A slag metal detection and removal system

By designing a slag metal detection and removal system that includes magnetic absorption, detection, material separation and material storage functions, the problems of poor metal separation effect and low removal efficiency in the existing system are solved, and efficient and automated slag treatment is achieved, which improves production efficiency and metal recycling quality.

CN222695371UActive Publication Date: 2025-04-01YUNFU SHENHUAN TECH CO LTD
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Patent Information

Application Number
CN202421359633.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-01
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the use of the existing slag metal detection and removal system, the separation and removal effect of the metal material in the slag is poor, which affects the stability of the discharge quality, and is difficult to meet the requirements of coordinated disposal of cement kilns. The removal efficiency is low, which increases the labor force of the staff.

Method used

A slag metal detection and removal system is designed, including a first conveying device, a magnetic suction mechanism, a metal detection mechanism, a material collection mechanism, a material separation mechanism and a material storage mechanism. The magnetic suction mechanism realizes efficient separation of ferromagnetic metals through the conveyor belt and the magnetic suction system. The metal detection mechanism detects the unsorted metals through the probe. The material separation mechanism finely sorts through the hydraulically driven material separation baffle, and the material storage mechanism is classified and collected through the weighing system.

Benefits of technology

Through efficient magnetic absorption and detection technology, the efficiency and purity of metal recycling are significantly improved, and the automated continuous processing of slag is realized, manual intervention is reduced, production efficiency is improved, labor costs are reduced, and equipment service life is extended.

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Abstract

The utility model discloses a slag metal detection and rejection system, which comprises a first conveying device, a second conveying device is provided at the bottom of the first conveying device, and the first conveying device and the second conveying device are used to convey the slag; a magnetic attraction mechanism, the magnetic attraction mechanism is installed on the top of the first conveying device and the second conveying device, and is used to magnetically separate the metal in the slag; a metal detection mechanism, the metal detection mechanism is installed in the discharge section on the top of the second conveying device, and is used to detect the unsorted metal in the slag. The technical problem to be solved by the utility model is that the existing slag metal detection and rejection system has poor separation and rejection effect on the metal material in the slag during use, which affects the stability of the discharge quality and is difficult to meet the requirements of cement kiln coordinated disposal, and the rejection efficiency is low, which increases the workload of the staff.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag treatment, in particular to a slag metal detection and rejection system. Background Art

[0002] After the incineration of hazardous waste, slag is produced, which contains metal monomers. In the cement kiln co-treatment, the monomer metals will affect the waste addition and cement calcination. The existing process technology equipment adopts manual sorting + magnetic separation + secondary manual sorting technology, and the slag often contains magnetic metals, non-magnetic metals, and wrapped metals. Such materials cannot meet the requirements of cement kiln co-treatment and affect production. In addition, manual secondary sorting consumes manpower and has poor quality stability.

[0003] Cement kiln co-processing is an advanced waste treatment technology that uses the high temperature environment of cement kilns during the cement production process to treat and dispose of various types of solid waste. Cement kiln co-processing technology involves feeding solid waste that meets specific pre-treatment standards into cement kilns. The interior of the cement kiln is characterized by high temperature, long material residence time and high turbulence. These conditions are conducive to the complete decomposition of organic matter in the waste, the effective destruction of harmful components, and at the same time, some of the waste can be used as alternative fuels or raw materials in the production process of cement clinker.

[0004] The existing slag metal detection and removal system has poor separation and removal effects on metal materials in the slag during use, which affects the stability of the output quality and is difficult to meet the requirements of cement kiln coordinated disposal. In addition, the removal efficiency is low, which increases the workload of the staff. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the existing slag metal detection and removal system has poor effect on separating and removing metal materials in the slag during use, which affects the stability of the output quality and is difficult to meet the requirements of cement kiln coordinated disposal. In addition, the removal efficiency is low, which increases the workload of the staff.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a slag metal detection and removal system, which includes:

[0007] A first conveying device, wherein a second conveying device is provided at the bottom of the first conveying device, and the first conveying device and the second conveying device are used to convey the slag;

[0008] A magnetic attraction mechanism, which is installed on the top of the first conveying device and the second conveying device and is used for magnetically separating the metal in the slag;

[0009] A metal detection mechanism, which is installed at the discharging section at the top of the second conveying device and is used to detect unsorted metal in the slag;

[0010] A material collecting mechanism, which is installed at the bottom of the second conveying device and collects the slag discharged by the second conveying device;

[0011] A material sorting mechanism, which is installed at the bottom of the material collecting mechanism and is connected thereto, and sorts the collected slag;

[0012] The material storage mechanism is arranged at the bottom of the material separation mechanism to classify and collect the sorted slag.

