate 17 and a latch 18. The rotating plate 4 is provided with a transverse plate 17 on both sides of the sliding groove A7. The transverse plate 17 is evenly provided with through holes A19 along the length direction. The lower part of the mounting rod 8 is provided with a through hole B20 corresponding to the through hole A19. The position of the lower end of the mounting rod 8 on the sliding groove A7 is fixed by inserting the latch 18 into the overlapping through holes A19 and B20.

[0033] When the installation rod 8 needs to be moved, the latch 18 is pulled out, the installation rod 8 is moved to a predetermined position, and then the latch 18 is inserted into the overlapping through hole A19 and through hole B20 to fix the position of the installation rod 8.

[0034] Furthermore, the heating assembly 6 includes a connecting block 21, a connecting rod 22 and a heating tube 23. The fixed column 5 is evenly covered from top to bottom with a plurality of annular compositions consisting of connecting blocks 21 and heating tubes 23 alternately connected. A connecting rod 22 is connected between the connecting block 21 and the fixed column 5.

[0035] Heat is evenly distributed in the circumferential direction through the heating tubes 23 so that the springs on the mounting frame 10 around the fixed column 5 are evenly heated. The connecting block 21 is connected to the fixed column 5 through the connecting rod 22, thereby fixing the height of the heating tubes 23 connected to the connecting block 21.

[0036] Furthermore, support seats 24 are evenly arranged along the circumference of the bottom of the interior of the protective shell 1 below the outer edge of the rotating plate 4 , and support wheels 25 are rotatably connected to the support seats 24 , and the support wheels 25 are in rolling contact with the bottom of the rotating plate 4 .

[0037] The support seat 24 and the support wheel 25 are used to share the pressure on the rotating plate 4, reducing the probability of the rotating plate 4 being deformed by pressure. The support wheel 25 rolls against the bottom of the rotating plate 4 to reduce the friction between the rotating plate 4 and the support wheel 25, so that the rotating plate 4 driven by the motor can rotate more smoothly.

[0038] Furthermore, a top plate 26 is coaxially connected to the top of the fixing column 5 , a sliding groove B27 corresponding to the sliding groove A7 is provided at the bottom of the top plate 26 , and the upper end of the mounting rod 8 is slidably connected to the sliding groove B27 .

[0039] The sliding groove A7 and the sliding groove B27 are used together to guide the upper and lower ends of the mounting rod 8, thereby preventing the mounting rod 8 from being offset and affecting the normal placement of the mounting frame 10 and the spring.

[0040] Further, the upper and lower ends of the mounting rod 8 are respectively provided with a slider 28, and the slider 28 slides along the sliding groove A7 or along the sliding groove B27. The upper and lower ends of the mounting rod 8 are respectively slidably connected with the sliding groove A7 or the sliding groove B27 through the slider 28.

[0041] Furthermore, an annular groove 29 is provided at the top of the interior of the protective shell 1, the central axis of the annular groove 29 coincides with the central axis of the top plate 26, and hanging blocks 30 are evenly provided along the circumference of the outer edge of the top of the top plate 26, and the hanging blocks 30 are slidably connected to the annular groove 29.

[0042] The annular slide groove 29 and the hanging block 30 are used in combination to guide the rotation of the top plate 26 , thereby improving the stability of the top plate 26 when it is driven by the fixed column 5 to rotate.

[0043] Furthermore, support columns 31 are evenly arranged along the outer edge of the bottom of the protective shell 1 .

[0044] The working principle and use process of this utility model:

[0045] The staff turns the sealing door 13 open, starts the motor, and the motor drives the rotating plate 4 to rotate through the rotating head 3, so that each installation rod 8 stops at the opening 12 one by one. The staff operates the installation rod 8 stopped at the opening 12, first removes the latch 18, pulls the installation rod 8 to the opening 12, installs a suitable number of mounting frames 10 on the installation rod 8, and then puts springs on the mounting frames 10, then pushes the installation rod 8 inward to a suitable position, and finally inserts the latch 18 back to fix the position of the installation rod 8 on the sliding groove A7. After completing the operation of all the installation rods 8, the sealing door 13 is closed, and the heating tube 23 is started to heat treat the spring. After completing the heat treatment of the spring, the sealing door 13 is opened, and each installation rod 8 stops at the opening 12 one by one. The staff operates the installation rod 8 stopped at the opening 12, removes the latch 18 and pulls the installation rod 8 to a position close to the opening 12, removes the spring from the mounting frame 10 of the installation rod 8, and closes the sealing door 13 after removing all the springs.

