Gear processing cleaning device

By setting up a support shaft, operating hole, bidirectional screw and mobile support plate in the gear processing and cleaning device, the installation and disassembly problems caused by the replacement of the rubber sleeve during gear cleaning are solved, and efficient cleaning and manpower are achieved.

CN222695401UActive Publication Date: 2025-04-01CHANGZHOU HANXIANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202420409302.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-04-01
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

When cleaning gears with different specifications, existing gear processing and cleaning devices need to replace rubber sleeves, which leads to troubles in installation and disassembly of gears, affects cleaning efficiency and consumes a lot of labor.

Method used

By setting up a support shaft, operating hole, bidirectional screw and moving support plate in the cleaning device, and using tools such as wrench to screw the bidirectional screw to rotate and close the moving support plates away from each other, making it easy to support and adjust the inner walls of different gears, and simplifying the installation and disassembly process.

Benefits of technology

Improve gear cleaning efficiency, reduce manpower consumption, and simplify gear installation and disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear processing cleaning device, comprising a cleaning box and a cleaning brush. Connecting seats are arranged on the left and right inner walls of the cleaning box, a card slot is opened on the connecting seat, a supporting shaft is arranged between the connecting seats, an up-and-down operating hole is opened on the supporting shaft, a front-and-back through slot is opened in the supporting shaft, and a rotatable two-way screw rod is arranged in the through slot through a mounting frame, the mounting frame is located in the middle of the through slot, auxiliary rods are arranged on the left and right sides of the mounting frame, a movable support plate screwed with the two-way screw rod is arranged on the front side of the two-way screw rod, and the movable support plate is penetrated by the auxiliary rod. The device can support the inner walls of different gears, is convenient for adjustment, and installs and disassembles gears, is convenient for improving cleaning efficiency, and saves manpower.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a gear processing cleaning device. Background Art

[0002] Gears are a kind of transmission mechanical device, which are made through forging, normalizing, rough turning, leaving allowance, fine turning, hobbing, chamfering, keyway insertion, deburring, shaving, heat treatment, tooth surface quenching, grinding, honing, inspection and other processes. Gears should be cleaned with cleaning equipment before and after assembly and test run, so as to clean up various impurities generated during the test run (such as uncleaned iron filings and iron powder generated during the gear running-in period). For individual parts, they should be cleaned once before storage and before assembly after leaving the warehouse;

[0003] For example, a gear processing cleaning device disclosed in the utility model with the authorization announcement number CN215823732U includes a box body and a fixing plate, a control switch is fixedly installed on the right side of the box body, a PLC controller is arranged inside the control switch, cleaning cotton is arranged in the inner cavity of the box body, and a dual-axis servo motor is arranged on the left side of the box body. When the device cleans gears of different specifications, the rubber sleeve needs to be replaced to adapt to the internal diameter of the gear. Since the gear needs to be fixed, the diameter of the rubber sleeve needs to be larger than the internal diameter of the gear, which makes the installation and disassembly of the gear more troublesome, affects the cleaning efficiency and consumes more manpower. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a gear processing and cleaning device. By using a wrench or other tools to reach into the interior of the support shaft through the operating hole, the bidirectional screw rod is twisted to make the bidirectional screw rod and the movable support plate screw together, so that the two movable support plates are separated from each other, supporting the inner walls of different gears, facilitating adjustment and installation and disassembly of gears, thereby improving cleaning efficiency and saving manpower.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a gear processing cleaning device, comprising a cleaning box and a cleaning brush, connecting seats are arranged on the left and right inner walls of the cleaning box, a card slot is arranged on the connecting seats, a support shaft is arranged between the connecting seats, an up and down operating hole is arranged on the support shaft, a front and back through groove is arranged in the support shaft, and a rotatable bidirectional screw rod is arranged in the through groove through a mounting frame, the mounting frame is located in the middle of the through groove, auxiliary rods are arranged on the left and right sides of the mounting frame, a movable support plate screwed with the bidirectional screw rod is arranged on the front side of the bidirectional screw rod, and the movable support plate is penetrated by the auxiliary rod.

[0006] As a preferred technical solution of the utility model, an L-shaped fixing frame is formed on the front side of the connecting seat on the left side, and a fixing pin is passed through the fixing frame. The fixing pin passes through the fixing frame, the connecting seat and the connecting block. A retaining ring is provided on the fixing pin, and a spring is provided on the front side of the retaining ring and is sleeved on the fixing pin.