[0013] As a preferred solution of the slag metal detection and rejection system of the utility model, wherein: the magnetic attraction mechanism includes a frame, a shell is fixedly connected to the top of the frame, a fixed frame installed on the surface of the first conveying device and the second conveying device is provided on the surface of the shell, an active transmission roller and a driven transmission roller are rotatably connected inside the frame, and a conveyor belt is connected to the surface of the active transmission roller and the driven transmission roller, a first motor is installed on the surface of the frame, and the output shaft of the first motor is connected to the active transmission roller, a magnetic attraction system is installed inside the frame, the magnetic attraction system is located in the inner cavity of the conveyor belt and is movably connected to the bottom of the inner wall of the conveyor belt, and the magnetic attraction system adsorbs the ferromagnetic material in the slag to the surface of the conveyor belt when working.

[0014] As a preferred solution of the slag metal detection and rejection system of the utility model, wherein: a collecting frame located at the bottom of the frame is installed on the surface of the shell, and the collecting frame is used to collect materials that are out of the magnetic suction range of the magnetic suction system; a fixing plate is installed on the surface of the shell, and a cleaning brush roller is rotatably connected inside the fixing plate, and the cleaning brush roller is movably connected to the surface of the conveyor belt to clean it, and the rear end of the cleaning brush roller is provided with a second transmission wheel, and the rear end of the active transmission roller is provided with a first transmission wheel, and the surfaces of the first transmission wheel and the second transmission wheel are connected with transmission belts for transmission.

[0015] As a preferred solution of the slag metal detection and rejection system of the utility model, the metal detection mechanism includes a metal detector, and a first detection probe and a second detection probe are respectively provided on the top and bottom of the metal detector, and the second detection probe is installed inside the conveyor belt of the second conveying device to perform metal detection on the slag close to the conveyor belt, and a distribution box is installed on the metal detector, and a control panel is installed on the distribution box.

[0016] As a preferred scheme of the slag metal detection and removal system described in the utility model, wherein: the material receiving mechanism includes a material receiving box, the top of the material receiving box is connected to a collecting bucket located at the discharge end of the second conveying device, the surface of the material receiving box is respectively installed with a support plate, a controller and a reducer, the support plate is connected to the bottom of the second conveying device to support the material receiving box, a second motor is installed on one side of the reducer, the output shaft of the second motor is connected to the input shaft of the reducer, a pinion is installed on the output shaft of the reducer, the bottom of the pinion is rotatably connected to a limiting frame, the limiting frame is installed on the surface of the reducer, the bottom of the material receiving box is connected to a feeding pipe, the surface of the feeding pipe is rotatably connected to a rotating tube through a bearing, the surface of the rotating tube is sleeved with a gear ring meshing with the pinion, a plurality of laser reflection heads are installed on the surface of the rotating tube, a sensor support frame is installed on the surface of the feeding pipe, and a laser displacement sensor for detecting the laser reflection head is installed on the sensor support frame.

[0017] As a preferred scheme of the slag metal detection and rejection system described in the utility model, wherein: the dividing mechanism includes a four-way pipe, a feed channel is provided at the top of the inner cavity of the four-way pipe, a first discharge channel connected with the feed channel is provided at the bottom of the inner cavity of the four-way pipe, a second discharge channel and a third discharge channel connected with the feed channel are respectively provided on the left and right sides of the inner cavity of the four-way pipe, and the second discharge channel and the third discharge channel are rotatably connected with dividing baffles that can block the slag, connecting frames are installed on the left and right sides of the surface of the four-way pipe, a mounting seat is installed at the bottom of the connecting frame, a hydraulic cylinder is installed inside the mounting seat, the piston rod of the hydraulic cylinder passes through the inner cavities of the second discharge channel and the third discharge channel and is connected with a rotating part, the rotating part is rotatably connected to the top of the dividing baffle to drive it, the first discharge channel is used to discharge slag containing metal, and the second discharge channel and the third discharge channel are used to discharge slag not containing metal.

[0018] As a preferred solution of the slag metal detection and rejection system of the utility model, the material storage mechanism includes a first material barrel, a plurality of second material barrels are arranged around the first material barrel, the first material barrel is used to collect slag containing metal, and the second material barrel is used to collect slag not containing metal, a base is arranged at the bottom of the first material barrel and the second material barrel, a partition for limiting the first material barrel and the second material barrel is connected to the top of the base, a plurality of weighing structures for weighing the first material barrel and the second material barrel are installed inside the base, the weighing structure includes a weighing device fixedly connected to the inner wall of the base, a support is fixedly connected to the bottom of the inner wall of the weighing device, a connecting plate is installed on the top of the support, weighing sensors are installed at the four corners of the top of the connecting plate, a weighing plate is installed on the top of the weighing sensor, a connecting rod is arranged on the top of the weighing plate and passes through the top of the weighing device, the connecting rod is movably connected to the weighing device, and a placing table for placing the first material barrel and the second material barrel is arranged on the top of the connecting rod.

