Ring cooler reset wheel device convenient to maintain and replace
By designing a ring-cooling reset wheel device with a split mount and an L-shaped bracket, the problem of inconvenience in repair and replacement of the reset wheel is solved, and rapid disassembly and assembly and replacement is achieved, shortening the maintenance time and providing greater operating space.
Patent Information
- Application Number
- CN202421454064.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The reset wheel cannot be reset normally due to bearing failure or other faults in the ring cooler, and due to limited operating space and large weight, repair and replacement are extremely inconvenient.
A ring cold machine reset wheel device is designed for easy maintenance and replacement. It adopts a split mounting seat, including a fixed bracket and a movable bracket. The support shaft is equipped with a reset wheel and a bearing. The lock plate and oil pipe are arranged at one end of the support shaft facing the movable bracket, providing a larger operating space.
It realizes rapid disassembly and assembly and replacement of reset wheels, shortens maintenance time, reduces the impact on production, and provides greater operating space for easy maintenance and lubrication.
Smart Images

Figure CN222688846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reset wheels for annular coolers, in particular to a reset wheel device for annular coolers which is convenient for maintenance and replacement. Background Art
[0002] In recent years, with the advancement of technology and the continuous improvement of energy-saving and environmental protection requirements, the cooling equipment of newly built sintering plants generally adopts water-sealed ring coolers, and most of the original traditional rubber-sealed or mechanical-sealed ring coolers have also been transformed into water-sealed ring coolers. Therefore, water-sealed ring coolers are widely used in steel enterprises.
[0003] The reset wheel is a key component of the water-sealed annular cooler. After the annular cooler trolley fully loaded with sintered ore is unloaded in the unloading area, it needs to be reset by the reset wheel. The bottom plate of the empty trolley rolls forward along the wheel surface of the reset wheel and is lifted upward to complete the bottom plate reset. When the reset wheel has a bearing failure or other failures, the bottom plate of the trolley after unloading will not be able to be reset normally, which will cause other accidents.
[0004] The reset wheel is installed in the unloading bucket of the ring cooler. The gap between the upper part and the bottom plate of the trolley is 0-100mm, and the distance between the outer side and the water tank under the outer ring of the ring cooler is only about 150mm. The operating space is limited, and the weight of the reset wheel plus the base is 780Kg, which makes replacement extremely inconvenient. Figure 6 shown. Utility Model Content
[0005] The purpose of the utility model is to solve the problems raised in the above-mentioned background technology and to provide a ring cooler reset wheel device which is easy to repair and replace.
[0006] The specific technical scheme of the utility model is as follows: a reset wheel device for a ring cooler which is easy to repair and replace, comprising a mounting seat, a support shaft mounted on the mounting seat, a reset wheel mounted on the support shaft, a bearing mounted between the reset wheel and the support shaft, the mounting seat being composed of a fixed bracket and a movable bracket, the fixed bracket and the movable bracket being both L-shaped brackets, a bolt hole being provided at the bottom of the fixed bracket, a connecting hole corresponding to the bolt hole being provided at the bottom of the movable bracket, an axial hole being provided at the same position on the upper ends of the fixed bracket and the movable bracket, and the axial hole matching the support shaft.
[0007] Preferably, a positioning sink is provided at the bottom of the fixed bracket, and the positioning sink is used to position the movable bracket.
[0008] Preferably, a locking plate is installed at the upper end of the movable bracket outside the shaft hole, and the locking plate is connected to the end surface of the supporting shaft by screws.
[0009] Preferably, a limit plate is installed on the fixed bracket outside the shaft hole, and a limit groove is provided at the other end of the support shaft corresponding to the limit plate.
[0010] Preferably, a lubricating oil hole is provided at the center of one end of the support shaft facing the movable bracket, the inner end of the lubricating oil hole extends to the bearing, and the outer end of the lubricating oil hole is connected to an oil pipe.
