Gas sensor correlation angle testing tool

By designing a gas sensor-to-fire angle testing tool for automatic left-right rotation and pitch angle adjustment and the emission component, the problem of traditional calibration methods being unable to effectively utilize the container cavity space and detection accuracy is limited, and efficient and accurate gas sensor detection is achieved.

CN222689725UActive Publication Date: 2025-03-28ZHEJIANG JIAKANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420841655.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-28
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The traditional gas sensor calibration method cannot effectively utilize the container cavity space, resulting in limited detection accuracy and existing testing devices cannot meet the detection needs of gas sensors.

Method used

A gas sensor emission angle test tool is designed, using a rotating component that automatically rotates left and right and pitch angle adjustment. In conjunction with the transmitting component, the amplitude signal of the receiving end is side-wise viewed from angle to side.

Benefits of technology

Through automated adjustment testing, precise angle control is controlled, and manual adjustment is eliminated, detection accuracy and efficiency are improved, and testing at specified temperatures can be carried out in a temperature-controlled oven.

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Abstract

The utility model provides a gas sensor correlation angle test tool, which is characterized by comprising a test base, one end of the test base is provided with a rotary mounting hole in a stepped manner, and the other end of the test base is provided with a mounting seat; the left-right steering stepping motor is mounted on the test base below the rotary mounting hole; the rotating assembly is connected with the left-right steering stepping motor; the transmitting assembly is connected with the mounting seat; the receiving end of the rotating assembly and the transmitting end of the transmitting assembly are located on the same straight line. The rotating assembly capable of automatically rotating left and right and adjusting the pitching angle is matched with the transmitting assembly, and amplitude signals of a receiving end are laterally viewed from angles one by one.
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Description

Technical Field

[0001] The utility model relates to a gas sensor incident angle testing tool. Background Art

[0002] Gas sensors are often used to monitor gases. With the development of technology, the requirements for the detection performance of gas sensors are gradually increasing. In order to ensure the detection accuracy of gas sensors, gas sensors need to be calibrated regularly.

[0003] The traditional gas sensor calibration method has the following problems: gas sensors are generally cylindrical in structure, and multiple gas sensors are placed in a larger container. The inner volume of the container cannot be reasonably utilized, resulting in a relatively large volume of the inner cavity of the container. The existing testing equipment cannot meet the detection requirements of gas sensors. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems in the existing technology and propose a gas sensor shooting angle test tool, which cooperates with a transmitting component through a rotating component that can automatically rotate left and right and adjust the pitch angle to observe the amplitude signal of the receiving end at each angle.

[0005] The purpose of the utility model can be achieved through the following technical solutions: a gas sensor incident angle test tool, characterized in that it includes:

[0006] A test base, one end of which has a stepped rotating mounting hole, and the other end of the test base is equipped with a mounting seat;

[0007] Left and right steering stepper motors, which are mounted on the test base below the rotating mounting hole;

[0008] A rotating assembly connected to the left and right steering stepper motors;

[0009] A launch assembly connected to the mounting base;

[0010] The receiving end of the rotating assembly and the transmitting end of the transmitting assembly are located on the same straight line.

[0011] Furthermore, the rotating assembly includes a rotating disk, a support column and a left and right steering platform, the rotating disk cooperates with the rotating mounting hole and is connected to the left and right stepper motors, the support column is vertically fixed on the rotating disk, the left and right steering platforms are fixed above the support column, one side of the left and right steering platforms is connected to a pitch steering stepper motor, the left and right steering platforms are rotatably connected to a pitch steering platform connected to the pitch steering stepper motor, the pitch steering platform is concave and has a plug-in slot on the edge, and the pitch packing platform is connected to a sensor adapter plate through the plug-in slot.

[0012] Furthermore, the transmitting assembly includes a sensor bracket, a transmitting end sensor and a distance adjustment bracket, the lower end of the sensor bracket has a T-shaped base connected and fixed to the mounting seat, the distance adjustment bracket is fixed to the upper end of the sensor bracket, the front end of the distance adjustment bracket is fixed with a sensor mounting seat, and the transmitting end sensor is fixed on the sensor mounting seat.

