Evaporative condenser heat exchange device

By using an evaporative condenser heat exchange device in the condenser, the condenser tube, fan and evaporation mechanism in the box are used to solve the problem of low heat exchange efficiency of existing condensers, and achieve rapid and effective heat exchange and cooling.

CN222688493UActive Publication Date: 2025-03-28HAIMEN FEILU REFRIGERATION EQUIP CO LTD
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Patent Information

Application Number
CN202421347853.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The heat exchange efficiency of existing condensers is not high, resulting in a longer heat exchange time for large equipment and cannot quickly cool down. Multiple condensers are required to work at the same time, which increases costs and poses a risk of burnout of the machine.

Method used

The evaporation condenser heat exchange device is adopted, including a snake-type condenser tube, a fan, a heat dissipation hole, an evaporation mechanism that can move up and down, and a water pump in the box. By spraying water mist and using a fan to promote evaporation, rapid heat exchange on the condenser tube is achieved.

Benefits of technology

It realizes rapid heat exchange, improves the working efficiency of the heat exchange device, can effectively cool down in a short time, and reduces the workload and cost of the condenser.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an evaporative condenser heat exchange device, which belongs to the technical field of condensers, and comprises a box body, a condenser pipe is fixed in an inner cavity of the box body, a fan is fixed at the top of the box body, a plurality of heat dissipation holes are formed in the bottom of the box body, an evaporation mechanism is arranged in the box body, a fixed plate is fixed on the right side of the box body, and the fixed plate is fixed on the right side of the box body. A water pump is fixed to the left side of the box, a water inlet pipe and a corrugated pipe are fixed to the water inlet end and the water outlet end of the water pump respectively, the left side of the evaporation mechanism communicates with a water outlet pipe, and the bottom of the water outlet pipe is fixed to the corrugated pipe. According to the heat exchange device of the evaporative condenser, the evaporation mechanism reciprocates up and down in the box body, so that sprayed water mist is uniformly attached to the condensation pipe, cooling liquid in the condensation pipe is rapidly cooled, the purpose of heat exchange is achieved, the evaporation mechanism repeats the process to continuously achieve heat exchange, the evaporative condenser can achieve rapid heat exchange, and the heat exchange efficiency is improved. And the working efficiency of the heat exchange device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensers, in particular to an evaporative condenser heat exchange device. Background Art

[0002] With the rapid development of refrigeration, air conditioning, energy and other fields, the market demand for condensing heat exchangers continues to grow. In the future, the research and development focus of condensing heat exchangers will be on improving efficiency, reducing energy consumption, and extending service life. At the same time, condensing heat exchangers will also be closely integrated with new energy, energy conservation and environmental protection and other fields to develop more environmentally friendly and efficient new products.

[0003] Different groups of people have different demands for condensers, so the research and development of condensers have different focuses. For example, a Chinese patent (publication number: CN217636285U) discloses an improved structure of a large-square condenser heat exchange structure, including a core bottom plate, which is a condenser connection device on both sides; a condenser, the condenser is V-shaped and fixedly installed on both sides of the core bottom plate; a sealing cover, the sealing cover is arranged on the top of the condenser and is clamped and fixed with the condenser. The utility model improves the condenser placement structure to make the condenser V-shaped, which can effectively reduce its space and can also be reduced to the effective distance between the core and the motor to increase the heat exchange effect. The structure of the sealing cover ensures that the internal sealing environment of the condenser is based on the structure, which makes it convenient to disassemble and assemble the condenser and facilitates the replacement and maintenance of the internal facilities of the condenser. The elastic telescopic structure and the rotating structure of the hook will not hinder the installation of the sealing cover, while ensuring the connection stability and sealing of the sealing cover.