[0019] As a preferred solution of the slag metal detection and rejection system of the utility model, wherein: a material guiding mechanism is provided at the discharge section of the first conveying device and the feed end of the second conveying device, the material guiding mechanism includes a feed hopper, a mounting frame is fixedly connected to the surface of the feed hopper, the mounting frame is installed on the surface of the first conveying device, a discharge hopper is provided at the bottom of the feed hopper, the discharge hopper is located at the top of the second conveying device, and a material guiding cavity for guiding the slag is opened inside the feed hopper and the discharge hopper.

[0020] As a preferred solution of the slag metal detection and rejection system of the utility model, wherein: the front and rear sides of the top of the first conveying device and the second conveying device are both provided with a limiting mechanism for limiting the slag, the limiting mechanism includes a limiting plate, a plurality of cylinders are installed on one side of the limiting plate, and a fixed seat is sleeved on the surface of the cylinder, and the fixed seat is installed on the front and rear sides of the first conveying device and the second conveying device;

[0021] The bottom of the first conveying device and the second conveying device are both provided with an anti-drop mechanism for collecting slag, and the anti-drop mechanism includes an inclined collecting seat installed at the bottom of the first conveying device and the second conveying device, and the bottom of the inclined collecting seat is fixedly connected with a support leg for supporting it.

[0022] Beneficial effects of the utility model:

[0023] 1. The utility model can efficiently separate ferromagnetic metal materials from slag through the magnetic suction mechanism, improve the efficiency and purity of metal recovery, facilitate the subsequent use of slag, and contribute to the recycling of resources. The first motor drives the active drive roller and the rotation design of the conveyor belt to realize the automatic and continuous operation of slag treatment, reduce manual intervention, improve production efficiency, and reduce labor costs. The cleaning brush roller can automatically remove residues on the surface of the conveyor belt, reduce the problem of conveyor belt blockage or wear caused by impurity accumulation, extend the service life of the equipment, and maintain a good working condition. The exquisite coordination of the magnetic suction system and the conveyor belt ensures that the metal material can fall cleanly into the collection frame after leaving the magnetic range, reduce pollution and loss in the metal recovery process, and improve the quality and value of the recovered metal.

[0024] 2. The utility model highly automates the entire process from slag transportation, metal magnetic separation, unsorted metal detection, fine slag sorting to final classified collection, which significantly improves processing efficiency, reduces manpower requirements, and reduces operating costs. The metal detection mechanism ensures accurate identification of metal in the slag through the first detection probe and the second detection probe. The material separation mechanism can flexibly adjust the sorting path according to the metal content of the material through the hydraulically driven material separation baffle, ensuring the effective separation of metal and non-metallic slag. At the same time, it is linked with the material receiving mechanism and the position of the rotating tube is adjusted to achieve precise control of the material discharge angle. The material storage mechanism not only provides the function of classified collection, but is also equipped with a precise weighing system to monitor the weight of each collection container in real time, which is convenient for timely scheduling and processing, effective inventory management, and avoid overloading, thereby improving the efficiency of resource management. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is the main axonometric drawing of the utility model;

[0026] Figure 2 It is a left axonometric view of the utility model;

[0027] Figure 3 This is the main axonometric view of the magnetic attraction mechanism of the utility model;

[0028] Figure 4 This is a rear axonometric view of the magnetic attraction mechanism of the utility model;

[0029] Figure 5 This is a bottom-up axonometric view of the magnetic attraction mechanism of the utility model;

[0030] Figure 6 This is an exploded view of the magnetic attraction mechanism of the utility model;

[0031] Figure 7 This is the main axonometric view of the metal detection mechanism of the utility model;

[0032] Figure 8 This is a bottom-up axonometric view of the metal detection mechanism of the utility model;

[0033] Fig. 9 This is the main axonometric view of the material receiving mechanism of the utility model;

[0034] Fig.10 This is a bottom-up axonometric view of the material receiving mechanism of the utility model;

[0035] Fig.11 It is a front cross-sectional view of the material receiving box, the material discharge pipe and the rotating pipe of the utility model;

[0036] Fig.12 This is a main sectional isometric view of the material dividing mechanism of the utility model;

[0037] Fig.13 This is a front exploded view of the material storage mechanism of the utility model;

[0038] Fig.14 This is a front cross-sectional view of the weighing structure of the utility model;

[0039] Fig.15 This is the main axonometric view of the anti-drop mechanism of the utility model;

[0040] Fig.16 This is the main axonometric view of the material guiding mechanism of the utility model;

[0041] Fig.17 It is a left axonometric view of the material guiding mechanism of the utility model;

[0042] Fig.18 This is a main axonometric view of the limiting mechanism of the utility model.

