Granulator gear wear prevention assembly

By designing the oil storage tank and a wear-avoiding mechanism in the granulator, lubrication and pressure reduction of the gear are achieved, and the problem of gear wear is solved, which extends the service life of the gear and ensures the normal operation of the machine.

CN222687277UActive Publication Date: 2025-03-28HENAN SHANCHUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421069196.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-28
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

When existing granulators are uneven on the ground or loaded with a lot of materials, the screen drum is easily deviated and causes gear wear, affecting the normal use of the machine.

Method used

A granulator assembly is designed to avoid gear wear, including an oil storage tank, oil injection port, oil outlet and wear avoidance mechanism, to reduce wear by lubrication of gears, and to reduce the pressure of the fixing rod to the gears through bearings and collars.

Benefits of technology

It effectively reduces the wear of the granulator gear, extends the service life of the gear, and ensures the normal operation of the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of granulators, and discloses a gear wear-preventing assembly of a granulator, which comprises a granulator body, a control module and a wear-preventing mechanism are fixedly arranged on the upper surface of the granulator body, the wear-preventing mechanism is arranged in the inner wall of the granulator body, the wear-preventing mechanism is used for reducing the wear between two bevel gears, and the wear-preventing mechanism is used for reducing the wear between the two bevel gears. The wear-preventing mechanism comprises an oil storage tank, an oil injection port and an oil outlet, the oil storage tank is fixedly mounted in the inner wall of the granulator body, the oil injection port is fixedly mounted on the upper surface of the oil storage tank, the oil outlet is fixedly mounted on the lower surface of the oil storage tank, and the granulating mechanism is arranged on the upper surface of the granulator body and used for producing granulated objects. According to the assembly for avoiding gear abrasion of the granulator, the oil storage barrel can be filled with lubricating oil through the oil injection port for lubricating the first bevel gear and the second bevel gear, abrasion between the two bevel gears can be effectively reduced, and the service life of the two bevel gears can be effectively prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of granulators, in particular to a granulator component for preventing gear wear. Background Art

[0002] The granulator is mainly composed of feeding, stirring, granulating, transmission and lubrication systems. Its working process requires that the mixed powder with a water content of no more than 15% enters the feeding auger from the hopper, and obtains a suitable material flow by adjusting the speed of the stepless speed regulating motor, and then enters the agitator, is stirred by the stirring rod and mixed with steam for conditioning, and then passes through the chute through the optional iron absorption device to remove iron impurities mixed in the powder, and finally enters the pressing chamber for granulation.

[0003] Most of the existing granulators install the screen drum vertically on the bracket, and then connect it to the motor through a pair of meshing gears, and the motor drives the screen drum to rotate. However, when the ground of this granulator is not flat enough or the load material is large, the screen drum is easy to deviate, causing gear wear and affecting the normal use of the granulator. In view of this, a granulator gear wear prevention component is proposed. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a granulator gear wear avoiding assembly, which has the advantages of reducing granulator gear wear and the like, and solves the problem of large wear between granulator gears.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of reducing the wear of the granulator gears, the utility model provides the following technical solutions: a granulator gear wear prevention component, comprising a granulator body, a control module is fixedly installed on the upper surface of the granulator body,

[0008] The wear-avoiding mechanism is arranged in the inner wall of the pelletizer body, and is used to reduce the wear between the two bevel gears. The wear-avoiding mechanism includes an oil storage tank, an oil filling port, and an oil outlet. The oil storage tank is fixedly installed in the inner wall of the pelletizer body, the oil filling port is fixedly installed on the upper surface of the oil storage tank, and the oil outlet is fixedly installed on the lower surface of the oil storage tank.

[0009] The granulating mechanism is arranged on the upper surface of the granulator body, and is used to make granular objects. The granulating mechanism includes a fixing rod, and the fixing rod is rotatably sleeved in the top plate of the granulator body.

[0010] Preferably, the wear-avoiding mechanism further comprises a collar, a bearing and a circular ring. The collar is fixedly sleeved on the outer surface of the fixed rod. The inner surface of the collar is rotatably sleeved with a bearing. The outer surface of the bearing is sleeved with a circular ring. The circular ring is fixedly mounted on the top of the inner wall of the granulator body through two fixed rods fixedly mounted on the upper surface.

