Device for detecting quality of internal and external structural surfaces of finished product of polyhedral building module

By designing a finished inner and outer structural surface quality detection device for a polyhedral building module, using a fully automatic control six-axis robot, a three-dimensional scanner, a QR code scanner or an RFID reader, the problems of low manual detection efficiency and low accuracy in the prior art are solved, and fast, accurate and complete quality detection of the inner and outer structural surfaces of the building module are achieved.

CN222689724UActive Publication Date: 2025-03-28CHINA STATE CONSTR HAILONG TECH CO LTD +1
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Patent Information

Application Number
CN202420835648.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the production process of existing hexahedral building modules, manual inspection efficiency and low accuracy, and the construction quality cannot be comprehensively evaluated.

Method used

Design a finished internal and external structural surface quality detection device for polyhedral building modules, using a fully automatic control six-axis robot, a three-dimensional scanner, a QR code scanner or an RFID reader to achieve autonomous movement and quality detection.

Benefits of technology

It realizes fast, accurate and complete quality inspection of the inner and outer structural surfaces of the multihedral building module, and can evaluate quality data such as horizontality, gap depth, diagonal lines, yin and yang angles and embedded parts, improving detection efficiency and accuracy.

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Abstract

The utility model discloses a device for detecting the quality of internal and external structural surfaces of a finished product of a polyhedral building module. Comprising two Y-axis sliding modules which are oppositely arranged, an X-axis sliding module which is arranged on the Y-axis sliding modules and can slide along a Y axis, a Z-axis driving module which is arranged on the X-axis sliding module and can move along an X axis, and a six-axis manipulator which is arranged on the Z-axis driving module and can move along a Z axis, the three-dimensional scanner and the two-dimensional code scanning gun or the RFID reading head are arranged on the six-axis manipulator; the upper computer control system is in control connection with the Y-axis sliding module, the X-axis sliding module, the Z-axis driving module and the six-axis mechanical arm. According to the utility model, full-automatic control is adopted, the Y-axis sliding module, the X-axis sliding module, the Z-axis driving module and the six-axis robot are linked and matched to realize autonomous movement under a planned path, and the internal and external quality detection of the polyhedral building module is carried out in combination with the tail end scanner.
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Description

Technical Field

[0001] The utility model relates to the technical field of modular buildings, in particular to a device for detecting the quality of the internal and external structural surfaces of a finished product of a polyhedral building module. Background Art

[0002] Modular integrated buildings prefabricate the structure, electromechanical, and decoration in the factory, and then transport the modules to the site for installation. This technology can minimize on-site operations and transform the construction industry into a manufacturing industry. When the decoration is completed in the factory, the modules are generally hexahedrons. However, the existing hexahedron box molds need to be inspected for construction quality during the production process. The problems faced by the inspection are as follows: 1. Manual inspection is inefficient and has low accuracy; 2. It is impossible to fully evaluate the construction quality; this technology is developed for this reason. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides a device for detecting the quality of the inner and outer structural surfaces of a finished product of a polyhedral building module.

[0004] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0005] The utility model provides a device for detecting the quality of the internal and external structural surfaces of a finished product of a polyhedral building module, comprising: two Y-axis sliding modules arranged opposite to each other, an X-axis sliding module arranged on the Y-axis sliding module and capable of sliding along the Y-axis, a Z-axis driving module arranged on the X-axis sliding module and capable of moving along the X-axis, a six-axis manipulator arranged on the Z-axis driving module and capable of moving along the Z-axis, a three-dimensional scanner and a two-dimensional code scanning gun or an RFID reader arranged on the six-axis manipulator, and a host computer control system;

[0006] The host computer control system is connected to the Y-axis sliding module, X-axis sliding module, Z-axis driving module, and six-axis manipulator control, and can control the movement of the Y-axis sliding module, X-axis sliding module, Z-axis driving module, and six-axis manipulator, and drive the three-dimensional scanner and two-dimensional code scanning gun or RFID reader to detect the structural surface of the building module on the work station.