[0046] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.

Claims

1. A high-strength and high-toughness spring steel heat treatment device, characterized in that: It includes a protective shell, a rotating seat is provided at the bottom of the interior of the protective shell, a rotating head is rotatably connected to the rotating seat, a circular rotating plate is coaxially connected to the upper end of the rotating head, the lower end of the rotating head is coaxially connected to the driving rod of the motor under the protective shell, a fixed column is provided in the middle of the top of the rotating plate, and a heating component is evenly arranged on the fixed column from top to bottom, a plurality of sliding grooves A are evenly arranged along the circumference of the top of the rotating plate, the length direction of the sliding groove A is along the radial direction of the rotating plate, each of the sliding grooves A is slidably connected with a mounting rod along the vertical direction, the lower end of the mounting rod is slidably connected to the sliding groove A, and the side of the mounting rod facing the heating component is evenly provided with sockets from top to bottom, and a mounting frame for placing a spring can be installed and removed on the socket, a locking component is provided at the lower part of the mounting rod, and the locking component is used to fix the position of the lower end of the mounting rod on the sliding groove A, and an opening is provided on the front of the protective shell, and a sealing door is hinged on the opening.

2. A high-strength and toughness spring steel heat treatment device according to claim 1, characterized in that: The mounting frame includes an insert plate, a support plate and a limit rod. The shape of the insert plate is equivalent to that of the socket, and the shape of the support plate is L-shaped. The upper end of the insert plate is connected to the upper end of the support plate, and a limit rod is vertically provided on the top of the lower end of the support plate. The socket is inclined downward from a side close to the heating component to a side away from the heating component. When the insert plate is inserted into the socket, the top of the lower end of the support plate is on a horizontal plane, and the top of the lower end of the support plate is supported on the bottom end of the spring, and the spring is sleeved on the limit rod.

3. A high-strength and toughness spring steel heat treatment device according to claim 1, characterized in that: The locking assembly includes a transverse plate and a latch. The rotating plate is provided with a transverse plate on both sides of the sliding groove A. The transverse plate is evenly provided with through holes A along the length direction. The lower part of the mounting rod is provided with a through hole B corresponding to the through hole A. The position of the lower end of the mounting rod on the sliding groove A is fixed by inserting the latch into the overlapping through holes A and through holes B.

4. The high-strength and toughness spring steel heat treatment device according to claim 1 is characterized in that: The heating assembly comprises a connecting block, a connecting rod and a heating tube. The fixed column is evenly covered from top to bottom with a plurality of annular compositions consisting of connecting blocks and heating tubes connected alternately. A connecting rod is connected between the connecting block and the fixed column.

5. The high-strength and toughness spring steel heat treatment device according to claim 1, characterized in that: The bottom of the interior of the protective shell is evenly provided with support seats along the circumference below the outer edge of the rotating plate, and the support seats are rotatably connected with support wheels, and the support wheels are in rolling contact with the bottom of the rotating plate.

6. The high-strength and toughness spring steel heat treatment device according to claim 1, characterized in that: The top end of the fixing column is coaxially connected with a top plate, the bottom of the top plate is provided with a sliding groove B corresponding to the sliding groove A up and down, and the upper end of the mounting rod is slidably connected with the sliding groove B.

7. A high-strength and toughness spring steel heat treatment device according to claim 6, characterized in that: The upper and lower ends of the mounting rod are respectively provided with a sliding block, and the sliding block slides along the sliding groove A or along the sliding groove B.

8. The high-strength and toughness spring steel heat treatment device according to claim 6, characterized in that: An annular slide groove is provided at the top of the protective shell, the central axis of the annular slide groove coincides with the central axis of the top plate, and hanging blocks are evenly provided along the circumference of the outer edge of the top of the top plate, and the hanging blocks are slidably connected to the annular slide groove.

9. The high-strength and toughness spring steel heat treatment device according to claim 1, characterized in that: Support columns are evenly arranged along the outer edge of the bottom of the protective shell.