Wear-resistant long-life motor reduction gearbox cover plate
By introducing a gear system driven by DC motor, a water circulation heat dissipation system, and a shock absorption mechanism into the motor gearbox cover, the problem of poor heat dissipation and shock absorption effect of the existing motor gearbox cover is solved, significantly extending the service life of the motor gearbox and improving practicality.
Patent Information
- Application Number
- CN202421411767.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing motor gearbox cover has poor heat dissipation and shock absorption effects in actual use, resulting in a reduced service life of the motor gearbox.
A wear-resistant long-life motor gearbox cover is designed, which uses a DC motor to drive the cylinder to rotate, driving the gear system to reduce the speed, and improve the heat dissipation efficiency through the water circulation system of the water pump and the bow-shaped sink. At the same time, shock absorption mechanisms are introduced, including sound insulation frames, buffer frames and card blocks, to enhance the connection stability of the cover plate and the box.
It effectively improves the heat dissipation and shock absorption performance of the motor gearbox, extends its service life, reduces noise and vibration, and improves the overall practicality.
Smart Images

Figure CN222691500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor reduction box cover plates, in particular to a wear-resistant and long-life motor reduction box cover plate. Background Art
[0002] A motor reducer is a mechanical device, usually composed of a motor and a reducer, used to reduce the speed of the motor output shaft and increase the torque. It converts the high-speed, low-torque motor output into a low-speed, high-torque output through an internal gear transmission system. The reducer is usually composed of a housing, an input shaft, an output shaft, a gear set and other components. Its functions include reducing speed, transmitting power and changing the output direction. It is commonly used in industrial equipment, automobiles, mechanical devices and other fields to meet the power transmission needs of different working environments and load requirements.
[0003] Wear-resistant and long-life motor reducer cover is a housing component used to cover the motor reducer, which has the characteristics of wear resistance and long life. It is usually made of high-strength, corrosion-resistant materials such as aluminum alloy or stainless steel to protect internal gears, bearings and transmission devices from external environment and physical damage. Ensure the stability and long-term reliable operation of the motor reducer.
[0004] In the wear-resistant long-life motor reducer cover, only one cover is used to install on the motor reducer. In actual use, the heat dissipation and shock absorption effect is poor, which reduces the service life of the motor reducer. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a wear-resistant and long-life motor reducer cover, aiming to improve the problem of poor heat dissipation and shock absorption effect and reduced service life of the motor reducer in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a wear-resistant and long-life motor reduction box cover plate, comprising a box body, a DC motor is fixedly connected to the rear side of the box body, a plurality of cylinders are rotatably connected to the inner wall of the box body, the output end of the DC motor passes through the box body and is fixedly connected to the cylinder on the right side, a first gear is fixedly connected to the outer side of the cylinder, a second gear is meshingly connected to the outer side of the first gear, and the second gears are respectively fixedly connected to the corresponding cylinders, the front end of the cylinder on the left side passes through the box body, a top cover plate is arranged on the top of the box body, and a plurality of A heat sink, wherein a plurality of heat dissipation holes are provided on the left side of the heat sink, a water tank is fixedly connected to the left side of the box body, a water pump is fixedly connected to the front side of the water tank, an output end of the water pump is connected to a water inlet pipe, a water inlet is provided on the right side of the front end of the top cover plate, a water outlet is provided on the left side of the front end of the top cover plate, an arched water trough is provided on the rear side of the water inlet, the left side of the arched water trough is connected to the water outlet, the water inlet pipe is connected to the water inlet, the front end of the water outlet is connected to a water outlet pipe, the left side of the water outlet pipe is connected to the water tank, the top end of the heat sink is fixedly connected to a top plate, and a shock absorbing mechanism is provided on the top end of the box body.
[0007] As a further description of the above technical solution: the shock absorbing mechanism includes a sound insulation frame, which is fixedly connected to the top inner wall of the box body, and the top outer wall of the box body is fixedly connected to a buffer frame. A card slot is provided in the middle of the top of the box body, and a card block is fixedly connected to the bottom of the top cover plate. The top cover plate and the top of the box body are both provided with a plurality of hole slots, and the inner walls of the hole slots are provided with fixing screws.
[0008] As a further description of the above technical solution: the top of the water tank is connected to a water inlet, and the inner wall of the water inlet is provided with a water tank plug.
[0009] As a further description of the above technical solution: an observation window is opened on the left side of the water tank, and an outer side of the observation window is fixedly connected with an outer frame.
[0010] As a further description of the above technical solution: the rear side of the water tank is connected to a drain pipe, and the rear side of the drain pipe is provided with a water pipe cover.
[0011] As a further description of the above technical solution: a fixing plate is fixedly connected to the right side of the top of the water tank, and a fan is fixedly connected to the top of the fixing plate.
