Outdoor LED lamp bead module

By installing a cooling plate and opening an N-pole wiring trough and weight reduction trough in the LED lamp bead module, the problems of thermal runaway and wire connections during outdoor applications are solved, and higher equipment stability and yield are achieved.

CN222688118UActive Publication Date: 2025-03-28GUANGDONG LIANSHANG LIGHTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421040496.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-28
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

When existing LED lamp bead modules are used outdoors, due to the high ambient temperature and insufficient heat dissipation structure, it is easy to cause thermal runaway, and the wire connections are messy and easy to short-circuit, which reduces the stability and yield of the equipment.

Method used

The cooling plate is installed, and the cooling plate is slidingly connected to the cooling plate to improve the heat dissipation effect; the N-pole trace groove and weight reduction groove are opened to optimize the wiring and contact fixing to avoid short circuit and power-on errors.

Benefits of technology

It effectively reduces the internal temperature of the LED lamp bead module, prevents thermal runaway, and improves the neatness and stability of wire connections, enhancing the safety of equipment usage and yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an outdoor light-emitting diode (LED) lamp bead module, which relates to the technical field of LED lamp beads and comprises a lamp bead main body, a phosphorus groove is arranged on the lamp bead main body, an N-pole semiconductor is fixed at the bottom of the phosphorus groove, a P-pole semiconductor is fixed at the top of the N-pole semiconductor, a P-pole wiring hole is arranged at the bottom of the phosphorus groove, and an N-pole wiring hole is arranged at the bottom of the phosphorus groove. The problems that when an LED lamp bead module is used for green belt landscape lamps, bridge illumination, merchant signboards and the like, the four-season air temperature in the south of China is relatively high, LED light-emitting semiconductors are generally wrapped with phosphorus, the heat dissipation effect is reduced, heat is accumulated in the lamp bead module during long-time illumination, the temperature is continuously increased, and the service life of the LED lamp bead module is prolonged are solved. In the prior art, the existing heat dissipation structure always dissipates heat of the LED lamp body, and the LED lamp bead module is provided with a thicker polymer shell to obstruct heat transfer, so that the heat dissipation structure is difficult to better dissipate heat of a light-emitting semiconductor of the LED lamp bead.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp beads, in particular to an outdoor LED lamp bead module. Background Art

[0002] LED lamp beads, the full name of which is "light-emitting diode lamp beads", are a new type of lighting source that can convert electrical energy into light energy. Compared with traditional lighting bulbs, LED lamp beads have higher brightness, lower energy consumption, longer service life and are more environmentally friendly. At the same time, LED lamp beads can also meet more diverse lighting needs by combining, adjusting and controlling colors. In addition, due to its advantages such as low power consumption, high brightness and scalability, LED lamp beads are also widely used in outdoor landscape lighting, automotive lighting, driverless cars, smart homes and other fields.

