Anti-blocking slurry pump
By designing structures such as vortex shells, turbines, crushing shafts and cleaning frames in the mud pump, the problems of clogging and poor feed stability during use are solved, and more efficient circulation and anti-blocking effects are achieved.
Patent Information
- Application Number
- CN202421558942.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing mud pumps are prone to clogging during use, and the feeding stability is poor, making it difficult to effectively prevent fine weeds and other substances from entering the pump.
A mud pump with anti-blocking is designed, adopting a vortex shell structure, with a turbine and a crushing shaft inside the vortex shell. Multiple groups of crushing blades are installed on the crushing shaft. The feed end of the feed pipe is equipped with a feed cover and a cleaning rack, and a protective cover and a circulation groove are used to intercept large particles of debris.
Through the design of the crushing shaft and crushing blade, weeds and other substances entering the pump can be effectively crushed, reducing the risk of blockage; the combination of the feed cover and cleaning rack can initially screen and clean impurities, improving feed stability and circulation effect.
Smart Images

Figure CN222686882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud pumps, and more specifically, to an anti-clogging mud pump. Background Art
[0002] Mud pumps are mainly used to transport non-clean water media. During the process of extracting mud, the mud pumps may contain branches, weeds and other debris in the field. These debris are easy to adhere to the impeller of the mud pump, causing the impeller to get stuck and the mud pump to get blocked.
[0003] In order to prevent clogging, some mud pumps will set a protective mesh structure at the feed pipe of the mud pump to prevent weeds and other debris from entering the mud pump and causing clogging. However, some broken grass leaves will still enter the mud pump, and the anti-clogging effect is poor.
[0004] And the protective mesh cover structure is adopted, so that the debris is easily attached to the surface of the mud pump under the adsorption effect of the mud pump, which is easy to affect the feeding efficiency of the mud pump over time. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a mud pump with anti-clogging function to solve the technical problems mentioned in the background technology that the mud pump in the prior art is easy to be blocked during use and has poor feeding stability.
[0007] (II) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A mud pump with anti-clogging function comprises a volute, a turbine is rotatably mounted inside the volute via a bearing, a motor is arranged on the outside of the volute for transmission connection with the turbine, a feed pipe is arranged on the end of the volute away from the motor, and a discharge pipe is arranged in cooperation with the turbine, a crushing shaft is arranged on the turbine extending to the feed pipe, a plurality of groups of crushing blades are evenly arranged on the crushing shaft, a feed cover is arranged on the feed end of the feed pipe, feed slots are evenly opened on the feed cover, the tail of the crushing shaft extends to the outside of the feed cover, and a cleaning frame is arranged, a cleaning scraper is arranged on the cleaning frame on the outer wall of the feed cover in cooperation with the feed cover, a protective cover is sleeved on the outer side of the cleaning frame, a circulation slot is opened on the protective cover, and a protective pillar is arranged on the protective cover in cooperation with the circulation slot.
[0010] The utility model is further configured such that a mounting shaft is provided on the cleaning frame, the cleaning scraper is rotatably mounted on the mounting shaft, and a torsion spring is provided between the cleaning scraper and the mounting shaft, and the cleaning scraper can be rotatably and automatically resettable on the cleaning frame through the cooperation of the mounting shaft and the torsion spring.
[0011] The utility model is further configured that the crushing shaft is rotatably mounted on the feed cover through a bearing, and a fastening bolt is arranged between the cleaning frame and the crushing shaft to realize the detachable installation of the cleaning frame.
[0012] The utility model is further configured such that a limiting connection groove is provided on the crushing shaft, and a limiting connection block is provided at the bottom end of the cleaning frame to cooperate with the limiting connection groove, and the limiting connection groove and the limiting connection block are engaged with each other to realize the limited installation of the cleaning frame on the crushing shaft.
[0013] The utility model is further configured such that a hidden groove is provided on the cleaning rack, the fastening bolt is located inside the hidden groove, and a sealing plug is provided in the hidden groove, so that the fastening bolt can be installed in a hidden state, thereby improving the installation stability of the cleaning rack.