[0043] In the figure: 100, first conveying device; 200, second conveying device; 300, magnetic attraction mechanism; 301, frame; 302, first motor; 303, fixed frame; 304, shell; 305, fixed plate; 306, cleaning brush roller; 307, collection frame; 308, second transmission wheel; 309, transmission belt; 310, active transmission roller; 311, first transmission wheel; 312, conveyor belt; 313, driven transmission roller; 314, magnetic attraction system; 400, metal detector Structure; 401, metal detector; 402, distribution box; 403, control panel; 404, first detection probe; 405, second detection probe; 500, material receiving mechanism; 501, material receiving box; 502, collection bucket; 503, support plate; 504, controller; 505, laser displacement sensor; 506, laser reflection head; 507, rotating tube; 508, gear ring; 509, pinion; 510, second motor; 511, reducer; 512, sensor support frame; 5 13. Limiting frame; 514. Feeding pipe; 600. Material distribution mechanism; 601. Cross-way pipe; 602. Feeding channel; 603. Connecting frame; 604. Mounting seat; 605. Second discharging channel; 606. Material distribution baffle; 607. First discharging channel; 608. Third discharging channel; 609. Hydraulic cylinder; 610. Rotating part; 700. Material storage mechanism; 701. First material barrel; 702. Partition plate; 703. Weighing structure; 7031. Weighing device; 7032. Placement table ; 7033, connecting rod; 7034, weighing plate; 7035, supporting member; 7036, weighing sensor; 7037, connecting plate; 704, base; 705, second material barrel; 800, material guiding mechanism; 801, feed hopper; 802, discharge hopper; 803, mounting frame; 804, material guiding cavity; 900, limiting mechanism; 901, limiting plate; 902, cylinder; 903, fixing seat; 1000, anti-drop mechanism; 1001, tilting collecting seat; 1002, supporting leg. DETAILED DESCRIPTION

[0044] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0045] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0046] Embodiment 1, as Figure 1-18 As shown, this embodiment provides a slag metal detection and rejection system, including a first conveying device 100, a second conveying device 200 is provided at the bottom of the first conveying device 100, and the first conveying device 100 and the second conveying device 200 are used to convey the slag.

[0047] Furthermore, it also includes a magnetic attraction mechanism 300, which is installed on the top of the first conveying device 100 and the second conveying device 200 and is used for magnetic separation of metal in the slag.

[0048] Furthermore, the magnetic attraction mechanism 300 includes a frame 301, a shell 304 is fixedly connected to the top of the frame 301, a fixed frame 303 installed on the surface of the first conveying device 100 and the second conveying device 200 is provided on the surface of the shell 304, an active transmission roller 310 and a driven transmission roller 313 are rotatably connected inside the frame 301, and a conveyor belt 312 is transmission-connected on the surface of the active transmission roller 310 and the driven transmission roller 313, a first motor 302 is installed on the surface of the frame 301, and the output shaft of the first motor 302 is connected to the active transmission roller 310, a magnetic attraction system 314 is installed inside the frame 301, the magnetic attraction system 314 is located in the inner cavity of the conveyor belt 312 and is movably connected to the bottom of the inner wall of the conveyor belt 312, and the magnetic attraction system 314 adsorbs the ferromagnetic material in the slag to the surface of the conveyor belt 312 when working.

[0049] Furthermore, a collecting frame 307 located at the bottom of the frame 301 is installed on the surface of the shell 304, and the collecting frame 307 is used to collect materials that are out of the magnetic suction range of the magnetic suction system 314. A fixing plate 305 is installed on the surface of the shell 304, and a cleaning brush roller 306 is rotatably connected inside the fixing plate 305. The cleaning brush roller 306 is movably connected to the surface of the conveyor belt 312 to clean it. The rear end of the cleaning brush roller 306 is provided with a second transmission wheel 308, and the rear end of the active transmission roller 310 is provided with a first transmission wheel 311. The surfaces of the first transmission wheel 311 and the second transmission wheel 308 are connected with a transmission belt 309 for transmission.

[0050] Furthermore, the magnetic attraction system 314 is one of an electromagnetic coil and a permanent magnet.

[0051] When the magnetic attraction mechanism 300 is working, the magnetic attraction system 314 attracts and separates ferromagnetic metal substances in the slag through magnetic force, and these metals will be adsorbed on the surface of the conveyor belt 312. The output shaft of the first motor 302 drives the active transmission roller 310 to rotate. During the rotation of the active transmission roller 310, the conveyor belt 312 is driven to rotate. The driven transmission roller 313 supports and tensions the inside of the conveyor belt 312. During the transmission of the conveyor belt 312, these metal substances are driven to move by friction. After these metal substances leave the magnetic range of the magnetic attraction system 314, they fall into the collection frame 307 due to gravity. At the same time, the output shaft of the active transmission roller 310 works through the first transmission wheel 311 to the driven transmission belt 309. The transmission belt 309 drives the second transmission wheel 308 and the cleaning brush roller 306 to rotate. The cleaning brush roller 306 automatically cleans the residue on the conveyor belt 312 to keep the surface of the conveyor belt 312 clean.