[0003] In the prior art, when LED lamp bead modules are used outdoors, they are generally combined with multiple LED lamp bead modules for use in green belt landscape lights, bridge lighting, and business signs. LED lamp bead modules work continuously for a long time at night. The temperature in southern my country is relatively high throughout the four seasons. When LED lamp bead modules are arranged outdoors, they are easily affected by the ambient temperature, and the light-emitting semiconductor of the LED is generally wrapped with phosphorus, which reduces the heat dissipation effect. When illuminated for a long time, heat accumulates inside the lamp bead module, causing the temperature to continue to rise, eventually causing thermal runaway of the LED lamp bead module. The existing heat dissipation structure often dissipates heat from the LED lamp body, and the LED lamp bead module has a thicker polymer shell that blocks the transfer of heat, making it difficult for the heat dissipation structure to dissipate the heat from the light-emitting semiconductor of the LED lamp bead. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an outdoor LED lamp bead module.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an outdoor LED lamp bead module, including a lamp bead body, the lamp bead body is provided with a phosphor groove, an N-pole semiconductor is fixed at the bottom of the phosphor groove, a P-pole semiconductor is fixed at the top of the N-pole semiconductor, a P-pole wiring hole is provided at the bottom of the phosphor groove, and an N-pole wiring hole is provided at the bottom of the phosphor groove, contacts are fixed on both sides of the lamp bead body, glue pouring grooves are provided on both sides of the lamp bead body, a linear array of high-friction slide grooves is provided on the inner wall of the glue pouring groove, and a cooling plate is slidably connected to the inner wall of the high-friction slide groove. In the prior art, when LED lamp bead modules are used outdoors, they are generally combined and used for green belt landscape lights, bridge lighting, and business signs. LED lamp bead modules continue to work for a long time at night. The temperature in southern my country is relatively high in all seasons. When LED lamp bead modules are arranged outdoors, they are easily affected by the ambient temperature, and the light-emitting semiconductor of the LED is generally wrapped with phosphor, thereby reducing the heat dissipation effect. When lighting for a long time, heat accumulates inside the lamp bead module, making The temperature continues to rise, eventually causing thermal runaway of the LED lamp bead module, and the existing heat dissipation structure often dissipates heat for the LED lamp body. The LED lamp bead module has a thicker polymer shell that blocks the transfer of heat, making it difficult for the heat dissipation structure to dissipate heat for the light-emitting semiconductor of the LED lamp bead. To address this problem, the utility model solves it by installing a cooling plate, and realizes that when the LED lamp bead module is used outdoors with a high ambient temperature, the staff slides and connects a suitable number of cooling plates to the high-friction slide groove according to its use environment. The cooling plate conducts the heat inside the lamp bead body through its own good heat transfer effect, thereby reducing the internal temperature of the lamp bead, keeping it at a suitable working temperature, and preventing overheating and runaway caused by long-term use. When the lamp bead is used in high-altitude and cold areas, the staff may not install the cooling plate, so that the temperature generated when the lamp bead emits light can make up for the working temperature. After the cooling plate is installed, the staff fills the glue filling groove with waterproof glue to improve the waterproof effect of the lamp bead when it is used outdoors, thereby improving the applicable environment of the equipment and increasing the safety of the equipment.

[0006] Preferably, a conical sink is provided at the bottom of the phosphorus tank, an N-pole semiconductor is fixed at the bottom of the conical sink, an N-pole wiring groove is provided at the bottom of the conical sink, and the inner wall of the N-pole wiring groove intersects with the inner wall of the N-pole wiring hole. In the prior art, the light emission of the LED lamp bead requires that both the N-pole semiconductor and the P-pole semiconductor be installed with wires, and current is allowed to flow between the semiconductors, thereby making the semiconductor emit light, while in LED lamp beads that can emit light of multiple colors, there are more than one N-pole semiconductor and P-pole semiconductor, and multiple semiconductors require multiple wires to be connected. The existing multiple wires are relatively messy after installation and have no better fixing structure. Once the wires are damaged, the wires in contact with them will short-circuit, causing the lamp bead to burn, reducing the stability of the equipment. In response to such problems, the utility model adopts the method of opening an N-pole wiring groove to solve the problem, so that the wires of multiple N-pole semiconductors are routed and arranged through the N-pole wiring groove, avoiding their messy arrangement or contact with the wires of the P-pole semiconductor. Even if the wires are broken, they will not cause a short circuit, and they are neatly arranged, which is convenient for staff to repair, thereby achieving the effect of improving the safety of equipment use.

[0007] Preferably, a weight-reducing groove is provided at the bottom of the lamp bead body, and contacts are fixed on both sides of the inner wall of the weight-reducing groove. In the prior art, the contacts of most LED lamp bead modules are fixed on both sides of the equipment. This arrangement is convenient for soldering and fixing, but when a large number of LED lamp bead modules are used in combination, the contacts are closely connected, and soldering easily touches each other for conductivity, connecting the contacts, causing damage to the LED lamp bead module, and reducing the yield rate. To solve such problems, the utility model solves them by providing a weight-reducing groove, thereby achieving the goal of installing the contacts in the weight-reducing groove, spraying solder paste in the weight-reducing groove, and then installing the equipment on the lamp body. The lamp bead body shields the contacts and solder paste to avoid power supply with other lamp bead bodies, thereby achieving the effect of improving the product yield rate.

[0008] Preferably, tin-filling holes are provided on both sides of the lamp bead body. When fixing the lamp bead, the user can also place the lamp bead body on the lamp body, and then fill solder paste into the weight-reducing groove through the tin-filling holes to complete the fixation.

[0009] Preferably, a limiting ring is fixed on the top of the phosphorus tank to prevent the phosphorus layer from overflowing the phosphorus tank, thereby improving the product yield.

[0010] Preferably, the conical sink is configured as a truncated cone, and the cross-section of the conical sink is a trapezoid. The truncated cone helps to reflect semiconductor light and reduce light source dispersion.