[0011] The beneficial effects of the utility model are as follows: 1. The mounting seat is set to a split type, which is easy to disassemble and assemble, so that only the wheel body and the movable bracket part can be disassembled and assembled, and there is no need to disassemble and assemble the fixed bracket; 2. The fixed bracket does not need to be disassembled and assembled, and there is no need to reposition it, which saves the adjustment time for positioning and alignment, and shortens the replacement operation time; 3. The locking plate and the oil pipe are both set at one end of the support shaft facing the movable bracket. Compared with the other end which is only 150mm away from the water tank under the outer ring of the annular cooler, it has a larger operating space and is more convenient for disassembly and assembly operations or filling lubricating oil through the oil pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model;
[0013] Figure 2 yes Figure 1 A partial view of the
[0014] Figure 3 It is a schematic diagram of the movable bracket and the reset wheel of the utility model;
[0015] Figure 4 It is a schematic diagram of the movable bracket of the utility model;
[0016] Figure 5 It is a schematic diagram of the fixing bracket of the utility model;
[0017] Figure 6 It is a schematic diagram of an existing reset wheel device;
[0018] In the figure: 1. fixed bracket; 2. movable bracket; 3. reset wheel; 4. bearing; 5. support shaft; 6. locking plate; 7. oil pipe; 8. limit plate; 9. positioning sinker. DETAILED DESCRIPTION
[0019] See also Figure 1-5 The present embodiment is a ring cooler reset wheel 3 device which is easy to repair and replace, including a mounting seat, a support shaft 5 is mounted on the mounting seat, a reset wheel 3 is mounted on the support shaft 5, a bearing 4 is mounted between the reset wheel 3 and the support shaft 5, the mounting seat is composed of a fixed bracket 1 and a movable bracket 2, the fixed bracket 1 and the movable bracket 2 are both L-shaped brackets, a bolt hole is provided at the bottom of the fixed bracket 1, a connecting hole corresponding to the bolt hole is provided at the bottom of the movable bracket 2, and an axial hole is provided at the same position on the upper end of the fixed bracket 1 and the movable bracket 2, and the axial hole matches the support shaft 5.
[0020] Preferably, a positioning sink 9 is provided at the bottom of the fixed bracket 1 , and the positioning sink 9 is used to position the movable bracket 2 .
[0021] Preferably, a locking plate 6 is installed at the upper end of the movable bracket 2 outside the shaft hole, and the locking plate 6 is connected to the end surface of the support shaft 5 by screws.
[0022] Preferably, a limit plate 8 is installed on the fixed bracket 1 outside the shaft hole, and a limit groove is provided at the other end of the support shaft 5 corresponding to the limit plate 8. Preferably, a lubricating oil hole is provided at the center of one end of the support shaft 5 facing the movable bracket 2, the inner end of the lubricating oil hole extends to the bearing 4, and the outer end of the lubricating oil hole is connected to an oil pipe 7.
[0023] The working principle of the utility model is as follows: when the reset wheel 3 fails, only the middle reset wheel 3 and the movable bracket 2 need to be replaced, and the weight and volume of the replacement parts are reduced, thereby shortening the maintenance time and reducing the impact on production; specifically, the bolts connecting the bottom of the movable bracket 2 with the fixed bracket 1 are removed, and the movable bracket 2 and the reset wheel 3 can be removed from the fixed bracket 1 as a whole.
Claims
1. A reset wheel device for an annular cooler that is easy to repair and replace, comprising a mounting seat, a support shaft mounted on the mounting seat, a reset wheel mounted on the support shaft, and a bearing mounted between the reset wheel and the support shaft, characterized in that: The mounting base consists of a fixed bracket and a movable bracket, both of which are L-shaped brackets. A bolt hole is provided at the bottom of the fixed bracket, and a connecting hole corresponding to the bolt hole is provided at the bottom of the movable bracket. An axial hole is provided at the same position on the upper end of the fixed bracket and the movable bracket, and the axial hole matches the support shaft.
2. The ring cooler reset wheel device that is easy to repair and replace according to claim 1 is characterized in that: A positioning sink is provided at the bottom of the fixed bracket, and the positioning sink is used to position the movable bracket.
3. The ring cooler reset wheel device that is easy to repair and replace according to claim 1 is characterized in that: The upper end of the movable bracket is located outside the shaft hole and is provided with a locking plate, and the locking plate is connected to the end surface of the supporting shaft by screws.
4. The ring cooler reset wheel device that is easy to repair and replace according to claim 3 is characterized in that: A limiting plate is arranged on the fixed bracket at the outer side of the shaft hole, and a limiting groove is arranged at the other end of the supporting shaft corresponding to the limiting plate.
5. The ring cooler reset wheel device that is easy to repair and replace according to claim 1 is characterized in that: A lubricating oil hole is arranged at the center of one end of the support shaft facing the movable bracket, the inner end of the lubricating oil hole extends to the bearing, and the outer end of the lubricating oil hole is connected to an oil pipe.