Energy-saving tubular heat exchanger

Abstract

The energy-saving tubular heat exchanger comprises a tube body, a bottom plate, a top plate and two screws, block bodies internally provided with threaded holes are fixed to the two sides of the interior of the top end of the tube body, a partition plate is installed in the tube body, a straight tube is installed in the partition plate, one end of the straight tube penetrates through the tube body and then is installed outside the top face of the top plate, and the other end of the straight tube penetrates through the bottom plate. And the straight pipe is communicated with a square elbow. The straight pipe is installed in the pipe body, the liquid drainage holes formed in the straight pipe can enable heat-exchanged materials in the straight pipe to be jetted, and therefore the heat-exchanged materials can make contact with the capillary pipe in the pipe body, circulation of heat exchange media in the capillary pipe is achieved through the pipe fitting and the pipe bundle connector, and the heat exchange efficiency is improved. And meanwhile, the circulating operation of the heat exchange medium can be realized, so that the heat exchange medium in the capillary tube and the heat-exchanged material jetted by the straight tube can complete heat exchange through the tube wall of the capillary tube, the purpose of heat exchange is achieved, and the whole heat exchange operation is completed.

Description

Technical Field

[0001] The utility model relates to the technical field of tubular heat exchangers, in particular to an energy-saving tubular heat exchanger. Background Art

[0002] With the development of society and the continuous progress of mankind, coupled with the influence of the social environment, the use of tubular heat exchangers has become more and more widespread. A tubular heat exchanger is a heat exchange device composed of a tube and a shell. Its working principle is based on heat conduction and fluid flow. During the operation of the tubular heat exchanger, there are two main fluid flow paths: a cold fluid path and a hot fluid path. The cold fluid enters the tubular heat exchanger from one side, passes through the tube wall, and is separated from the flow path of the hot fluid in the tube by a certain distance. The heat conduction within this distance causes heat energy to be transferred from the hot fluid to the cold fluid, causing the temperature of the hot fluid to decrease while the temperature of the cold fluid increases, completing the heat exchange operation.

[0003] When the existing tubular heat exchanger is in use, the whole is mainly composed of a shell, a tube bundle, a tube sheet and a head. The shell is mostly circular, and a parallel tube bundle is installed inside. The two ends of the tube bundle are fixed to the tube sheet. The overall energy-saving effect is poor when in use. When performing heat exchange operations, it takes a long time and the heat exchange effect is not good. At the same time, it is inconvenient to disassemble the tube sheet during use. During the transmission of hot and cold flows, some impurity particles will adhere to the tube sheet, which will affect the heat exchange efficiency of the heat exchanger and need to be disassembled and cleaned. If the tube sheet is not disassembled and cleaned in time, it will be damaged due to excessive impurities, which greatly reduces the service life of the tube sheet. Utility Model Content

[0004] The purpose of the utility model is to solve the problems in the prior art that the overall energy-saving effect is poor during use, the heat exchange operation takes a long time, the heat exchange effect is not good, and it is inconvenient to disassemble the tube sheet during use. During the transmission of hot and cold flows, some impurity particles will adhere to the tube sheet, which will affect the heat exchange efficiency of the heat exchanger and need to be disassembled and cleaned. If the tube sheet is not disassembled and cleaned in time, it will be damaged due to excessive impurities, which greatly reduces the service life of the tube sheet. An energy-saving tubular heat exchanger is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An energy-saving tubular heat exchanger comprises a tube body, a bottom plate, a top plate and two screws, blocks with threaded holes are fixed on both sides of the top of the tube body, a partition is installed inside the tube body, a straight tube is installed inside the partition, one end of the straight tube passes through the tube body and is installed on the outside of the top surface of the top plate, a right-angle elbow is installed on the straight tube, a flange is installed on the right-angle elbow, a capillary tube is installed inside the tube body, a pipe fitting is installed on the top plate, a pipe bundle joint is installed at the end of the pipe fitting, the capillary tube is connected to the pipe fitting, and a drainage hole is opened on the straight tube.

[0007] Preferably, the bottom surface of the tube body is fixed to the bottom plate.

[0008] Preferably, a limit plate is installed on the bottom plate, and the other end of the straight tube is clamped inside the limit plate.

[0009] Preferably, the top surface of the tube body is mounted on the top plate by means of screws, and one end of the screw is threadedly engaged in the threaded hole of the block.

[0010] The utility model has the following beneficial effects:

[0011] The utility model has a straight tube installed inside the tube body, and the drainage hole opened on the straight tube can make the heat exchange material inside the straight tube be sprayed, so that the heat exchange material can contact the capillary tube inside the tube body, and the heat exchange medium can flow through the capillary tube through the pipe fitting and the tube bundle joint, and the circulation operation of the heat exchange medium can be realized at the same time, so that the heat exchange medium inside the capillary tube can complete heat exchange with the heat exchange material sprayed from the straight tube through the tube wall of the capillary tube, so as to achieve the purpose of heat exchange and complete the overall heat exchange operation. A plurality of capillaries can achieve a larger heat exchange area, thereby effectively increasing the heat exchange effect of the heat exchanger, improving the heat exchange efficiency, and further shortening the heat exchange time.