[0052] Furthermore, it also includes a metal detection mechanism 400, which is installed in the discharge section at the top of the second conveying device 200 and is used to detect unsorted metals in the slag.

[0053] Furthermore, the metal detection mechanism 400 includes a metal detector 401, and a first detection probe 404 and a second detection probe 405 are respectively provided on the top and bottom of the metal detector 401. The second detection probe 405 is installed inside the conveyor belt of the second conveying device 200 to perform metal detection on the slag close to the conveyor belt. A distribution box 402 is installed on the metal detector 401, and a control panel 403 is installed on the distribution box 402.

[0054] When the metal detection mechanism 400 is working, the first detection probe 404 detects the slag on the top of the second conveying device 200, and the second detection probe 405 detects the slag near the conveyor belt of the second conveying device 200. The detection data is transmitted to the control panel 403, and the control panel 403 transmits the data to the controller 504 to control the material receiving mechanism 500.

[0055] Furthermore, it also includes a material collecting mechanism 500 , which is installed at the bottom of the second conveying device 200 to collect the slag discharged from the second conveying device 200 .

[0056] The material receiving mechanism 500 includes a material receiving box 501, the top of which is connected to a collecting hopper 502 located at the discharge end of the second conveying device 200, and the surface of the material receiving box 501 is respectively installed with a support plate 503, a controller 504 and a reducer 511, the support plate 503 is connected to the bottom of the second conveying device 200 to support the material receiving box 501, and a second motor 510 is installed on one side of the reducer 511, and the output shaft of the second motor 510 is connected to the input shaft of the reducer 511, and the output shaft of the reducer 511 is installed with a pinion 509, and the pinion 50 The bottom of the material receiving box 501 is connected to a limit frame 513 for rotation, and the limit frame 513 is installed on the surface of the reducer 511. The bottom of the material receiving box 501 is connected to a feeding pipe 514. The surface of the feeding pipe 514 is connected to a rotating tube 507 for rotation through a bearing. The surface of the rotating tube 507 is sleeved with a gear ring 508 meshing with a pinion 509. A plurality of laser reflective heads 506 are installed on the surface of the rotating tube 507. The surface of the feeding pipe 514 is installed with a sensor support frame 512, and the sensor support frame 512 is installed with a laser displacement sensor 505 for detecting the laser reflective head 506.

[0057] When the receiving mechanism 500 is working, the slag enters the receiving box 501 through the collecting bucket 502, and enters the distributing mechanism 600 through the discharging pipe 514 and the rotating pipe 507 for sorting. When it is necessary to change the discharging angle of the distributing mechanism 600, the output shaft of the second motor 510 drives the reducer 511 to work, and the output shaft of the reducer 511 drives the pinion 509 to rotate, and the pinion 509 drives the gear ring 508 meshing with it to rotate, and the gear ring 508 drives the rotating pipe 507 to rotate on the surface of the discharging pipe 514, and the rotating pipe 507 drives the cross-tube 601 at its bottom to rotate, so as to achieve the above-mentioned effect. By changing the unloading position of the second discharge channel 605 and the third discharge channel 608, the rotating tube 507 rotates to synchronously drive several laser reflection heads 506 to rotate, and the laser displacement sensor 505 detects the laser reflection head 506. When the rotating tube 507 rotates to a specified angle, the laser displacement sensor 505 can detect the laser reflection head 506 at the corresponding angle. The detection signal of the laser displacement sensor 505 is transmitted to the controller 504, so that the rotation angle of the rotating tube 507 can be controlled, thereby preventing the slag discharged from the second discharge channel 605 and the third discharge channel 608 from spilling.

[0058] Furthermore, it also includes a material sorting mechanism 600, which is installed at the bottom of the material collecting mechanism 500 and is connected thereto to sort the collected slag.

[0059] Furthermore, the material distribution mechanism 600 includes a four-way pipe 601, a feed channel 602 is provided at the top of the inner cavity of the four-way pipe 601, a first discharge channel 607 connected to the feed channel 602 is provided at the bottom of the inner cavity of the four-way pipe 601, and a second discharge channel 605 and a third discharge channel 608 connected to the feed channel 602 are provided on the left and right sides of the inner cavity of the four-way pipe 601, respectively, and the second discharge channel 605 and the third discharge channel 608 are rotatably connected to the inside of the material distribution baffle 606 that can block the slag. Connecting frames 603 are installed on both sides of the right side, and a mounting seat 604 is installed at the bottom of the connecting frame 603. A hydraulic cylinder 609 is installed inside the mounting seat 604. The piston rod of the hydraulic cylinder 609 passes through the inner cavity of the second discharge channel 605 and the third discharge channel 608 and is connected to a rotating member 610. The rotating member 610 is rotatably connected to the top of the material distribution baffle 606 to drive it. The first discharge channel 607 is used to discharge slag containing metal, and the second discharge channel 605 and the third discharge channel 608 are used to discharge slag that does not contain metal.