[0012] As a further description of the above technical solution: a controller is fixedly connected to the middle of the front end of the water tank, and the controller is electrically connected to the DC motor, the water pump and the fan respectively.
[0013] As a further description of the above technical solution: the outer side of the controller is fixedly connected to a shell, and the outer side of the shell is rotatably connected to a dust cover.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, a DC motor drives the cylinder to rotate, the cylinder drives the first gear to rotate, the first gear drives the second gear to rotate through meshing, the gears between adjacent cylinders are meshed to achieve a decreasing speed, a water pump draws water from the water tank into the water inlet pipe, the water flows into the arched water tank through the water inlet, the top cover plate absorbs heat and transfers it to the water in the water tank, the water flows out through the water outlet and flows back to the water tank, the heat sink absorbs the heat of the top cover plate and takes it away through the air flow, the heat dissipation holes increase the air contact area, and the heat dissipation efficiency is improved.
[0016] 2. In the utility model, the sound insulation frame can reduce the transmission of internal mechanical rotation sound, the buffer frame can reduce the extrusion between, the mutual engagement between the card block and the card slot can make the top cover plate and the box body more stable, and the fixing screws can make the top cover plate and the box body tightly connected to prevent external dust and the like from entering the interior of the box body, which can reduce noise and vibration and improve its practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of a wear-resistant and long-life motor reduction box cover plate proposed by the utility model;
[0018] Figure 2 A three-dimensional diagram of a wear-resistant and long-life motor reduction box cover plate proposed by the utility model;
[0019] Figure 3 This is a planing view of a wear-resistant and long-life motor reduction box cover proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the water tank structure of a wear-resistant and long-life motor reduction box cover proposed by the utility model;
[0021] Figure 5 The utility model provides a schematic diagram of the box structure of a wear-resistant and long-life motor reduction box cover.
[0022] Legend:
[0023] 1. Box body; 2. Shock absorption mechanism; 201. Sound insulation frame; 202. Buffer frame; 203. Hole groove; 204. Block; 205. Fixing screw; 206. Slot; 3. DC motor; 4. Cylinder; 5. First gear; 6. Second gear; 7. Top cover; 8. Heat sink; 9. Heat dissipation hole; 10. Water tank; 11. Water pump; 12. Water inlet pipe; 13. Water outlet pipe; 14. Bow-shaped water tank; 15. Water inlet; 16. Water outlet; 17. Water filling port; 18. Water tank plug; 19. Observation window; 20. Outer frame; 21. Drain pipe; 22. Water pipe cover; 23. Fixing plate; 24. Fan; 25. Controller; 26. Casing; 27. Dust cover; 28. Top plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 3 , Figure 4 and Figure 5 The utility model provides an embodiment: a wear-resistant and long-life motor reduction box cover plate, comprising a box body 1, a DC motor 3 is fixedly connected to the rear side of the box body 1, a plurality of cylinders 4 are rotatably connected to the inner wall of the box body 1, the output end of the DC motor 3 passes through the box body 1 and is fixedly connected to the right cylinder 4, a first gear 5 is fixedly connected to the outer side of the cylinder 4, a second gear 6 is meshingly connected to the outer side of the first gear 5, and the second gears 6 are respectively fixedly connected to the corresponding cylinders 4, the front end of the left cylinder 4 passes through the box body 1, a top cover plate 7 is arranged on the top of the box body 1, a plurality of heat sinks 8 are fixedly connected to the top of the top cover plate 7, and the left side of the heat sink 8 is opened There are multiple heat dissipation holes 9, a water tank 10 is fixedly connected to the left side of the box body 1, a water pump 11 is fixedly connected to the front side of the water tank 10, and the output end of the water pump 11 is connected to a water inlet pipe 12, a water inlet 15 is opened on the right side of the front end of the top cover plate 7, a water outlet 16 is opened on the left side of the front end of the top cover plate 7, an arched water trough 14 is opened on the rear side of the water inlet 15, the left side of the arched water trough 14 is connected to the water outlet 16, the water inlet pipe 12 is connected to the water inlet 15, the front end of the water outlet 16 is connected to the water outlet pipe 13, and the left side of the water outlet pipe 13 is connected to the water tank 10, the top of the heat dissipation plate 8 is fixedly connected to the top plate 28, and the top of the box body 1 is provided with a shock absorbing mechanism 2;
[0026] Specifically, the cylinder 4 is driven to rotate by the DC motor 3, and the rotation of the cylinder 4 drives the first gear 5 above it to rotate, and the second gear 6 is driven to rotate through the meshing connection, and the meshing between the first gear 5 and the second gear 6 in the two adjacent cylinders 4 is used to realize the decreasing speed. The water in the water tank 10 is pumped into the water inlet pipe 12 by starting the water pump 11, and the water is sent to the water inlet 15 through the water inlet pipe 12 and flows in the arched water tank 14, and the top cover plate 7 can absorb the heat and transfer it to the water flowing in the arched water tank 14. The water absorbs the heat and enters the water outlet pipe 13 through the water outlet 16 and flows back to the water tank 10. At the same time, the heat sink 8 can absorb the heat in the top cover plate 7 and take the heat away through the flow of air. The heat dissipation holes 9 can increase the contact area with the air, thereby improving the heat dissipation efficiency.