[0014] The utility model is further configured such that a mounting edge is provided on the feed pipe, a connecting edge is provided on the protective cover in cooperation therewith, and a locking bolt is provided between the mounting edge and the connecting edge to realize the detachable installation of the protective cover.
[0015] The utility model is further configured that a connecting flange is arranged on the feed pipe, and connecting bolts are arranged between the connecting flange and the volute, so as to realize the detachable installation of the feed pipe.
[0016] The utility model is further configured such that a bottom bracket is provided at the bottom end of the protective cover to improve the feeding support stability of the feeding pipe.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a mud pump with anti-clogging function, which has the following features:
[0019] Beneficial effects:
[0020] 1. The utility model includes a volute, a turbine is rotatably mounted inside the volute through a bearing, a motor is provided on the outside of the volute for transmission connection with the turbine, a feed pipe is provided at one end of the volute away from the motor, and a discharge pipe is provided in cooperation with the turbine, a crushing shaft is provided extending from the turbine to the feed pipe, and a plurality of groups of crushing blades are evenly arranged on the crushing shaft, so that during the operation of the mud pump, the motor drives the turbine to rotate, the turbine drives the crushing shaft to rotate, and the crushing shaft drives the crushing blades to rotate, so that weeds and other materials that are easily entangled in the mud before entering the volute are crushed, thereby reducing blockage inside the volute and ensuring the circulation effect of the mud pump.
[0021] 2. The utility model is provided with a feed cover at the feed end of the feed pipe, and feed slots are evenly opened on the feed cover. In this way, the mud entering the feed pipe can be preliminarily screened through the cooperation of the feed cover and the feed slots to prevent large particles or long materials from entering the feed pipe, thereby improving the circulation effect of the mud in the feed pipe and reducing the operating pressure of the crushing blade.
[0022] 3. The utility model extends the tail of the crushing shaft to the outside of the feed cover and is provided with a cleaning frame. The cleaning frame is provided with a cleaning scraper in cooperation with the outer wall of the feed cover. When the crushing shaft rotates, the cleaning frame is driven to rotate. The rotation of the cleaning frame can drive the rotation of the cleaning scraper, thereby scraping and cleaning the impurities intercepted on the outside of the feed cover, thereby ensuring the smooth feeding of the feed trough at the feed cover position.
[0023] 4. The utility model provides a protective cover on the outer side of the cleaning frame, and a flow groove is opened on the protective cover. The protective cover is matched with the flow groove and provided with protective pillars. During the feeding process of mud, the mud will first enter the protective cover through the flow groove. The flow groove has a large diameter and is mainly used to intercept large debris such as branches in the mud. At the same time, the setting of the protective cover can realize the rotation protection of the cleaning frame, and avoid the direct collision of the cleaning frame with the accumulated impurities with large resistance during the rotation process, thereby ensuring the smooth rotation of the cleaning frame. The setting of the protective pillar can prevent flexible debris such as straw from adhering to the surface of the protective cover and causing blockage of the flow groove, thereby ensuring the flow gap of the mud in the flow groove and improving the anti-blocking performance of the mud pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 The overall structure of a mud pump with anti-clogging function in the utility model is shown in FIG. Figure 1 ;
[0025] Figure 2 It is a schematic diagram of the overall structure decomposition of the utility model;
[0026] Figure 3 It is a cross-sectional schematic diagram of the overall internal structure of the utility model;
[0027] Figure 4 It is a schematic diagram of a partial cross-sectional exploded view of the connection structure between the cleaning frame and the crushing shaft in the utility model;
[0028] Figure 5 It is a cross-sectional schematic diagram of the connection structure between the cleaning frame and the cleaning plate in the utility model.