[0004] In this patent, the condenser is distributed in a V shape and is fixedly installed on the upper sides of the core bottom plate. A sealing gasket is fixedly connected to the outer bottom of the condenser. Slide rails are arranged on the upper sides of the sealing gasket. The slide rails are fixedly connected to the inner walls of the outer ends of the condenser, and the heat in the tube is transferred to the air near the tube in a very fast manner. However, there are still certain problems. The heat exchange efficiency is not high, and the heat exchange method still uses air circulation to take away the heat, which will prolong the heat exchange time of the condenser, resulting in the machine to be cooled cannot be cooled quickly. Multiple condensers are required to work at the same time, which not only increases the cost but also has the risk of machine burnout and even endangers the staff. Therefore, an evaporative condenser heat exchange device is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an evaporative condenser heat exchange device, which has the advantages of high heat exchange efficiency and solves the problem of insufficient heat exchange efficiency faced by large equipment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an evaporative condenser heat exchange device, comprising a box body, a serpentine condenser tube is fixed to the inner cavity of the box body, a fan is fixed to the top of the box body, a plurality of heat dissipation holes are opened at the bottom of the box body, an evaporation mechanism that can reciprocate up and down and spray water mist is arranged in the box body, a fixing plate is fixed to the right side of the box body, a water pump is fixed to the left side of the box body, a water inlet pipe and a corrugated pipe are fixed to the water inlet end and the water outlet end of the water pump respectively, a water outlet pipe that runs through the outside of the box body is connected to the left side of the evaporation mechanism, and the bottom of the water outlet pipe is fixed to the corrugated pipe;

[0007] The evaporation mechanism includes a servo motor fixed to the right end of the box body, a rotating rod is fixed to the output shaft of the servo motor, an end of the rotating rod away from the servo motor is movably connected to a connecting rod, a fixing rod is hinged on the right side of the connecting rod, a connecting rod is movably connected to the left side of the connecting rod, three water spray pipes located in the inner cavity of the box body are hinged on the outer surface of the connecting rod, and a flat tube is connected to the left side of the water spray pipe.

[0008] Furthermore, both ends of the four condensing tubes penetrate the box body and extend to the outside thereof, both ends of the condensing tubes are threadedly connected with covers, and the multiple heat dissipation holes are evenly arranged and are octagonal as a whole.

[0009] Furthermore, the left and right side walls of the box body are each provided with three vertical through holes for respectively allowing the flat tubes and the connecting rods to move, and the vertical through holes are connected with horizontal through holes provided on the box body and respectively allowing the flat tubes and the connecting rods to move.

[0010] Furthermore, the back side of the fixing plate is fixed to the fixing rod, the connecting rod passes through the vertical through hole in the middle of the right side, and the connecting rod is a long hollow rod.

[0011] Furthermore, the water outlet pipe is connected with the flat tube, and one end of the water outlet pipe connected with the flat tube is tapered, and the water outlet pipe passes through the vertical through hole in the middle of the left side into the box.

[0012] Furthermore, the outer surfaces of the three water spray pipes are provided with a plurality of equidistantly arranged water mist outlet holes, the plurality of water mist outlet holes are connected to a mist nozzle, and a hinged head is fixed on the right side of the three water spray pipes, and the three hinged heads are hinged to the connecting rod.

[0013] Furthermore, a joint is fixed to the top of the corrugated pipe, and the top of the joint is fixed to the water outlet pipe.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The evaporative condenser heat exchange device turns on the fan and circulates the coolant to the condenser tube, starts the evaporation mechanism and the water pump, and the water pump draws water from the water inlet pipe into the corrugated pipe and flows into the evaporation mechanism through the water outlet pipe, and finally sprays water mist. At the same time, the evaporation mechanism reciprocates up and down in the box body, so that the sprayed water mist is evenly attached to the condenser tube. The fan blows external dry air into the box body. At this time, the water mist attached to the condenser tube evaporates and enters the air while taking away a large amount of heat, so that the coolant in the condenser tube is quickly cooled down to achieve the purpose of heat exchange. The water vapor is discharged from the heat dissipation holes under the box body together with the air. The fan continues to run to inhale a new round of air. At the same time, the water pump continues to work, and the evaporation mechanism repeats the above process to continuously realize heat exchange. The cooperation of the evaporation mechanism and the water pump realizes uninterrupted and uniform water spraying, and the fan causes the water mist to evaporate and take away the heat. This evaporative condenser can realize rapid heat exchange and improve the working efficiency of the heat exchange device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional appearance diagram of the utility model;