[0011] Preferably, a positioning groove is provided on the top of the lamp bead body, and the positioning groove facilitates grasping and positioning in an automated production line, thereby improving work efficiency and accuracy.

[0012] Beneficial Effects

[0013] 1. In the prior art, when LED lamp bead modules are used outdoors, they are generally combined with multiple LED lamp bead modules for use in green belt landscape lights, bridge lighting, and business signs. LED lamp bead modules work continuously for a long time at night. The temperature in southern my country is relatively high in all seasons. When LED lamp bead modules are arranged outdoors, they are easily affected by the ambient temperature. In addition, the light-emitting semiconductor of LED is generally wrapped with phosphorus, which reduces the heat dissipation effect. When illuminated for a long time, the heat inside the lamp bead module accumulates, causing the temperature to continue to rise, eventually causing the LED lamp bead module to thermally run away. In addition, the existing heat dissipation structure often dissipates the heat of the LED lamp body. The LED lamp bead module has a thick polymer shell that blocks the transfer of heat, making it difficult for the heat dissipation structure to dissipate the light-emitting semiconductor of the LED lamp bead well. Heat dissipation, in order to solve this type of problem, the utility model adopts the method of installing cooling plates to achieve a solution. When the LED lamp bead module is used outdoors where the ambient temperature is relatively high, the staff can slide and connect an appropriate number of cooling plates to the high-friction slide groove according to its use environment. The cooling plates can export the heat inside the lamp bead body through their own good heat transfer effect, thereby reducing the internal temperature of the lamp bead, so that it can maintain a suitable working temperature and prevent overheating and runaway caused by long-term use. When the lamp bead is used in high-altitude and cold areas, the staff can not install the cooling plates, so that the temperature generated when the lamp bead emits light can make up for the working temperature. After the cooling plates are installed, the staff can fill the glue filling groove with waterproof glue to improve the waterproof effect of the lamp bead when it is used outdoors, thereby improving the applicable environment of the equipment and increasing the safety of equipment use.

[0014] 2. In the prior art, the light emission of LED lamp beads requires that wires be installed on both the N-pole semiconductor and the P-pole semiconductor, and that current flow between the semiconductors to make the semiconductors emit light. In LED lamp beads that can emit light of multiple colors, there is more than one N-pole semiconductor and P-pole semiconductor, and multiple semiconductors require multiple wires to connect. The existing multiple wires are relatively messy after installation and do not have a good fixed structure. Once a wire is damaged, the wires in contact with it will short-circuit, causing the lamp bead to burn, reducing the stability of equipment use. To address this problem, the utility model solves it by opening an N-pole wiring trough, and realizes the wiring of multiple N-pole semiconductors. The wires are arranged through the N-pole wiring trough to avoid their messy arrangement or contact with the wires of the P-pole semiconductor. Even if a wire is broken, it will not cause a short circuit. The wires are arranged neatly, which is convenient for staff to repair, thereby achieving the effect of improving the safety of equipment use.

[0015] 3. In the prior art, the contacts of most LED lamp bead modules are fixed on both sides of the equipment. This arrangement is convenient for soldering and fixing. However, when a large number of LED lamp bead modules are used in combination, the contacts are closely connected, and soldering easily touches each other for conductivity, connecting the contacts, causing damage to the LED lamp bead modules and reducing the yield rate. To solve this problem, the utility model adopts a method of opening a weight-reducing groove to achieve the solution. The contacts are installed in the weight-reducing groove, solder paste is sprayed in the weight-reducing groove, and the equipment is installed on the lamp body. The lamp bead body shields the contacts and solder paste to avoid being energized with other lamp bead bodies, thereby achieving the effect of improving the product yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the weight-reducing tank of the utility model;

[0018] Figure 3 This is a three-dimensional structural schematic diagram of the glue pouring tank of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the cooling plate of the utility model.