[0013] Furthermore, the upper end of the sensor bracket has a horizontal cross bar, the distance adjustment bracket is installed on the horizontal cross bar and has a long adjustment slot, and a fixing screw is provided between the distance adjustment bracket and the horizontal cross bar through the adjustment slot.

[0014] Furthermore, a cylindrical foot for stabilizing the test base is provided at the lower end thereof.

[0015] Furthermore, a receiving end sensor is installed on the sensor adapter board.

[0016] Compared with the prior art, the advantages of the present application are as follows: it uses a rotating component that can automatically rotate left and right and adjust the pitch angle in conjunction with a transmitting component to observe the amplitude signal of the receiving end at each angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the test tooling;

[0018] Figure 2 This is a schematic diagram of the test fixture from another perspective;

[0019] Figure 3 is a schematic diagram of a top view of a launch assembly;

[0020] Figure 4 is a schematic diagram of a rotating assembly;

[0021] Figure 5 This is a schematic diagram of the separation of the rotating assembly and the test base.

[0022] In the figure, 1. test base; 11. cylindrical foot; 12. mounting seat; 13. left and right steering stepper motor; 14. rotating mounting hole; 2. rotating disk; 21. support column; 22. left and right steering platform; 23. pitch steering stepper motor; 24. pitch steering platform; 25. sensor adapter plate; 26. receiving end sensor; 31. sensor bracket; 32. T-shaped base; 33. horizontal cross bar; 34. distance adjustment bracket; 35. fixing screw; 36. sensor mounting seat; 37. transmitting end sensor; 38. adjustment slot. DETAILED DESCRIPTION

[0023] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention.

[0024] like Figure 1-5 As shown, a gas sensor incident angle test tool is characterized in that it includes:

[0025] A test base 1, one end of which has a stepped rotation mounting hole 14, and the other end of the test base 1 is mounted with a mounting seat 12;

[0026] A left and right steering stepper motor 13, which is mounted on the test base 1 below the rotating mounting hole 14;

[0027] A rotating assembly connected to the left and right steering stepping motors 13;

[0028] A launch assembly connected to the mounting base 12;

[0029] The receiving end of the rotating assembly and the transmitting end of the transmitting assembly are located on the same straight line.

[0030] Furthermore, the rotating assembly includes a rotating disk 2, a support column 21, and a left and right steering platform 22. The rotating disk 2 cooperates with the rotating mounting hole 14 and is connected to the left and right stepper motors. The support column 21 is vertically fixed on the rotating disk 2. The left and right steering platform 22 is fixed above the support column 21. A pitch steering stepper motor 23 is connected to one side of the left and right steering platform 22. A pitch steering platform 24 connected to the pitch steering stepper motor 23 is rotatably connected to the left and right steering platform 22. The pitch steering platform 24 is concave and has a plug-in slot on the edge. The sensor adapter plate 25 is connected to the pitch packing platform through the plug-in slot. The sensor adapter plate 25 can be replaced according to the sensor model. The left and right angles are adjusted by connecting the left and right steering stepper motor 13 to the rotating plate. The pitch steering stepper motor 23 is connected to the pitch steering platform 24 to adjust the pitch angle, so as to provide for subsequent testing of signal strengths at different angles.

[0031] Furthermore, the transmitting assembly includes a sensor bracket 31, a transmitting end sensor 37 and a distance adjustment bracket 34. The lower end of the sensor bracket 31 has a T-shaped base 32 connected and fixed to the mounting seat 12. The distance adjustment bracket 34 is fixed to the upper end of the sensor bracket 31. A sensor mounting seat 36 is fixed to the front end of the distance adjustment bracket 34. The transmitting end sensor 37 is fixed on the sensor mounting seat 36.