[0027] Reference Figure 4 and Figure 5 The shock absorbing mechanism 2 includes a sound insulation frame 201, which is fixedly connected to the top inner wall of the box body 1, and a buffer frame 202 is fixedly connected to the top outer wall of the box body 1. A card slot 206 is provided in the middle of the top of the box body 1, and a card block 204 is fixedly connected to the bottom of the top cover plate 7. A plurality of holes 203 are provided on the top of the top cover plate 7 and the top of the box body 1, and fixing screws 205 are provided on the inner wall of the hole slot 203;
[0028] Specifically, between the top cover plate 7 and the box body 1, the sound insulation frame 201 can reduce the transmission of the internal mechanical rotation sound, the buffer frame 202 can reduce the extrusion between them, and the mutual engagement between the clamping block 204 and the clamping groove 206 can make the top cover plate 7 and the box body 1 more stable. The fixing screws 205 can make the top cover plate 7 and the box body 1 tightly connected to prevent external dust and the like from entering the interior of the box body 1, thereby reducing noise and vibration and improving its practicality.
[0029] Reference Figure 1 , Figure 2 and Figure 4 The top of the water tank 10 is connected with a water injection port 17, and a water tank plug 18 is provided on the inner wall of the water injection port 17; an observation window 19 is provided on the left side of the water tank 10, and an outer frame 20 is fixedly connected to the outer side of the observation window 19; a drain pipe 21 is connected to the rear side of the water tank 10, and a water pipe cover 22 is provided on the rear side of the drain pipe 21; a fixing plate 23 is fixedly connected to the right side of the top of the water tank 10, and a fan 24 is fixedly connected to the top of the fixing plate 23;
[0030] Specifically, water can be added to the water tank 10 through the water filling port 17, dust can be prevented from entering the water tank 10 through the water tank plug 18, the situation inside the water tank 10 can be observed through the observation window 19, the water in the water tank 10 can be drained through the drain pipe 21, the water pipe cover 22 can prevent the water in the water tank 10 from flowing out, and the air flow rate between the heat sink 8 and the heat dissipation hole 9 can be accelerated through the fan 24.
[0031] Reference Figure 1 , Figure 4 and Figure 5 A controller 25 is fixedly connected to the middle of the front end of the water tank 10, and the controller 25 is electrically connected to the DC motor 3, the water pump 11 and the fan 24 respectively; a housing 26 is fixedly connected to the outside of the controller 25, and a dust cover 27 is rotatably connected to the outside of the housing 26;
[0032] Specifically, the controller 25 can control the starting and operating power of the DC motor 3, the water pump 11 and the fan 24 respectively. The outer casing 26 can prevent the controller 25 from being damaged due to collision. The dust cover 27 can prevent dust and the like from entering the controller 25 and causing damage to its internal electronic components.