[0020] Legend:

[0021] 1. Lamp bead body; 101. Phosphorus groove; 102. Positioning groove; 103. Conical sink groove; 104. P-pole semiconductor; 105. N-pole semiconductor; 106. P-pole wiring hole; 107. N-pole wiring hole; 108. Weight reduction groove; 109. Contact; 2. Glue filling groove; 201. High friction slide groove; 202. Cooling plate; 3. N-pole wiring groove; 301. Limiting ring; 302. Tin filling hole. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0023] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment:

[0025] Reference Figure 1-4An outdoor LED lamp bead module includes a lamp bead body 1, a phosphor groove 101 is provided on the lamp bead body 1, an N-pole semiconductor 105 is fixed at the bottom of the phosphor groove 101, a P-pole semiconductor 104 is fixed on the top of the N-pole semiconductor 105, a P-pole wiring hole 106 is provided at the bottom of the phosphor groove 101, an N-pole wiring hole 107 is provided at the bottom of the phosphor groove 101, contacts 109 are fixed on both sides of the lamp bead body 1, a glue pouring groove 2 is provided on both sides of the lamp bead body 1, a linear array of high-friction slide grooves 201 is provided on the inner wall of the glue pouring groove 2, and the high-friction slide groove 201 is provided The inner wall is slidably connected with a cooling plate 202. When the LED lamp bead module is used outdoors, it is generally used in combination of multiple LED lamp bead modules for green belt landscape lights, bridge lighting, and business signs. The LED lamp bead module continues to work for a long time at night. The temperature in southern my country is relatively high in all seasons. When the LED lamp bead module is arranged outdoors, it is easily affected by the ambient temperature. The light-emitting semiconductor of the LED is generally wrapped with phosphorus, which reduces the heat dissipation effect. When the lamp bead module is illuminated for a long time, the heat accumulates inside the lamp bead module, causing the temperature to rise continuously. High, eventually causing thermal runaway of the LED lamp bead module, and the existing heat dissipation structure often dissipates heat for the LED lamp body. The LED lamp bead module has a thicker polymer shell that blocks the transfer of heat, making it difficult for the heat dissipation structure to dissipate heat for the light-emitting semiconductor of the LED lamp bead. The problem is solved by installing a cooling plate 202. When the LED lamp bead module is used outdoors where the ambient temperature is high, the staff slides and connects an appropriate number of cooling plates 202 to the high-friction slide 201 according to its use environment. The cooling plate 202 conducts the heat inside the lamp bead body 1 through its own good heat transfer effect, thereby reducing the internal temperature of the lamp bead, keeping it at a suitable working temperature, and preventing overheating and runaway caused by long-term use. When the lamp bead is used in a high-cold area, the staff may not install the cooling plate 202, so that the temperature generated when the lamp bead emits light can make up for the working temperature. After the cooling plate 202 is installed, the staff fills waterproof glue into the glue filling groove 2 to improve the waterproof effect of the lamp bead when it is used outdoors, thereby improving the applicable environment of the equipment and increasing the safety of the equipment. A positioning groove 102 is provided on the top of the lamp bead body 1, and the positioning groove 102 facilitates grasping and positioning in an automated production line, thereby improving work efficiency and accuracy.

[0026] A conical sink 103 is provided at the bottom of the phosphorus tank 101, an N-pole semiconductor 105 is fixed at the bottom of the conical sink 103, an N-pole wiring groove 3 is provided at the bottom of the conical sink 103, and the inner wall of the N-pole wiring groove 3 intersects with the inner wall of the N-pole wiring hole 107. The light emission of the LED lamp bead requires that both the N-pole semiconductor 105 and the P-pole semiconductor 104 are installed with wires, and current flows between the semiconductors, so that the semiconductors emit light. In the LED lamp bead that can emit light of multiple colors, there are more than one N-pole semiconductor 105 and P-pole semiconductor 104, and multiple semiconductors require multiple The existing multiple wires are relatively messy after installation, and there is no better fixed structure. Once the wire is damaged, the wires in contact with it will cause a short circuit, causing the lamp beads to burn, reducing the stability of the equipment. The solution is to open an N-pole wiring groove 3 to achieve multiple N-pole semiconductor 105 wires. The wires are arranged through the N-pole wiring groove 3 to avoid their messy arrangement or contact with the P-pole semiconductor 104 wires. Even if the wires are broken, they will not cause a short circuit. They are arranged neatly, which is convenient for staff to repair, thereby achieving the effect of improving the safety of equipment use. A limiting ring 301 is fixed on the top of the phosphorus groove 101 to prevent the phosphorus layer from overflowing the phosphorus groove 101 and improve the product yield. The conical sink 103 is set to a truncated cone type, and the cross-section of the conical sink 103 is a trapezoid. The truncated cone helps to reflect the semiconductor light and reduce the dispersion of the light source. A weight-reducing groove 108 is provided at the bottom of the lamp bead body 1, and contacts 109 are fixed on both sides of the inner wall of the weight-reducing groove 108. The contacts 109 of most LED lamp bead modules are fixed on both sides of the equipment. This arrangement is convenient for soldering and fixing. However, when a large number of LED lamp bead modules are used in combination, the contacts 109 are closely connected, and soldering is likely to touch each other and conduct electricity, connecting the contacts 109, causing damage to the LED lamp bead module and reducing the yield rate. This problem is solved by providing a weight-reducing groove 108, installing the contacts 109 in the weight-reducing groove 108, spraying solder paste in the weight-reducing groove 108, and then installing the equipment on the lamp body. The lamp bead body 1 shields the contacts 109 and the solder paste to avoid power supply with other lamp bead bodies 1, thereby achieving the effect of improving the product yield rate. Both sides of the lamp bead body 1 are provided with tin-filling holes 302 . When fixing the lamp bead, the user can also place the lamp bead body 1 on the lamp body, and then fill the tin paste into the weight-reducing groove 108 through the tin-filling holes 302 to complete the fixation.