[0017] Figure 2 It is a three-dimensional cross-sectional view of the utility model;

[0018] Figure 3 It is a three-dimensional diagram of the evaporation mechanism of the utility model;

[0019] Figure 4 It is a three-dimensional diagram of the water spray pipe of the utility model;

[0020] Figure 5 It is a left view of the utility model.

[0021] In the figure: 1 box body, 2 condenser, 3 fan, 4 heat dissipation hole, 5 evaporation mechanism, 501 servo motor, 502 rotating rod, 503 connecting rod, 504 fixing rod, 505 connecting rod, 506 water spray pipe, 507 flat pipe, 6 water outlet pipe, 7 bellows, 8 water pump, 9 water inlet pipe, 10 fixing plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-2 and Figure 5In this embodiment, an evaporative condenser heat exchange device includes a box body 1, a serpentine condenser tube 2 is fixed to the inner cavity of the box body 1, a fan 3 is fixed to the top of the box body 1, a plurality of heat dissipation holes 4 are opened at the bottom of the box body 1, an evaporation mechanism 5 that can reciprocate up and down and spray water mist is provided in the box body 1, a fixing plate 10 is fixed to the right side of the box body 1, a water pump 8 is fixed to the left side of the box body 1, a water inlet pipe 9 and a bellows 7 are fixed to the water inlet end and the water outlet end of the water pump 8 respectively, and a water outlet pipe 6 that runs through the outside of the box body 1 is connected to the left side of the evaporation mechanism 5, and the bottom of the water outlet pipe 6 is fixed to the bellows 7.

[0024] In addition, both ends of the four condensers 2 pass through the box body 1 and extend to its outside. Both ends of the condensers 2 are threaded with covers. Multiple heat dissipation holes 4 are evenly arranged and are octagonal as a whole. The covers can be covered when not in use to prevent dust in the air from contaminating the condensers 2, which facilitates installation.

[0025] It needs to be further explained that a joint is fixed on the top of the bellows 7, and the top of the joint is fixed to the water outlet pipe 6. The water outlet pipe 6 passes through the vertical through hole in the middle of the left side to the inside of the casing 1. When the water outlet pipe 6 moves with the evaporation mechanism 5, the bellows 7 will be pulled. By fixing the bellows 7 and the water outlet pipe 6, the pulling of the water outlet pipe 6 on the parts below can be offset to avoid damage to the parts during movement.

[0026] In this embodiment, after starting the fan 3, the water pump 8 and the evaporation mechanism 5 are turned on at the same time. The evaporation mechanism 5 moves up and down and sprays water mist. The water mist is evaporated under the action of the fan 3, so that the water mist takes away a large amount of heat on the condenser 2, which can improve the heat exchange efficiency. At the same time, the vertical through holes opened on the left and right sides of the box body 1 can further improve the heat exchange efficiency.