[0012] The top of the tube body of the utility model is installed with a top plate through a block and screws, the tube body and the bottom plate are formed in one piece, the screws are turned to take the screws out from the top plate and the inside of the block, thereby separating the tube body, the bottom plate and the top plate, completing the disassembly, facilitating the cleaning operation of the internal structure of the tube body, and being convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic cross-sectional view of the overall structure of an energy-saving tubular heat exchanger proposed by the utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of an energy-saving tubular heat exchanger proposed by the utility model;

[0015] Figure 3 This is one of the overall structural schematic diagrams of an energy-saving tubular heat exchanger proposed by the utility model;

[0016] Figure 4 This is the second overall structural schematic diagram of an energy-saving tubular heat exchanger proposed by the utility model.

[0017] In the figure: 1. pipe body; 2. bottom plate; 3. top plate; 4. partition; 5. straight pipe; 6. limit plate; 7. right-angle elbow; 8. flange; 9. capillary tube; 10. tube bundle joint; 11. pipe fitting; 12. drainage hole; 13. block; 14. screw. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] Reference Figure 1-4 An energy-saving tubular heat exchanger includes a tube body 1, a bottom plate 2, a top plate 3 and two screws 14. The tube body 1 is made of PPH material. The thickness of the bottom plate 2 and the top plate 3 is 20 mm. Blocks 13 with threaded holes are fixed on both sides of the top of the tube body 1. A partition 4 is installed inside the tube body 1. The thickness of the partition 4 is 15 mm. A straight tube 5 is installed inside the partition 4. The straight tube 5 adopts a straight tube with a center of φ110. One end of the straight tube 5 passes through the tube body 1 and is installed on the outside of the top surface of the top plate 3. A right-angle elbow 7 is installed on the straight tube 5. The model of the right-angle elbow 7 is DN100-PN10. A flange 8 is installed on the right-angle elbow 7. The flange The model of 8 is DN100-PN10, and a capillary tube 9 is installed inside the pipe body 1. The capillary tube 9 is made of FEP material. The specification of the capillary tube 9 is 6*4.2mm. The number of capillaries 9 is 120, and the length of each capillary tube is about 11 meters. The heat exchange area is 25 square meters, which increases the heat exchange effect of the heat exchanger, improves the heat exchange efficiency, and further shortens the heat exchange time. The pipe fitting 11 is installed on the top plate 3. The material of the pipe fitting 11 is PVC. The end of the pipe fitting 11 is installed with a pipe bundle joint 10, which adopts the pipe bundle joint 10 of UPVC-φ50.45. The capillary tube 9 is connected with the pipe fitting 11, and a drainage hole 12 is opened on the straight pipe 5.

[0020] The bottom surface of the tube body 1 is fixed with the bottom plate 2 .

[0021] A limit plate 6 is installed on the bottom plate 2 , and the other end of the straight tube 5 is clamped inside the limit plate 6 .

[0022] The top surface of the tube body 1 is mounted on the top plate 3 via a screw 14 , and one end of the screw 14 is threadedly engaged in the threaded hole of the block 13 .

[0023] When using an energy-saving tubular heat exchanger, the heat exchanger is placed inside the storage tank as a whole. When the heat exchanger is used as a whole, an external pump is installed on the flange 8 at one end of the right-angle elbow 7, and the tube bundle joint 10 is connected with the external heat exchange medium pipeline. The heat exchange material is pumped in from the inlet of the flange 8, so that the heat exchange material is transported to the inside of the straight tube 5 through the right-angle elbow 7. The drainage hole 12 opened on the straight tube 5 can make the heat exchange material inside the straight tube 5 spray, so that the heat exchange material can contact the capillary 9 inside the tube body 1, and the inside of the capillary 9 is connected to the pipe 11. The bundle joint 10 realizes the circulation of the heat exchange medium and can also realize the circulation operation of the heat exchange medium, so that the heat exchange medium inside the capillary 9 can complete heat exchange with the heat exchange material sprayed from the straight tube 5 through the tube wall of the capillary 9, thereby achieving the purpose of heat exchange and completing the overall heat exchange operation. The top of the tube body 1 is installed with the top plate 3 through the block 13 and the screw 14, and the tube body 1 and the bottom plate 2 are integrally formed. When disassembling, the screw 14 is rotated to remove one end of the screw 14 from the inside of the block 13, thereby separating the tube body 1, the bottom plate 2 and the top plate 3, completing the disassembly, facilitating the cleaning operation of the internal structure of the tube body 1, and convenient to use.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving tubular heat exchanger, comprising a tube body (1), a bottom plate (2), a top plate (3) and two screws (14), characterized in that: Blocks (13) with threaded holes are fixed on both sides of the top of the tube body (1). A partition (4) is installed inside the tube body (1). A straight tube (5) is installed inside the partition (4). One end of the straight tube (5) passes through the tube body (1) and is installed outside the top surface of the top plate (3). A right-angle elbow (7) is installed on the straight tube (5). A flange (8) is installed on the right-angle elbow (7). A capillary tube (9) is installed inside the tube body (1). A PVC pipe fitting (11) is installed on the top plate (3). A pipe bundle joint (10) is installed at the end of the PVC pipe fitting (11). The capillary tube (9) is connected to the PVC pipe fitting (11). A drainage hole (12) is opened on the straight tube (5).

2. The energy-saving tubular heat exchanger according to claim 1, characterized in that: The bottom surface of the tube body (1) is fixed with a bottom plate (2).

3. The energy-saving tubular heat exchanger according to claim 1, characterized in that: A limiting plate (6) is installed on the bottom plate (2), and the other end of the straight tube (5) is clamped inside the limiting plate (6).

4. The energy-saving tubular heat exchanger according to claim 1, characterized in that: The top surface of the tube body (1) is mounted on the top plate (3) via a screw (14), and one end of the screw (14) is threadedly engaged in the threaded hole of the block body (13).

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