[0033] Working principle: before using the device, first, the cylinder 4 is driven by the power of the DC motor 3 to rotate smoothly. As the cylinder 4 rotates, the first gear 5 above it also rotates. The first gear 5 and the second gear 6 are connected by meshing to achieve power transmission, thereby driving the rotation of the second gear 6. The first gear 5 and the second gear 6 in the two adjacent cylinders 4 are meshed to achieve a speed reduction function. At the same time, by starting the water pump 11, the water in the water tank 10 is pumped into the water inlet pipe 12. Subsequently, the water is sent to the water inlet 15 and flows in the arched water trough 14. In this process, the top cover plate 7 can effectively absorb heat and transfer it to the water flowing in the arched water trough 14. After absorbing the heat, the water enters the water outlet pipe 13 through the water outlet 16 and finally flows back to the water tank 10 to form a water cycle. In addition, the heat sink 8 can further absorb the heat in the top cover plate 7. Heat is absorbed and taken away by the flow of air, thereby achieving the heat dissipation effect. The design of the heat dissipation holes 9 can increase the contact area with the air, thereby improving the heat dissipation efficiency and ensuring the stable operation of the system. In addition, through the shock absorbing mechanism 2, a sound insulation frame 201 is designed between the top cover plate 7 and the box body 1, aiming to effectively reduce the sound generated by the internal mechanical operation, thereby ensuring the quietness of the use environment. At the same time, a buffer frame 202 is introduced to reduce the squeezing force between the two to ensure the stability and safety of the structure. In addition, through the precise cooperation of the card block 204 and the card slot 206, the connection between the top cover plate 7 and the box body 1 is more stable and reliable. In addition, the top cover plate 7 is tightly connected to the box body 1 using the fixing screws 205, which not only enhances the stability of the overall structure, but also effectively prevents external dust and other impurities from entering the interior of the box body 1, thereby further reducing noise and vibration and improving overall practicality.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wear-resistant and long-life motor reduction box cover, comprising a box body (1), characterized in that: A DC motor (3) is fixedly connected to the rear side of the box (1); a plurality of cylinders (4) are rotatably connected to the inner wall of the box (1); an output end of the DC motor (3) passes through the box (1) and is fixedly connected to the cylinder (4) on the right; a first gear (5) is fixedly connected to the outer side of the cylinder (4); a second gear (6) is meshingly connected to the outer side of the first gear (5); the second gears (6) are respectively fixedly connected to the corresponding cylinders (4); a front end of the cylinder (4) on the left passes through the box (1); a top cover plate (7) is provided at the top end of the box (1); a plurality of heat dissipation plates (8) are fixedly connected to the top end of the top cover plate (7); a plurality of heat dissipation holes (9) are provided on the left side of the heat dissipation plates (8); a first gear (5) is fixedly connected to the outer side of the cylinder (4); a second gear (6) is meshingly connected to the outer side of the first gear (5); the second gears (6) are respectively fixedly connected to the corresponding cylinders (4); a front end of the cylinder (4) on the left side passes through the box (1); a top cover plate (7) is provided at the top end of the box (1); a plurality of heat dissipation plates (8) are fixedly connected to the top end of the top cover plate (7); a plurality of heat dissipation holes (9) are provided on the left side of the heat dissipation plates (8); a first gear (5) is fixedly connected to the outer side of the cylinder (4 ... A water tank (10) is provided, a water pump (11) is fixedly connected to the front side of the water tank (10), the output end of the water pump (11) is connected to a water inlet pipe (12), a water inlet (15) is provided on the right side of the front end of the top cover plate (7), a water outlet (16) is provided on the left side of the front end of the top cover plate (7), an arched water trough (14) is provided on the rear side of the water inlet (15), the left side of the arched water trough (14) is connected to the water outlet (16), the water inlet pipe (12) is connected to the water inlet (15), the front end of the water outlet (16) is connected to a water outlet pipe (13), the left side of the water outlet pipe (13) is connected to the water tank (10), the top end of the heat sink (8) is fixedly connected to a top plate (28), and a shock absorbing mechanism (2) is provided on the top end of the box body (1).
2. The wear-resistant and long-life motor reduction box cover according to claim 1, characterized in that: The shock absorbing mechanism (2) comprises a sound insulation frame (201), the sound insulation frame (201) is fixedly connected to the inner wall of the top end of the box body (1), the outer wall of the top end of the box body (1) is fixedly connected to a buffer frame (202), a clamping groove (206) is provided in the middle of the top end of the box body (1), a clamping block (204) is fixedly connected to the bottom of the top cover plate (7), a plurality of hole grooves (203) are provided at the top end of the top cover plate (7) and the box body (1), and fixing screws (205) are provided on the inner walls of the hole grooves (203).
3. The wear-resistant and long-life motor reduction box cover according to claim 1, characterized in that: The top end of the water tank (10) is connected to a water inlet (17), and the inner wall of the water inlet (17) is provided with a water tank plug (18).
4. The wear-resistant and long-life motor reduction box cover according to claim 1, characterized in that: An observation window (19) is provided on the left side of the water tank (10), and an outer frame (20) is fixedly connected to the outer side of the observation window (19).
5. The wear-resistant and long-life motor reduction box cover according to claim 1, characterized in that: The rear side of the water tank (10) is connected to a drain pipe (21), and the rear side of the drain pipe (21) is provided with a water pipe cover (22).
6. The wear-resistant and long-life motor reduction box cover according to claim 1, characterized in that: A fixing plate (23) is fixedly connected to the right side of the top end of the water tank (10), and a fan (24) is fixedly connected to the top end of the fixing plate (23).
7. The wear-resistant and long-life motor reduction box cover according to claim 1, characterized in that: A controller (25) is fixedly connected to the middle of the front end of the water tank (10), and the controller (25) is electrically connected to the DC motor (3), the water pump (11) and the fan (24) respectively.
8. The wear-resistant and long-life motor reduction box cover according to claim 7, characterized in that: The outer side of the controller (25) is fixedly connected to a housing (26), and the outer side of the housing (26) is rotatably connected to a dust cover (27).