[0060] Furthermore, the cross-tube 601 is installed at the bottom of the rotating tube 507 and is in communication therewith.

[0061] When the sorting mechanism 600 is working, the slag that has not been completely sorted by the magnetic suction mechanism 300 enters the interior of the feed channel 602. When the slag contains metal, the slag enters the first discharge channel 607 through the feed channel 602, and is discharged from the bottom center of the four-way pipe 601 through the first discharge channel 607. The sorting baffle 606 blocks the slag containing metal to prevent the slag from entering the second discharge channel 605 and the third discharge channel 608. When the slag does not contain metal, the hydraulic cylinder 609 drives the rotating part 610 to move, and the rotating part 610 drives the sorting baffle 606 to rotate. The two sorting baffles 606 rotate relative to each other to close the top of the first discharge channel 607, so that the slag inside the four-way pipe 601 enters the second discharge channel 605 and the third discharge channel 608, and is discharged through the second discharge channel 605 and the third discharge channel 608, thereby realizing the sorting of the slag.

[0062] Furthermore, it also includes a storage mechanism 700, which is arranged at the bottom of the material distribution mechanism 600 to classify and collect the sorted slag.

[0063] Furthermore, the material storage mechanism 700 includes a first material barrel 701, and a plurality of second material barrels 705 are arranged around the first material barrel 701. The first material barrel 701 is used to collect the slag containing metal, and the second material barrel 705 is used to collect the slag not containing metal. The bottom of the first material barrel 701 and the second material barrel 705 is provided with a base 704, and the top of the base 704 is connected to a partition 702 for limiting the first material barrel 701 and the second material barrel 705. A plurality of weighing structures 703 for weighing the first material barrel 701 and the second material barrel 705 are installed inside the base 704. The weighing structure 703 includes A weighing device 7031 is fixedly connected to the inner wall of the base 704, a support member 7035 is fixedly connected to the bottom of the inner wall of the weighing device 7031, a connecting plate 7037 is installed on the top of the support member 7035, weighing sensors 7036 are installed at the four corners of the top of the connecting plate 7037, a weighing plate 7034 is installed on the top of the weighing sensor 7036, a connecting rod 7033 is provided on the top of the weighing plate 7034 and passes through the top of the weighing device 7031, the connecting rod 7033 is movably connected to the weighing device 7031, and a placing table 7032 for placing the first material barrel 701 and the second material barrel 705 is provided on the top of the connecting rod 7033.

[0064] When the material storage mechanism 700 is working, the slag enters the first material barrel 701 and the second material barrel 705, and the weighing structure 703 weighs the first material barrel 701 and the second material barrel 705. The weighing data is transmitted to the controller 504. When the set weight is reached, the staff is notified, and the partition 702 separates the first material barrel 701 and the second material barrel 705 to avoid collision with each other. During the operation of the weighing structure 703, the placement table 7032, the connecting rod 7033 and the weighing plate 7034 are pressurized, and the weighing sensor 7036 detects the pressure signal and converts the pressure signal into a weight signal.

[0065] Furthermore, a material guiding mechanism 800 is provided at the discharge section of the first conveying device 100 and the feed end of the second conveying device 200, and the material guiding mechanism 800 includes a feed hopper 801, and a mounting frame 803 is fixedly connected to the surface of the feed hopper 801, and the mounting frame 803 is installed on the surface of the first conveying device 100, and a discharge hopper 802 is provided at the bottom of the feed hopper 801, and the discharge hopper 802 is located at the top of the second conveying device 200, and a material guiding cavity 804 for guiding slag is opened inside the feed hopper 801 and the discharge hopper 802.

[0066] When the material guiding mechanism 800 is working, the slag discharged from the first conveying device 100 enters the feed hopper 801, and enters the discharge hopper 802 through the feed hopper 801. The discharge hopper 802 discharges the slag to the feed end at the top of the second conveying device 200. The material guiding cavity 804 can facilitate the guidance of the slag.

[0067] Furthermore, a limiting mechanism 900 for limiting the slag is provided on the front and rear sides of the top of the first conveying device 100 and the second conveying device 200. The limiting mechanism 900 includes a limiting plate 901. A plurality of cylinders 902 are installed on one side of the limiting plate 901. A fixed seat 903 is provided on the surface of the cylinder 902. The fixed seat 903 is installed on the front and rear sides of the first conveying device 100 and the second conveying device 200.