[0007] Preferably, the host computer control system also includes an external central control screen for transmitting equipment status and motion information, and displaying detection data, detection results and the digital twin of the equipment on the central control screen.

[0008] Preferably, the host computer control system is electrically connected to the corresponding ends of the 3D scanner and the QR code scanner or the RFID reader, and is used to detect the quality information of the structural surface of the building module by the 3D scanner and the QR code scanner or the RFID reader and send it to the external production system.

[0009] Preferably, the Y-axis sliding module includes a Y-axis electric slide rail or a Y-axis linear module.

[0010] Preferably, the X-axis sliding module includes an X-axis electric slide rail or an X-axis linear module.

[0011] Preferably, the Z-axis driving module includes a Z-axis electric slide rail or a Z-axis linear module.

[0012] The technical solution of the utility model has the following beneficial effects:

[0013] The utility model adopts fully automatic control to realize autonomous movement on the planned path through the linkage of Y-axis sliding module, X-axis sliding module, Z-axis driving module and six-axis robot, and realizes internal and external quality inspection of various types of polyhedral (such as hexahedron) building modules on the inspection station in combination with the terminal scanner. The internal and external quality inspection of the polyhedral building modules is not limited to the verticality, bay depth, diagonal line and yin and yang corners and embedded parts, such as pipes, wire boxes, window frames and other quality data such as position and size. The terminal two-dimensional code scanning gun or RFID reader is combined to identify and check the information of the products to be tested at the station, which is used to obtain and judge the motion trajectory and operation path files of each moving part, and quickly, accurately and completely evaluate the construction quality; the central control screen can display the real-time display of various states and information, and the automatic building module RFID reader block recognition technology can automatically match the product information of various types of building modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0016] Figure 3 It is a schematic diagram of the installation of the dimensional scanner and the two-dimensional code scanning gun or the RFID reader of the utility model. DETAILED DESCRIPTION

[0017] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] In the present invention, unless otherwise expressly specified or limited, a first feature is “on” or “below” a second feature.

[0022] “Under” may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature being “above”, “above”, and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being “under”, “below”, and “below” the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0023] Reference Figures 1 to 3The utility model provides a device for detecting the quality of the internal and external structural surfaces of a finished product of a polyhedral building module, comprising: two Y-axis sliding modules 1 arranged opposite to each other, an X-axis sliding module 2 arranged on the Y-axis sliding module 1 and capable of sliding along the Y-axis, a Z-axis driving module 3 arranged on the X-axis sliding module 2 and capable of moving along the X-axis, a six-axis manipulator 4 arranged on the Z-axis driving module 3 and capable of moving along the Z-axis, a three-dimensional scanner 5 and a two-dimensional code scanning gun or an RFID reader 6 arranged on the six-axis manipulator 4, and a host computer control system, wherein the polyhedral building module is a hexahedral building module, and the two-dimensional code scanning gun can scan the two-dimensional code pasted on the hexahedral building module. Dimensional code, so as to obtain the information of the hexahedral building module. The three-dimensional scanner 5 is used to scan the outer wall and the inner wall of the hexahedral building module. When detecting the outer wall, the external structural surface detection can be realized by controlling the Y-axis sliding module 1, the X-axis sliding module 2, the Z-axis driving module 3 and the six-axis robot to cooperate in linkage. When detecting the internal surface, after the six-axis manipulator 4 of the device is aligned with the door of the hexahedral building module, the six-axis manipulator 4 is extended into the door of the hexahedral building module, and then the internal structural surface is detected by controlling the Y-axis sliding module 1, the X-axis sliding module 2, the Z-axis driving module 3 and the six-axis robot to cooperate in linkage.