[0027] Working principle of the utility model: When the LED lamp bead module is used outdoors in a high ambient temperature, the staff will slide and connect a suitable number of cooling plates 202 to the high friction slide 201 according to the use environment. The cooling plates 202 will conduct the heat inside the lamp bead body 1 through their own good heat transfer effect, thereby reducing the internal temperature of the lamp bead, so that it can maintain a suitable working temperature and prevent overheating and runaway caused by long-term use. When the lamp bead is used in a high-cold area, the staff can not install the cooling plates 202, so that the temperature generated by the lamp bead when it emits light can make up for the working temperature When the cooling plate 202 is installed, the staff fills waterproof glue into the glue filling groove 2 to improve the waterproof effect of the lamp bead when it is used outdoors. The wires of multiple N-pole semiconductors 105 are routed and arranged through the N-pole wiring groove 3, and the contact 109 is installed in the weight-reducing groove 108. The solder paste is sprayed in the weight-reducing groove 108, and then the equipment is installed on the lamp body. The lamp bead body 1 shields the contact 109 and the solder paste to avoid power supply with other lamp bead bodies 1. The lamp bead body 1 can also be placed on the lamp body, and then solder paste is poured into the weight-reducing groove 108 through the tin filling hole 302 to complete the fixation.

[0028] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An outdoor LED lamp bead module, comprising a lamp bead body (1), the lamp bead body (1) is provided with a phosphor groove (101), an N-pole semiconductor (105) is fixed at the bottom of the phosphor groove (101), a P-pole semiconductor (104) is fixed on the top of the N-pole semiconductor (105), a P-pole wiring hole (106) is provided at the bottom of the phosphor groove (101), an N-pole wiring hole (107) is provided at the bottom of the phosphor groove (101), contacts (109) are fixed on both sides of the lamp bead body (1), characterized in that: Glue pouring grooves (2) are provided on both sides of the lamp bead body (1), high-friction slide grooves (201) are provided in a linear array on the inner wall of the glue pouring groove (2), and a cooling plate (202) is slidably connected to the inner wall of the high-friction slide groove (201).

2. An outdoor LED lamp bead module according to claim 1, characterized in that: A conical sink (103) is provided at the bottom of the phosphorus groove (101), an N-pole semiconductor (105) is fixed at the bottom of the conical sink (103), an N-pole wiring groove (3) is provided at the bottom of the conical sink (103), and the inner wall of the N-pole wiring groove (3) intersects with the inner wall of the N-pole wiring hole (107).

3. The outdoor LED lamp bead module according to claim 1, characterized in that: A weight-reducing groove (108) is provided at the bottom of the lamp bead body (1), and contacts (109) are fixed on both sides of the inner wall of the weight-reducing groove (108).

4. The outdoor LED lamp bead module according to claim 1, characterized in that: Tin injection holes (302) are provided on both sides of the lamp bead body (1).

5. The outdoor LED lamp bead module according to claim 1, characterized in that: A limiting ring (301) is fixed on the top of the phosphorus groove (101).

6. The outdoor LED lamp bead module according to claim 2, characterized in that: The conical sink (103) is configured as a truncated cone, and the cross section of the conical sink (103) is a trapezoid.

7. The outdoor LED lamp bead module according to claim 1, characterized in that: A positioning groove (102) is provided on the top of the lamp bead body (1).