[0029] In the figure: 1. volute; 2. turbine; 3. motor; 4. feed pipe; 5. discharge pipe; 6. crushing shaft; 7. crushing blade; 8. feed cover; 9. feed channel; 10. cleaning frame; 11. cleaning scraper; 12. protective cover; 13. circulation channel; 14. protective pillar; 15. mounting shaft; 16. torsion spring; 17. fastening bolt; 18. limit connecting groove; 19. limit connecting block; 20. hidden groove; 21. sealing plug; 22. mounting edge; 23. connecting edge; 24. locking bolt; 25. connecting flange; 26. connecting bolt; 27. bottom bracket. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0032] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0033] See also Figure 1-5 , a mud pump with anti-clogging, including a volute 1, a turbine 2 is rotatably installed inside the volute 1 through a bearing, a motor 3 is arranged on the outside of the volute 1 for transmission connection with the turbine 2, a feed pipe 4 is arranged at one end of the volute 1 away from the motor 3, and a discharge pipe 5 is arranged in cooperation with the turbine 2, a crushing shaft 6 is arranged on the turbine 2 extending to the feed pipe 4, and a plurality of groups of crushing blades 7 are evenly arranged on the crushing shaft 6, so that during the operation of the mud pump, the motor 3 will drive the turbine 2 to rotate, the turbine 2 will drive the crushing shaft 6 to rotate, and the crushing shaft 6 will drive the crushing blades 7 to rotate, so that the weeds and other materials that are easy to be entangled in the mud before entering the volute 1 are crushed, the blockage inside the volute 1 is reduced, and the circulation effect of the mud pump is ensured;
[0034] More specifically, the utility model is provided with a feed cover 8 at the feed end of the feed pipe 4, and feed grooves 9 are evenly opened on the feed cover 8, so that the mud entering the feed pipe 4 can be preliminarily screened through the cooperation of the feed cover 8 and the feed grooves 9 to prevent large particles or long-length materials from entering the feed pipe 4, thereby improving the circulation effect of the mud in the feed pipe 4 and reducing the operating pressure of the crushing blade 7.
[0035] Furthermore, the utility model extends the tail of the crushing shaft 6 to the outside of the feed cover 8, and is provided with a cleaning frame 10. The cleaning frame 10 is provided with a cleaning scraper 11 in cooperation with the outer wall of the feed cover 8. When the crushing shaft 6 rotates, the cleaning frame 10 is driven to rotate. The rotation of the cleaning frame 10 can drive the rotation of the cleaning scraper 11, thereby scraping and cleaning the impurities intercepted on the outside of the feed cover 8, thereby ensuring the smooth feeding of the feed trough at the position of the feed cover 8.
[0036] The utility model is provided with a protective cover 12 on the outer side of the cleaning frame 10, and a circulation groove 13 is opened on the protective cover 12. The protective cover 12 is provided with a protective pillar 14 in conjunction with the circulation groove 13. During the feeding process of mud, the mud will first enter the protective cover 12 through the circulation groove 13. The circulation groove 13 has a large diameter and is mainly used to intercept large debris such as branches in the mud. At the same time, the setting of the protective cover 12 can realize the rotation protection of the cleaning frame 10, avoid the cleaning frame 10 directly colliding with the accumulated impurities with greater resistance during the rotation process, and ensure the smoothness of the rotation of the cleaning frame 10. The setting of the protective pillar 14 can prevent flexible debris such as straw from adhering to the surface of the protective cover 12, causing the circulation groove 13 to be blocked, ensure the circulation gap of the mud in the circulation groove 13, and improve the anti-blocking performance of the mud pump.
[0037] See also Figure 1-Figure 5 As an implementation of the cleaning frame 10 , a mounting shaft 15 is provided on the cleaning frame 10 , the cleaning blade 11 is rotatably mounted on the mounting shaft 15 , and a torsion spring 16 is provided between the cleaning blade 11 and the mounting shaft 15 .
[0038] Specifically, the cleaning scraper 11 can be installed on the cleaning frame 10 in an adjustable rotation by the cooperation of the mounting shaft 15 and the torsion spring 16. In this way, when some hard debris is stuck in the feed trough, the cleaning plate can be rotated on the cleaning frame 10 to avoid rigid extrusion between the cleaning plate and the debris, which may cause the cleaning frame 10 to get stuck, thereby ensuring the smooth operation of the mud pump.