[0068] When the limiting mechanism 900 is working, the fixed seat 903 fixes the cylinder 902, and the cylinder 902 drives the limiting plate 901 to move, thereby blocking and limiting the slag on the top of the first conveying device 100 and the second conveying device 200 to prevent the slag from falling from the top of the first conveying device 100 and the second conveying device 200.

[0069] Furthermore, an anti-drop mechanism 1000 for collecting slag is provided at the bottom of the first conveying device 100 and the second conveying device 200. The anti-drop mechanism 1000 includes an inclined collection seat 1001 installed at the bottom of the first conveying device 100 and the second conveying device 200, and a support leg 1002 for supporting the inclined collection seat 1001 is fixedly connected to the bottom.

[0070] When the anti-drop mechanism 1000 is working, the inclined collection seat 1001 collects the slag dropped from the bottom of the first conveying device 100 and the second conveying device 200 to prevent the slag from falling to the ground and polluting the environment, and the support legs 1002 firmly support the bottom of the inclined collection seat 1001.

Claims

1. A slag metal detection and removal system, characterized by: include, A first conveying device (100), wherein a second conveying device (200) is provided at the bottom of the first conveying device (100), and the first conveying device (100) and the second conveying device (200) are used to convey slag; A magnetic attraction mechanism (300), the magnetic attraction mechanism (300) being installed on the top of the first conveying device (100) and the second conveying device (200), and being used for magnetically separating metal in the slag; A metal detection mechanism (400), the metal detection mechanism (400) being installed at a discharging section at the top of the second conveying device (200) and being used for detecting unsorted metal in the slag; A material collecting mechanism (500), wherein the material collecting mechanism (500) is installed at the bottom of the second conveying device (200) and collects the slag discharged from the second conveying device (200); A material sorting mechanism (600), the material sorting mechanism (600) is installed at the bottom of the material collecting mechanism (500) and is connected thereto, and sorts the collected slag; The material storage mechanism (700) is arranged at the bottom of the material distribution mechanism (600) to classify and collect the sorted slag.

2. The slag metal detection and removal system according to claim 1, characterized in that: The magnetic attraction mechanism (300) comprises a frame (301), the top of the frame (301) is fixedly connected to a shell (304), the surface of the shell (304) is provided with a fixed frame (303) installed on the surface of the first conveying device (100) and the second conveying device (200), the frame (301) is internally rotatably connected to an active transmission roller (310) and a driven transmission roller (313), and the surfaces of the active transmission roller (310) and the driven transmission roller (313) are transmission-connected. A conveyor belt (312), a first motor (302) is installed on the surface of the frame (301), the output shaft of the first motor (302) is connected to the active transmission roller (310), a magnetic attraction system (314) is installed inside the frame (301), the magnetic attraction system (314) is located in the inner cavity of the conveyor belt (312) and is movably connected to the bottom of the inner wall of the conveyor belt (312), and the magnetic attraction system (314) adsorbs the ferromagnetic material in the slag to the surface of the conveyor belt (312) when working.

3. The slag metal detection and removal system according to claim 2, characterized in that: The surface of the shell (304) is provided with a collecting frame (307) located at the bottom of the frame (301), and the collecting frame (307) is used to collect materials that are out of the magnetic attraction range of the magnetic attraction system (314). The surface of the shell (304) is provided with a fixing plate (305), and a cleaning brush roller (306) is rotatably connected inside the fixing plate (305). The cleaning brush roller (306) is movably connected to the surface of the conveyor belt (312) to clean it. The rear end of the cleaning brush roller (306) is provided with a second transmission wheel (308), and the rear end of the active transmission roller (310) is provided with a first transmission wheel (311), and the surfaces of the first transmission wheel (311) and the second transmission wheel (308) are connected with a transmission belt (309) for transmission.

4. The slag metal detection and removal system according to claim 1, characterized in that: The metal detection mechanism (400) comprises a metal detector (401), wherein a first detection probe (404) and a second detection probe (405) are respectively provided at the top and the bottom of the metal detector (401), wherein the second detection probe (405) is installed inside the conveyor belt of the second conveying device (200) to perform metal detection on the slag close to the conveyor belt, and a distribution box (402) is installed on the metal detector (401), and a control panel (403) is installed on the distribution box (402).