[0032] Furthermore, the sensor bracket 31 has a horizontal crossbar 33 at its upper end, the distance adjustment bracket 34 is mounted on the horizontal crossbar 33 and has a long strip-shaped adjustment slot 38, and a fixing screw 35 is provided between the distance adjustment bracket 34 and the horizontal crossbar 33 through the adjustment slot 38. By changing the position of the distance adjustment bracket 34 on the horizontal crossbar 33, the shooting distance can be adjusted by tightening the fixing screw 35.

[0033] Furthermore, a cylindrical foot 11 is provided at the lower end of the test base 1 for stabilization.

[0034] Furthermore, a receiving end sensor 26 is installed on the sensor adapter board 25 .

[0035] The sensor beam distance of this test fixture can be adjusted arbitrarily between 2cm-13cm. The signal test angle is controlled by the left and right steering stepper motor 13 and the pitch steering stepper motor 23, eliminating manual adjustment and achieving precise angles. Due to the use of automated adjustment testing, the fixture can be placed in a temperature-controlled oven to perform testing at a specified temperature. Due to the use of motor-driven angle testing, the angles in both directions can be set very finely. After turning to an angle, more comprehensive data can be collected through computer recording, and a 3D emission angle diagram of the sensor can be drawn through software.

[0036] Under the premise of a predetermined test distance, the transmitting end sensor 37 and the receiving end sensor are fixed on the workpiece position, and the two sensors are respectively connected to the oscilloscope and the signal source end. Through the micro-adjustment control of the left and right steering stepper motor 13 and the pitch steering stepper motor 23, the transmitting and receiving signals within the pitch angle and left and right angle range can be tested. Through data collection at each angle, the data can be statistically analyzed to obtain the effective transmitting angle of the sensor and the signal strength value at each angle.

[0037] The technical solution of the above utility model provides a solution that is significantly different from the prior art to address the technical problem that the prior art solution is too single. The parts not involved in the technical solution of this application are the same as the prior art or can be implemented by using the prior art and will not be described in detail.

[0038] The technical solutions in the above embodiments have clearly and completely described the contents of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

Claims

1. A gas sensor incident angle test tool, characterized in that: It includes: A test base, one end of which has a stepped rotating mounting hole, and the other end of the test base is equipped with a mounting seat; Left and right steering stepper motors, which are mounted on the test base below the rotating mounting hole; A rotating assembly connected to the left and right steering stepper motors; A launch assembly connected to the mounting base; The receiving end of the rotating assembly and the transmitting end of the transmitting assembly are located on the same straight line.

2. A gas sensor incident angle test tool according to claim 1, characterized in that: The rotating assembly includes a rotating disk, a support column and a left and right steering platform. The rotating disk cooperates with the rotating mounting hole and is connected to the left and right stepper motors. The support column is vertically fixed on the rotating disk. The left and right steering platforms are fixed above the support column. One side of the left and right steering platforms is connected to a pitch steering stepper motor. A pitch steering platform connected to the pitch steering stepper motor is rotatably connected to the left and right steering platforms. The pitch steering platform is concave and has a plug-in slot on the edge. The pitch steering platform is connected to a sensor adapter plate through the plug-in slot.

3. A gas sensor incident angle test tool according to claim 1, characterized in that: The transmitting assembly includes a sensor bracket, a transmitting end sensor and a distance adjustment bracket. The lower end of the sensor bracket has a T-shaped base connected and fixed to a mounting seat. The distance adjustment bracket is fixed to the upper end of the sensor bracket. The front end of the distance adjustment bracket is fixed with a sensor mounting seat, and the transmitting end sensor is fixed on the sensor mounting seat.

4. A gas sensor incident angle test tool according to claim 3, characterized in that: The upper end of the sensor bracket is provided with a horizontal crossbar, the distance adjustment bracket is installed on the horizontal crossbar and has a long strip-shaped adjustment slot, and a fixing screw for fixing the distance adjustment bracket and the horizontal crossbar is arranged through the adjustment slot.

5. The gas sensor incident angle test tool according to claim 1, characterized in that: The lower end of the test base is provided with a cylindrical foot for stabilizing the test base.

6. A gas sensor incident angle test tool as claimed in claim 2, characterized in that: The receiving end sensor is installed on the sensor adapter board.