[0039] See also Figure 1-Figure 5 As an implementation method of the cleaning frame 10: the crushing shaft 6 is rotatably mounted on the feed cover 8 through a bearing, a fastening bolt 17 is arranged between the cleaning frame 10 and the crushing shaft 6, a limited connection groove 18 is arranged on the crushing shaft 6, a limited connection block 19 is arranged at the bottom end of the cleaning frame 10 to cooperate with the limited connection groove 18, the limited connection groove 18 and the limited connection block 19 are engaged with each other, a hidden groove 20 is arranged on the cleaning frame 10, the fastening bolt 17 is located inside the hidden groove 20, and a sealing plug 21 is arranged in the hidden groove 20.
[0040] Specifically, when the cleaning frame 10 is installed on the crushing shaft 6, the limiting connecting block 19 is engaged and fixed in the limiting connecting groove 18 on the crushing shaft 6. The cooperation between the limiting connecting block 19 and the limiting connecting groove 18 can limit the rotation of the cleaning frame 10 relative to the crushing shaft 6. Afterwards, the fastening bolt 17 is placed in the hidden groove 20 and screwed to the crushing shaft 6. In this way, the cleaning frame 10 and the crushing shaft 6 can be locked and fixed. Afterwards, the sealing plug 21 is engaged and fixed in the hidden groove 20. In this way, the hidden sealing of the fastening bolt 17 can be achieved, thereby improving the installation stability of the cleaning frame 10 on the crushing shaft 6.
[0041] See also Figure 1-Figure 5 As an implementation of the protective cover 12 , a mounting edge 22 is provided on the feed pipe 4 , a connecting edge 23 is provided on the protective cover 12 , and a locking bolt 24 is provided between the mounting edge 22 and the connecting edge 23 .
[0042] Specifically, the connecting edge 23 is fixed to the mounting edge 22 by means of locking bolts 24, so that the protective cover 12 can be detachably mounted on the feed pipe 4, which facilitates the replacement of the protective cover 12 and the inspection and cleaning of the internal cleaning frame 10 and the cleaning plate.
[0043] See also Figure 1 and Figure 4 As an implementation of the feed pipe 4 , a connecting flange 25 is provided on the feed pipe 4 , and connecting bolts 26 are provided between the connecting flange 25 and the volute 1 .
[0044] Specifically, the connecting flange 25 is fixed to the volute 1 by the connecting bolts 26 , so that the feed pipe 4 can be detachably installed on the volute 1 , and the crushing blade 7 inside the feed pipe 4 can be inspected and repaired.
[0045] See also Figure 1-Figure 5 As an implementation of the protective cover 12 : a bottom bracket 27 is provided at the bottom end of the protective cover 12 .
[0046] Specifically, the provision of the bottom bracket 27 can improve the overall support stability during use.
[0047] In summary, when the overall equipment is in use:
[0048] The motor 3 is started, and the turbine 2 can be driven to rotate by the motor 3, so that the feed pipe 4 is in a negative pressure state, thereby realizing the extraction of mud. The mud enters from the feed pipe 4, and then, under the action of the turbine 2, it is discharged from the discharge pipe 5 to the outside, thereby realizing the extraction operation of the mud;
[0049] During this process, the mud will first reach the protective cover 12, and enter the interior of the protective cover 12 through the circulation slot 13, where the long strips or large particles of impurities will be intercepted. At the same time, the setting of the protective pillar 14 can prevent the impurities from sticking to the surface of the protective cover 12, retain the gap for the mud to flow, and enhance the circulation effect of the mud at the protective cover 12;
[0050] Afterwards, the slurry enters the feed pipe 4 through the feed slot on the feed cover 8, wherein the setting of the feed slot can further screen the slurry entering the feed pipe 4, and large particles of debris entering the feed pipe 4 cause blockage of the feed pipe 4 and the inside of the volute 1;
[0051] After that, the mud will enter the feed pipe 4. During this process, the motor 3 will drive the turbine 2 to rotate, the turbine 2 will drive the crushing shaft 6 to rotate, and the crushing shaft 6 will drive the crushing blade 7 to rotate, so that the weeds and other materials that are easy to be entangled in the mud before entering the volute 1 will be crushed in the feed pipe 4, thereby reducing the blockage inside the volute 1 and ensuring the circulation effect of the mud pump;
[0052] During this process, when the crushing shaft 6 rotates, it will drive the cleaning frame 10 to rotate, and the rotation of the cleaning frame 10 can drive the cleaning scraper 11 to rotate, so that the impurities intercepted on the outside of the feed cover 8 can be scraped and cleaned, ensuring the unobstructed feeding of the feed trough at the position of the feed cover 8, wherein the protective cover 12 can be used for the rotation protection of the cleaning frame 10 to ensure the rotation space;
[0053] In the utility model, the cleaning plate can be elastically rotatably mounted on the cleaning frame 10 through the cooperation of the mounting shaft 15 and the torsion spring 16. In this way, when some hard debris is stuck in the feed trough, the cleaning plate can be rotated on the cleaning frame 10 to avoid rigid extrusion between the cleaning plate and the debris, which may cause the cleaning frame 10 to be stuck, thereby ensuring the smooth operation of the mud pump.