5. The slag metal detection and removal system according to claim 1, characterized in that: The material receiving mechanism (500) comprises a material receiving box (501), the top of the material receiving box (501) is connected to a collecting bucket (502) located at the discharge end of the second conveying device (200), the surface of the material receiving box (501) is respectively installed with a support plate (503), a controller (504) and a reducer (511), the support plate (503) is connected to the bottom of the second conveying device (200) to support the material receiving box (501), a second motor (510) is installed on one side of the reducer (511), the output shaft of the second motor (510) is connected to the input shaft of the reducer (511), the output shaft of the reducer (511) is installed with a pinion (509), and the pinion (509) The bottom of the material receiving box (501) is rotatably connected to a limiting frame (513), and the limiting frame (513) is installed on the surface of the reducer (511). The bottom of the material receiving box (501) is connected to a feeding pipe (514), and the surface of the feeding pipe (514) is rotatably connected to a rotating tube (507) through a bearing. The surface of the rotating tube (507) is sleeved with a gear ring (508) meshing with a pinion (509). A plurality of laser reflection heads (506) are installed on the surface of the rotating tube (507). The surface of the feeding pipe (514) is installed with a sensor support frame (512), and a laser displacement sensor (505) for detecting the laser reflection head (506) is installed on the sensor support frame (512).

6. The slag metal detection and removal system according to claim 1, characterized in that: The material distribution mechanism (600) comprises a four-way pipe (601), a feed channel (602) is provided at the top of the inner cavity of the four-way pipe (601), a first discharge channel (607) connected to the feed channel (602) is provided at the bottom of the inner cavity of the four-way pipe (601), a second discharge channel (605) and a third discharge channel (608) connected to the feed channel (602) are provided on the left and right sides of the inner cavity of the four-way pipe (601), and the second discharge channel (605) and the third discharge channel (608) are both rotatably connected to the inside thereof with a material distribution baffle (606) capable of blocking the slag, and the left and right sides of the surface of the four-way pipe (601) are provided with a plurality of material distribution baffles (606) for blocking the slag. A connecting frame (603) is installed on both sides, a mounting seat (604) is installed at the bottom of the connecting frame (603), a hydraulic cylinder (609) is installed inside the mounting seat (604), the piston rod of the hydraulic cylinder (609) passes through the inner cavity of the second discharge channel (605) and the third discharge channel (608) and is connected to a rotating member (610), the rotating member (610) is rotatably connected to the top of the material distribution baffle (606) to drive it, the first discharge channel (607) is used to discharge slag containing metal, and the second discharge channel (605) and the third discharge channel (608) are used to discharge slag not containing metal.

7. The slag metal detection and removal system according to claim 1, characterized in that: The material storage mechanism (700) includes a first material barrel (701), and a plurality of second material barrels (705) are arranged around the first material barrel (701). The first material barrel (701) is used to collect slag containing metal, and the second material barrel (705) is used to collect slag not containing metal. A base (704) is arranged at the bottom of the first material barrel (701) and the second material barrel (705). A partition (702) for limiting the position of the first material barrel (701) and the second material barrel (705) is connected to the top of the base (704). A plurality of weighing structures (703) for weighing the first material barrel (701) and the second material barrel (705) are installed inside the base (704). The weighing structure (703) includes a fixed connection A weighing device (7031) is connected to the inner wall of a base (704), a support member (7035) is fixedly connected to the bottom of the inner wall of the weighing device (7031), a connecting plate (7037) is installed on the top of the support member (7035), weighing sensors (7036) are installed at the four corners of the top of the connecting plate (7037), a weighing plate (7034) is installed on the top of the weighing sensor (7036), a connecting rod (7033) is provided on the top of the weighing plate (7034) and passes through the top of the weighing device (7031), the connecting rod (7033) is movably connected to the weighing device (7031), and a placing table (7032) is provided on the top of the connecting rod (7033) for placing the first material barrel (701) and the second material barrel (705).

8. The slag metal detection and removal system according to claim 1, characterized in that: A material guiding mechanism (800) is provided at the discharge section of the first conveying device (100) and the feed end of the second conveying device (200), the material guiding mechanism (800) comprising a feed hopper (801), a mounting frame (803) being fixedly connected to the surface of the feed hopper (801), the mounting frame (803) being mounted on the surface of the first conveying device (100), a discharge hopper (802) being provided at the bottom of the feed hopper (801), the discharge hopper (802) being located at the top of the second conveying device (200), and a material guiding cavity (804) for guiding slag is provided inside the feed hopper (801) and the discharge hopper (802).

9. The slag metal detection and removal system according to claim 1, characterized in that: The front and rear sides of the top of the first conveying device (100) and the second conveying device (200) are both provided with a limiting mechanism (900) for limiting the position of the slag, and the limiting mechanism (900) comprises a limiting plate (901), and a plurality of cylinders (902) are installed on one side of the limiting plate (901), and a fixed seat (903) is sleeved on the surface of the cylinder (902), and the fixed seat (903) is installed on the front and rear sides of the first conveying device (100) and the second conveying device (200); The first conveying device (100) and the second conveying device (200) are both provided with an anti-drop mechanism (1000) for collecting slag at the bottom, and the anti-drop mechanism (1000) comprises an inclined collection seat (1001) installed at the bottom of the first conveying device (100) and the second conveying device (200), and the bottom of the inclined collection seat (1001) is fixedly connected with a support leg (1002) for supporting it.