[0027] See also Figure 3-4In order to further improve the heat exchange efficiency, the evaporation mechanism 5 in this embodiment includes a servo motor 501 fixed to the right end of the box body 1, and the output shaft of the servo motor 501 is fixed with a rotating rod 502. The end of the rotating rod 502 away from the servo motor 501 is movably connected with a connecting rod 503. The connecting rod 503 is a long hollow rod. The water outlet pipe 6 is connected to the flat tube 507. The right side of the connecting rod 503 is hinged with a fixed rod 504, and the left side of the connecting rod 503 is movably connected with a connecting rod 505. The outer surface of the connecting rod 505 is hinged with a There are three water spray pipes 506 in the inner cavity of the body 1, and the left side of the water spray pipe 506 is connected to a flat tube 507. The connecting rod 503 swings up and down around the fixed rod 504 under the action of the servo motor 501. The connecting rod 505, which should originally swing up and down with the connecting rod 503, can split the movement into two directions of up and down movement and left and right movement. Since the connecting rod 503 is a long hollow rod, the connecting rod 505 can slide left and right inside the connecting rod 503, so the left and right movement of the connecting rod 505 can be offset, causing it to move up and down.

[0028] It can be known that the left and right side walls of the box body 1 are provided with three vertical through holes for the flat tube 507 and the connecting rod 505 to move respectively, and the vertical through holes are connected to horizontal through holes opened on the box body 1 and for the flat tube 507 and the connecting rod 505 to move respectively. The back side of the fixed plate 10 is fixed to the fixed rod 504, and the connecting rod 503 passes through the vertical through hole in the middle of the right side. The vertical through holes can facilitate the movable connection between the connecting rod 505 and the connecting rod 503, and the horizontal through holes can limit the flat tube 507 and the connecting rod 505 to avoid left and right movement, thereby ensuring smooth up and down reciprocating movement.

[0029] In addition, the water outlet pipe 6 is connected to the flat tube 507, and one end of the water outlet pipe 6 connected to the flat tube 507 is tapered. The outer surfaces of the three water spray pipes 506 are provided with multiple equidistantly arranged water mist outlet holes, and the multiple water mist outlet holes are connected to mist nozzles. The right sides of the three water spray pipes 506 are fixed with hinged joints, and the three hinged joints are hinged to the connecting rod 505. The setting of a cone can further increase the water pressure and make it easier to form water mist. The setting of multiple equidistantly arranged mist nozzles can increase the coverage of the water mist and avoid spray leakage.

[0030] It should be noted that, under the action of the servo motor 501 and the water pump 8, the water spray pipe 506 is prompted to spray water while moving, thereby increasing the water spray coverage area and improving the evaporation efficiency, providing a continuous supply of water mist for evaporation, promoting uninterrupted evaporation, and further improving the heat exchange efficiency.

[0031] It can be understood that after starting the fan 3, the water pump 8 and the servo motor 501 are started at the same time, prompting the water spray pipe 506 to move up and down to spray water to promote the water spraying effect. The water spray pipe 506 continues to move up and down to spray water, so that water mist can continue to be attached to the condenser 2 to ensure continuous evaporation. At the same time, with the cooperation of the fan 3, the evaporation efficiency is further improved, and the water mist attached to the condenser 2 is prompted to evaporate, taking away a large amount of heat, and finally discharged through the heat dissipation hole 4 to achieve efficient heat exchange.

[0032] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0033] The working principle of the above embodiment is:

[0034] Start the fan 3, and start the water pump 8 and the servo motor 501 at the same time. The water pump 8 will let the water flow from the water inlet pipe 9 through the bellows 7 and the water outlet pipe 6 into the flat tube 507. Since the flat tube 507 is connected to the three water spray pipes 506, the water flows through the flat tube 507 into the water spray pipe 506 and finally sprays out water mist through the atomizing nozzle. At the same time, the output shaft of the servo motor 501 rotates to drive the rotating rod 502 fixed thereon to rotate synchronously. Since the connecting rod 503 is connected to the rotating rod 502 and the fixed rod 504 at the same time, the connecting rod 503 swings up and down, driving the connecting rod 505, the water spray pipe 506, the flat tube 507 and the water outlet pipe 6 to move up and down together, so that the water mist is evenly distributed. Attached to the condenser 2, the bellows 7 has a telescopic property, so that when the water outlet pipe 6 moves up and down, the bellows 7 can follow its up and down telescopic movement, and then the fan 3 blows external air into the box body 1 to cause the water mist attached to the condenser 2 to evaporate and take away a large amount of heat. Under the action of the fan 3, the water vapor is discharged from the box body 1 through the heat dissipation holes 4 together with the air, and the above process is repeated continuously to complete the heat exchange. The fan 3, the evaporation mechanism 5 and the water pump 8 cooperate to spray water mist from the atomizing nozzle, and then the fan 3 causes the water mist to evaporate and take away the heat to realize the heat exchange process. This evaporative condenser heat exchange device can quickly take away the heat on the condenser 2, thereby greatly improving the heat exchange efficiency.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. An evaporative condenser heat exchange device, comprising a housing (1), characterized in that: A serpentine condenser (2) is fixed to the inner cavity of the box (1), a fan (3) is fixed to the top of the box (1), a plurality of heat dissipation holes (4) are provided at the bottom of the box (1), an evaporation mechanism (5) which can reciprocate up and down and spray water mist is provided in the box (1), a fixing plate (10) is fixed to the right side of the box (1), a water pump (8) is fixed to the left side of the box (1), a water inlet pipe (9) and a bellows (7) are fixed to the water inlet and water outlet of the water pump (8) respectively, the left side of the evaporation mechanism (5) is connected to a water outlet pipe (6) which runs through the outside of the box (1), and the bottom of the water outlet pipe (6) is fixed to the bellows (7); The evaporation mechanism (5) comprises a servo motor (501) fixed to the right end of the housing (1); a rotating rod (502) is fixed to the output shaft of the servo motor (501); an end of the rotating rod (502) away from the servo motor (501) is movably connected to a connecting rod (503); a fixing rod (504) is hinged on the right side of the connecting rod (503); a connecting rod (505) is movably connected on the left side of the connecting rod (503); three water spray pipes (506) located in the inner cavity of the housing (1) are hinged on the outer surface of the connecting rod (505); and a flat tube (507) is connected to the left side of the water spray pipe (506).

2. The evaporative condenser heat exchange device according to claim 1, characterized in that: Both ends of the four condensing tubes (2) penetrate the box body (1) and extend to the outside thereof, both ends of the condensing tubes (2) are threadedly connected with covers, and the plurality of heat dissipation holes (4) are evenly arranged and are octagonal in shape as a whole.

3. The evaporative condenser heat exchange device according to claim 1, characterized in that: The left and right side walls of the box body (1) are each provided with three vertical through holes for respectively allowing the flat tubes (507) and the connecting rods (505) to move, and the vertical through holes are connected to horizontal through holes provided on the box body (1) and for respectively allowing the flat tubes (507) and the connecting rods (505) to move.

4. The evaporative condenser heat exchange device according to claim 3, characterized in that: The back side of the fixing plate (10) is fixed to the fixing rod (504), and the connecting rod (503) passes through the vertical through hole in the middle of the right side. The connecting rod (503) is a long hollow rod.

5. The evaporative condenser heat exchange device according to claim 3, characterized in that: The water outlet pipe (6) is connected to the flat tube (507), and one end of the water outlet pipe (6) connected to the flat tube (507) is tapered. The water outlet pipe (6) passes through the vertical through hole in the middle of the left side into the box body (1).

6. The evaporative condenser heat exchange device according to claim 1, characterized in that: The outer surfaces of the three water spray pipes (506) are each provided with a plurality of water mist outlet holes arranged at equal intervals, and the plurality of water mist outlet holes are connected to a mist nozzle. A hinged joint is fixed on the right side of the three water spray pipes (506), and the three hinged joints are hinged to the connecting rod (505).

7. The evaporative condenser heat exchange device according to claim 1, characterized in that: A joint is fixed on the top of the corrugated pipe (7), and the top of the joint is fixed to the water outlet pipe (6).

Citation Information

Patent Citations

  • Improved structure of large square condenser heat exchange structure

    CN217636285U