[0054] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A mud pump with anti-clogging function, comprising a volute (1), a turbine (2) rotatably mounted inside the volute (1) via a bearing, a motor (3) being arranged on the outside of the volute (1) for transmission connection with the turbine (2), a feed pipe (4) being arranged at one end of the volute (1) away from the motor (3), and a discharge pipe (5) being arranged in cooperation with the turbine (2), a crushing shaft (6) being arranged extending from the turbine (2) to the feed pipe (4), a plurality of groups of crushing blades (7) being evenly arranged on the crushing shaft (6), and a feed pipe (4) having a plurality of crushing blades (7) being arranged on the feed pipe (4) and a discharge pipe (5) being arranged on the discharge pipe (5 ... A feed cover (8) is provided at the material end, and feed through grooves (9) are evenly provided on the feed cover (8). The tail of the crushing shaft (6) extends to the outside of the feed cover (8), and a cleaning frame (10) is provided. A cleaning scraper (11) is provided on the cleaning frame (10) to match the outer wall of the feed cover (8). A protective cover (12) is sleeved on the outer side of the cleaning frame (10), and a circulation groove (13) is provided on the protective cover (12). A protective support (14) is provided on the protective cover (12) to match the circulation groove (13).
2. The anti-clogging mud pump according to claim 1 is characterized in that: The cleaning frame (10) is provided with a mounting shaft (15), the cleaning scraper (11) is rotatably mounted on the mounting shaft (15), and a torsion spring (16) is provided between the cleaning scraper (11) and the mounting shaft (15).
3. The anti-clogging mud pump according to claim 1 is characterized in that: The crushing shaft (6) is rotatably mounted on the feed cover (8) via a bearing, and a fastening bolt (17) is provided between the cleaning frame (10) and the crushing shaft (6).
4. The anti-clogging mud pump according to claim 3 is characterized in that: The pulverizing shaft (6) is provided with a limit connection groove (18), and the bottom end of the cleaning frame (10) is provided with a limit connection block (19) in coordination with the limit connection groove (18), and the limit connection groove (18) and the limit connection block (19) are engaged with each other.
5. The anti-clogging mud pump according to claim 4 is characterized in that: The cleaning frame (10) is provided with a hidden groove (20), the fastening bolt (17) is located inside the hidden groove (20), and a sealing plug (21) is provided inside the hidden groove (20).
6. The anti-clogging mud pump according to any one of claims 1 to 5, characterized in that: The feed pipe (4) is provided with a mounting edge (22), the protective cover (12) is matched with a connecting edge (23), and a locking bolt (24) is provided between the mounting edge (22) and the connecting edge (23).
7. The anti-clogging mud pump according to claim 1 is characterized in that: The feed pipe (4) is provided with a connecting flange (25), and connecting bolts (26) are provided between the connecting flange (25) and the volute (1).
8. The anti-clogging mud pump according to claim 1 is characterized in that: A bottom bracket (27) is provided at the bottom end of the protective cover (12).