[0024] The host computer control system is connected to the Y-axis sliding module 1, the X-axis sliding module 2, the Z-axis driving module 3, and the six-axis manipulator 4, and can control the movement of the Y-axis sliding module 1, the X-axis sliding module 2, the Z-axis driving module 3, and the six-axis manipulator 4, and drive the three-dimensional scanner 5 and the two-dimensional code scanning gun or the RFID reader 6 to detect the structural surface of the building module on the workstation. The host computer control system also includes a central control screen for transmitting equipment status and motion information, and displays the detection data, detection results, and the digital twin of the equipment on the central control screen. The host computer control system is electrically connected to the corresponding ends of the three-dimensional scanner 5 and the two-dimensional code scanning gun or the RFID reader 6, and is used to detect the quality information of the structural surface of the building module by the three-dimensional scanner 5 and the two-dimensional code scanning gun or the RFID reader 6 and send it to the external production system. The host computer control system is connected to the production system, and the execution of the detection business and information interaction can be realized.

[0025] Furthermore, the Y-axis sliding module includes a Y-axis electric slide rail, which can also be replaced by a Y-axis linear module, the X-axis sliding module includes an X-axis electric slide rail, which can be replaced by an X-axis linear module, and the Z-axis drive module includes a Z-axis linear module, wherein the Y-axis sliding module drive can drive the X-axis sliding module to move along the Y-axis, the X-axis linear module drive can drive the Z-axis drive module to move along the X-axis, and the Z-axis module drive can drive the six-axis manipulator to move on the Z-axis, so that the three-dimensional scanner 5 and the two-dimensional code scanning gun or RFID reader 6 can realize autonomous movement along the planned path through the X-, Y-, and Z-axis drive modules and the six-axis manipulator.

[0026] Working principle of this utility model:

[0027] After the production system issues the execution task of the workstation, the Y-axis sliding module 1, the X-axis sliding module 2, the Z-axis driving module 3 and the six-axis robot are linked to achieve autonomous movement along the planned path, and the end-point scanner is combined to realize the quality inspection of the internal and external structural surfaces of the polyhedron (such as a hexahedron) building module.

[0028] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.

Claims

1. A device for detecting the quality of the internal and external structural surfaces of a finished product of a polyhedral building module, characterized in that: include: Two Y-axis sliding modules arranged opposite to each other, an X-axis sliding module arranged on the Y-axis sliding module and capable of sliding along the Y-axis, a Z-axis driving module arranged on the X-axis sliding module and capable of moving along the X-axis, a six-axis manipulator arranged on the Z-axis driving module and capable of moving along the Z-axis, a three-dimensional scanner and a two-dimensional code scanning gun or an RFID reader arranged on the six-axis manipulator, and a host computer control system; The host computer control system is connected to the Y-axis sliding module, X-axis sliding module, Z-axis driving module, and six-axis manipulator control, and can control the movement of the Y-axis sliding module, X-axis sliding module, Z-axis driving module, and six-axis manipulator, and drive the three-dimensional scanner and two-dimensional code scanning gun or RFID reader to detect the structural surface of the building module on the work station.

2. The device for detecting the quality of the internal and external structural surfaces of the finished product of the polyhedral building module according to claim 1 is characterized in that: The host computer control system also includes an external central control screen for transmitting equipment status and motion information, and displaying detection data, detection results and the digital twin of the equipment on the central control screen.

3. The device for detecting the quality of the internal and external structural surfaces of the finished product of the polyhedral building module according to claim 2 is characterized in that: The host computer control system is electrically connected to the corresponding ends of the 3D scanner and the QR code scanner or the RFID reader, and is used to detect the quality information of the structural surface of the building module by the 3D scanner and the QR code scanner or the RFID reader and send it to the external production system.

4. The device for detecting the quality of the internal and external structural surfaces of the finished product of the polyhedral building module according to claim 1 is characterized in that: The Y-axis sliding module includes a Y-axis electric slide rail or a Y-axis linear module.

5. The device for detecting the quality of the internal and external structural surfaces of the finished product of the polyhedral building module according to claim 1, characterized in that: The X-axis sliding module includes an X-axis electric slide rail or an X-axis linear module.

6. The device for detecting the quality of the internal and external structural surfaces of the finished product of the polyhedral building module according to claim 1, characterized in that: The Z-axis driving module includes a Z-axis electric slide rail or a Z-axis linear module.