[0007] As a preferred technical solution of the utility model, a driving motor is installed on the left side of the cleaning box, and the output shaft of the driving motor is connected to the connecting seat on the left side.

[0008] As a preferred technical solution of the utility model, a driving pulley is fixedly arranged on the output shaft of the driving motor.

[0009] As an optimal technical solution of the utility model, a cleaning roller is arranged inside the cleaning box, a cleaning brush is arranged on the cleaning roller, the left end of the cleaning roller passes through the left side wall of the cleaning box, a driven pulley is fixedly arranged on the left end of the cleaning roller, a connecting belt is installed on the driven pulley, and the connecting belt connects the driven pulley and the driving pulley.

[0010] As a preferred technical solution of the utility model, a drain port is provided on the right side wall of the cleaning box, and a bottom bracket is provided below the cleaning box.

[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0012] By using a wrench or other tools to reach into the support shaft from the operating hole, the bidirectional screw rod is turned to make the bidirectional screw rod and the movable support plate screw together, so that the two movable support plates are separated from each other, supporting the inner walls of different gears, facilitating adjustment and installation and disassembly of gears, thereby improving cleaning efficiency and saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the main view structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the utility model in a top view;

[0016] Figure 4 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0017] Figure 5 This is a schematic diagram of the internal structure of the support shaft of the utility model;

[0018] Among them: 1. Cleaning box; 2. Bottom bracket; 3. Driving motor; 4. Connecting seat; 5. Card slot; 6. Connecting block; 7. Fixed frame; 8. Fixed pin; 9. Retaining ring; 10. Spring; 11. Support shaft; 12. Operating hole; 13. Moving support plate; 14. Auxiliary rod; 15. Mounting frame; 16. Bidirectional screw rod; 17. Drain port; 18. Driven pulley; 19. Connecting belt; 20. Cleaning brush; 21. Driving pulley; 22. Cleaning roller. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0020] Example

[0021] Please refer to Figure 1 - Figure 3 As shown, the utility model provides a gear processing cleaning device, including a cleaning box 1 and a cleaning brush 20. A driving motor 3 is installed on the left side of the cleaning box 1. The output shaft of the driving motor 3 is connected to the connecting seat 4 on the left side. A driving pulley 21 is fixedly arranged on the output shaft of the driving motor 3. A cleaning roller 22 is arranged inside the cleaning box 1. A cleaning brush 20 is arranged on the cleaning roller 22. The left end of the cleaning roller 22 passes through the left side wall of the cleaning box 1. A driven pulley 18 is fixedly arranged on the left end of the cleaning roller 22. A connecting belt 19 is installed on the driven pulley 18. The connecting belt 19 connects the driven pulley 18 and the driving pulley 21. The driven pulley 18 and the driving pulley 21 have different specifications and different rotation speeds. A drain port 17 is arranged on the right side wall of the cleaning box 1, and a bottom bracket 2 is arranged below the cleaning box 1.

[0022] When cleaning the gears, add a proper amount of detergent into the cleaning box 1, turn on the driving motor 3, the driving motor 3 rotates to drive the driving pulley 21 to rotate, the driving pulley 21 rotates to drive the connecting belt 19 to rotate, thereby driving the driven pulley 18 to rotate, the driven pulley 18 rotates to drive the cleaning roller 22 and the cleaning brush 20 to rotate, thereby cleaning the gears;

[0023] like Figure 1 - Figure 5As shown, connecting seats 4 are arranged on the left and right inner walls of the cleaning box 1, and a card slot 5 is opened on the connecting seat 4. A support shaft 11 is arranged between the connecting seats 4, and an up-down operation hole 12 is opened on the supporting shaft 11. A front-to-back through slot is opened in the supporting shaft 11, and a rotatable bidirectional screw rod 16 is arranged in the through slot through a mounting frame 15. The mounting frame 15 is located in the middle of the through slot, and auxiliary rods 14 are arranged on the left and right sides of the mounting frame 15. A movable support plate 13 screwed with the bidirectional screw rod 16 is arranged on the front side. The movable support plate 13 is penetrated by the auxiliary rod 14, and an L-shaped fixing frame 7 is formed on the front side of the connecting seat 4 on the left side, and a fixing pin 8 is penetrated on the fixing frame 7. The fixing pin 8 on the left side can be pulled out forward, and the left end of the support shaft 11 can rotate upward, and the right end of the support shaft 11 rotates along the fixing pin 8 on the right side. The fixing pin 8 penetrates the fixing frame 7, the connecting seat 4, and the connecting block 6. A retaining ring 9 is provided on the fixing pin 8, and a spring 10 sleeved on the fixing pin 8 is provided on the front side of the retaining ring 9;