[0011] Preferably, the granulating mechanism comprises a first bevel gear, a second bevel gear, a driving motor, the first bevel gear is sleeved on the outer surface of the fixed rod, the outer surface of the first bevel gear is meshed and connected with the second bevel gear, and the first bevel gear and the second bevel gear are both arranged in the oil storage tank, the inner surface of the second bevel gear is sleeved with the output shaft of the driving motor, and the driving motor is fixedly installed in the inner wall of the granulator body

[0012] Preferably, the granulation mechanism also includes a discharge tray, a discharge plate, a feeding hopper, a granulation net, a scraper, the discharge tray is fixedly installed on the upper surface of the granulator body, the outer surface of the discharge tray is fixedly installed with a discharge plate for discharging, the inner wall of the discharge tray is provided with a feeding hopper, the lower surface of the outer surface of the feeding hopper is fixedly installed with a granulation net for granulation, and the scraper is fixedly sleeved on the outer surface of the fixed rod.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a granulator to avoid gear wear components, which has the following beneficial effects:

[0015] 1. The pelletizer avoids gear wear components. The oil storage barrel can be filled with lubricating oil through the oil filling port to lubricate the first bevel gear and the second bevel gear, which can effectively reduce the wear between the two bevel gears and effectively increase the service life of the two bevel gears.

[0016] 2. The pelletizer avoids gear wear components. The fixed rod can be suspended in the air through the bearing and the ring, thereby reducing the pressure exerted by the fixed rod on the first bevel gear, reducing the pressure between the two bevel gears, effectively reducing the wear between the bevel gears, and enhancing the service life of the two bevel gears. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a granulator component for preventing gear wear according to the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the granulator body of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the granulator body of the utility model;

[0020] Figure 4 For this utility model Figure 3 A magnified view of the structure in the middle.

[0021] In the figure: 1. granulator body; 2. control module; 3. discharge tray; 4. discharge plate; 5. feeding hopper; 6. granulation net; 7. fixing rod; 8. scraper; 9. sleeve ring; 10. bearing; 11. ring; 12. first bevel gear; 13. second bevel gear; 14. driving motor; 15. oil storage tank; 16. oil filling port; 17. oil outlet. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a new technical solution: a granulator gear wear prevention assembly, comprising a granulator body 1, a control module 2 is fixedly installed on the upper surface of the granulator body 1,

[0024] The wear-avoiding mechanism is arranged in the inner wall of the pelletizer body 1. The wear-avoiding mechanism is used to reduce the wear between the two bevel gears. The wear-avoiding mechanism includes an oil storage tank 15, an oil filling port 16, and an oil outlet 17. The oil storage tank 15 is fixedly installed in the inner wall of the pelletizer body 1. The oil filling port 16 is fixedly installed on the upper surface of the oil storage tank 15, and the oil outlet 17 is fixedly installed on the lower surface of the oil storage tank 15.

[0025] The granulating mechanism is arranged on the upper surface of the granulator body 1, and is used to make granular objects. The granulating mechanism includes a fixing rod 7, and the fixing rod 7 is rotatably sleeved in the top plate of the granulator body 1.

[0026] Furthermore, the wear-avoiding mechanism also includes a collar 9, a bearing 10, and a ring 11. The collar 9 is fixedly sleeved on the outer surface of the fixed rod 7. The inner surface of the collar 9 is rotatably sleeved with the bearing 10. The outer surface of the bearing 10 is sleeved with a ring 11. The ring 11 is fixedly mounted on the top of the inner wall of the granulator body 1 through two fixed rods fixedly mounted on the upper surface. When the granulator gear wear-avoiding assembly is in use, the oil storage tank 15 is filled with lubricating oil through the oil filling port 16, and the two bevel gears are lubricated to reduce wear. The granulator gear wear-avoiding assembly can fill the oil storage barrel with lubricating oil through the oil filling port for lubricating the first bevel gear and the second bevel gear, which can effectively reduce the wear between the two bevel gears and effectively increase the service life of the two bevel gears.

[0027] Furthermore, the granulating mechanism includes a first bevel gear 12, a second bevel gear 13, a driving motor 14, the first bevel gear 12 is sleeved on the outer surface of the fixed rod 7, the outer surface of the first bevel gear 12 is meshed and connected with the second bevel gear 13, and the first bevel gear 12 and the second bevel gear 13 are both arranged in the oil storage tank 15, the inner surface of the second bevel gear 13 is sleeved with the output shaft of the driving motor 14, and the driving motor 14 is fixedly installed in the inner wall of the granulator body 1, and the ring 9 fixedly sleeved on the outer surface is driven to rotate when the fixed rod 7 rotates, and the ring 9 is sleeved through the bearing 10 The ring 9 is limited to prevent it from applying downward pressure. The granulator avoids gear wear components. The oil storage barrel can be filled with lubricating oil through the oil filling port to lubricate the first bevel gear and the second bevel gear, which can effectively reduce the wear between the two bevel gears and effectively increase the service life of the two bevel gears. The granulator avoids gear wear components. The fixed rod can be suspended in the air through the bearing and the ring to reduce the pressure applied by the fixed rod to the first bevel gear, which can reduce the pressure between the two bevel gears, effectively reduce the wear between the bevel gears and increase the service life of the two bevel gears.