[0024] When installing the gear, pull the fixed pin 8 on the left side forward. At this time, the retaining ring 9 moves with the fixed pin 8, squeezing the spring 10. The spring 10 contracts, and the fixed pin 8 withdraws from the connecting seat 4 and the connecting block 6 on the left side. The support shaft 11 is rotated upward, and the gear is sleeved on the shaft body of the support shaft 11. A gap is left between the gears without affecting the operating space of the operating hole 12. Then, a tool such as a wrench is used to extend into the support shaft 11 from the operating hole 12, and the two-way screw rod 16 is twisted to make the two-way screw rod 16 and the movable support plate 13 screwed together, so that the two movable support plates 13 are separated from each other, supporting the inner wall of the gear, thereby fixing the gear;

[0025] Specific working principle:

[0026] When using the device, add an appropriate amount of detergent to the inside of the cleaning box 1, pull the fixed pin 8 on the left side forward, at this time, the retaining ring 9 moves with the fixed pin 8, squeezes the spring 10, the spring 10 contracts, and the fixed pin 8 withdraws from the connecting seat 4 and the connecting block 6 on the left side, rotates the support shaft 11 upward, and the gear is sleeved on the shaft body of the support shaft 11, leaving a gap between the gears without affecting the operating space of the operating hole 12, and then uses a wrench or other tools to extend into the support shaft 11 from the operating hole 12, twists the bidirectional screw rod 16 to make the bidirectional screw rod 16 and the movable support plate 13 screwed together, so that the two movable support plates 13 are away from each other, supporting the inner wall of the gear, thereby fixing the gear, turning on the driving motor 3, the driving motor 3 rotates to drive the active pulley 21 to rotate, the active pulley 21 rotates to drive the connecting belt 19 to rotate, thereby driving the driven pulley 18 to rotate, the driven pulley 18 rotates to drive the cleaning roller 22 and the cleaning brush 20 to rotate, and at the same time the support shaft 11 rotates to drive the gear to rotate, thereby cleaning the gear.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A gear processing cleaning device, comprising a cleaning box (1) and a cleaning brush (20), characterized in that: The cleaning box (1) is provided with a connecting seat (4) on the left and right inner walls, and a card slot (5) is provided on the connecting seat (4). A supporting shaft (11) is provided between the connecting seats (4), and an operating hole (12) in the upper and lower directions is provided on the supporting shaft (11). A through slot in the front and rear directions is provided in the supporting shaft (11), and a rotatable bidirectional screw rod (16) is mounted in the through slot through a mounting frame (15). The mounting frame (15) is located in the middle of the through slot. Auxiliary rods (14) are provided on the left and right sides of the mounting frame (15). A movable support plate (13) screwed with the bidirectional screw rod (16) is provided on the front side of the bidirectional screw rod (16), and the movable support plate (13) is penetrated by the auxiliary rod (14).

2. A gear processing cleaning device according to claim 1, characterized in that: An L-shaped fixing frame (7) is formed on the front side of the connecting seat (4) on the left side, and a fixing pin (8) is passed through the fixing frame (7). The fixing pin (8) passes through the fixing frame (7), the connecting seat (4) and the connecting block (6), and a retaining ring (9) is provided on the fixing pin (8). A spring (10) which is sleeved on the fixing pin (8) is provided on the front side of the retaining ring (9).

3. A gear processing cleaning device according to claim 1, characterized in that: A drive motor (3) is installed on the left side of the cleaning box (1), and the output shaft of the drive motor (3) is connected to a connecting seat (4) on the left side.

4. A gear processing and cleaning device according to claim 3, characterized in that: A driving pulley (21) is fixedly arranged on the output shaft of the driving motor (3).

5. The gear processing and cleaning device according to claim 1, characterized in that: A cleaning roller (22) is arranged inside the cleaning box (1), a cleaning brush (20) is arranged on the cleaning roller (22), the left end of the cleaning roller (22) passes through the left side wall of the cleaning box (1), a driven pulley (18) is fixedly arranged on the left end of the cleaning roller (22), a connecting belt (19) is installed on the driven pulley (18), and the connecting belt (19) connects the driven pulley (18) and the driving pulley (21).

6. A gear processing and cleaning device according to claim 1, characterized in that: The right side wall of the cleaning box (1) is provided with a drainage port (17), and a bottom bracket (2) is provided below the cleaning box (1).

Citation Information

Patent Citations

  • Gear machining cleaning device

    CN215823732U