[0028] Further, the granulating mechanism also includes a discharge tray 3, a discharge plate 4, a feeding hopper 5, a granulation net 6, and a scraper 8. The discharge tray 3 is fixedly installed on the upper surface of the granulator body 1, the discharge plate 4 for discharging is fixedly installed on the outer surface of the discharge tray 3, the feeding hopper 5 is provided on the inner wall of the discharge tray 3, the granulation net 6 for granulation is fixedly installed on the lower surface of the outer surface of the feeding hopper 5, and the scraper 8 is fixedly sleeved on the outer surface of the fixed rod 7. The granulator avoids gear wear when the assembly is used by adding the material required for granulation into the feeding hopper 5. At this time, by starting the driving motor 14, the driving motor 14 outputs power to the second bevel gear 13 sleeved on the outer surface of the output shaft through operation, and the second bevel gear 13 drives the first bevel gear 12 meshingly connected on the outer surface to rotate, and the first bevel gear 12 drives the fixed rod 7 sleeved on the inner surface to rotate, and the fixed rod 7 drives the scraper 8 sleeved on the outer surface to rotate. While rotating, it is continuously squeezed and discharged through the granulating net 6 to perform granulation. After the granulation is completed, it enters the discharge tray 3 and is discharged from the discharge plate 4 to complete the granulation.

[0029] Working principle: When the granulator avoids gear wear, the material required for granulation is added into the feeding hopper 5. At this time, the driving motor 14 is started. The driving motor 14 outputs power to the second bevel gear 13 sleeved on the outer surface of the output shaft through operation to rotate. The second bevel gear 13 drives the first bevel gear 12 meshingly connected on the outer surface to rotate. The first bevel gear 12 drives the fixed rod 7 sleeved on the inner surface to rotate. The fixed rod 7 drives the scraper 8 sleeved on the outer surface to rotate. While rotating, it is continuously squeezed and discharged through the granulating net 6 to carry out granulation. After the granulation is completed, it enters the discharge tray 3 and is discharged from the discharge plate 4 to complete the granulation.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A granulator gear wear prevention assembly, comprising a granulator body (1), characterized in that: A control module (2) is fixedly mounted on the upper surface of the granulator body (1). The wear avoiding mechanism is arranged in the inner wall of the pelletizer body (1). The wear avoiding mechanism is used to reduce the wear between the two bevel gears. The wear avoiding mechanism comprises an oil storage tank (15), an oil injection port (16), and an oil outlet (17). The oil storage tank (15) is fixedly installed in the inner wall of the pelletizer body (1). The oil injection port (16) is fixedly installed on the upper surface of the oil storage tank (15), and the oil outlet (17) is fixedly installed on the lower surface of the oil storage tank (15). A granulating mechanism is arranged on the upper surface of the granulator body (1), and is used to produce granular objects. The granulating mechanism comprises a fixing rod (7), and the fixing rod (7) is rotatably sleeved in the top plate of the granulator body (1).

2. A granulator gear wear prevention assembly according to claim 1, characterized in that: The wear-avoiding mechanism further comprises a collar (9), a bearing (10) and a circular ring (11); the collar (9) is fixedly sleeved on the outer surface of the fixed rod (7); the inner surface of the collar (9) is rotatably sleeved with the bearing (10); the outer surface of the bearing (10) is sleeved with the circular ring (11); the circular ring (11) is fixedly mounted on the top of the inner wall of the granulator body (1) via two fixed rods fixedly mounted on the upper surface.

3. A granulator gear wear prevention assembly according to claim 1, characterized in that: The granulating mechanism comprises a first bevel gear (12), a second bevel gear (13), and a driving motor (14); the first bevel gear (12) is sleeved on the outer surface of a fixed rod (7); the outer surface of the first bevel gear (12) is meshedly connected to the second bevel gear (13); the first bevel gear (12) and the second bevel gear (13) are both arranged in an oil storage tank (15); the inner surface of the second bevel gear (13) is sleeved with an output shaft of the driving motor (14); and the driving motor (14) is fixedly mounted in the inner wall of the granulator body (1).

4. A granulator gear wear prevention assembly according to claim 3, characterized in that: The granulating mechanism further comprises a discharge tray (3), a discharge plate (4), a feeding hopper (5), a granulating net (6), a scraper (8), the discharge tray (3) being fixedly mounted on the upper surface of the granulator body (1), a discharge plate (4) for discharging materials being fixedly mounted on the outer surface of the discharge tray (3), and a feeding hopper (5), a granulating net (6), a scraper (8), and a discharge tray (3) being fixedly mounted on the inner wall of the discharge tray (3). The hopper (5) is provided with a particle classification net (6) for particle classification fixedly mounted on the lower surface of the outer surface of the feeding hopper (5). The scraper (8) is fixedly sleeved on the outer surface of the fixing rod (7).