A tin ash removal device for tin-copper wire production

By designing a tin copper wire production and removal device that includes an unwinding room, a cleaning room, ash cleaning room and a drying board, the problem that existing devices require multiple operations is solved, and the automation and efficient processing of tin copper wire tin ash removal is realized.

CN222695417UActive Publication Date: 2025-04-01JIANGXI ZHENGDAO PRECISION WIRE CO LTD
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Patent Information

Application Number
CN202420911668.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-01
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing tin copper wire production and tin ash removal device requires multiple process operations, including rinsing, wiping and drying, and cannot be completed in one go, resulting in inconvenience in processing.

Method used

A tin copper wire production and tin ash removal device is designed, including an unwinding chamber, a cleaning chamber, ash cleaning chamber and a drying plate. Driven by gear sets and motors, the unwinding, cleaning, wiping and drying of tin copper wire is realized.

Benefits of technology

The device can complete the tin ash removal process of tin copper wires in a group of equipment, saving time and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tin-copper wire production tin ash removal device, which relates to the technical field of tin-copper wire, and includes a base, a reeling chamber is installed on the top of the base, and a reeling wheel is installed inside the reeling chamber, and one end of the reeling wheel is connected to a first transmission rod. In the utility model, a motor drives a gear set to rotate, and when the gear set rotates, the reeling wheel is driven to rotate through the first transmission rod, so that the tin-copper wire outside the reeling wheel is reeled, and at the same time, the nozzle is opened, so that the clean water in the water tank is sprayed on the tin-copper wire through the nozzle. After the tin-copper wire is cleaned, it enters between two groups of cleaning rollers, and the cleaning rollers are rotated through the gear set, so that while driving the tin-copper wire to transmit, the outside of the tin-copper wire is wiped, and after wiping, the heating tube inside the drying plate dries the tin-copper wire, and after drying, the reeling wheel is rotated through the gear set, so that the dried tin-copper wire is reeled.
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Description

Technical Field

[0001] The utility model relates to the technical field of tin-copper wires, in particular to a tin ash removal device for tin-copper wire production. Background Art

[0002] The existing tinned copper wire is made of 99.99% red copper as the core wire and is made of hot-dip tin-based alloy. The product has the characteristics of bright appearance, uniform color, strong adhesion of the tin layer, and high oxidation resistance. It meets the "SJ2422-83 Tinned Copper Wire for Electronic Components" standard; it is now widely used in wires and cables, electronic pins (leads) of electronic components and PCB board connection jumpers.

[0003] The existing tin-copper wire production tin ash removal device needs to rinse, wipe and dry the tin-copper wire to complete the tin-copper wire tin ash removal. It is impossible to complete the above multiple processes on the tin-copper wire at one time, and the processing is very inconvenient. Utility Model Content

[0004] The utility model aims to solve the problems of the existing tin-copper wire production tin ash removal device, which requires washing, wiping and drying the tin-copper wire to complete the tin-copper wire tin ash removal, and is unable to complete the above-mentioned multiple processes on the tin-copper wire at one time, resulting in very inconvenient processing. The utility model proposes a tin-copper wire production tin ash removal device to solve the problems of the existing tin-copper wire production tin ash removal device, which requires washing, wiping and drying the tin-copper wire to complete the tin-copper wire tin ash removal, and is unable to complete the above-mentioned multiple processes on the tin-copper wire at one time, resulting in very inconvenient processing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A tin-copper wire production tin ash removal device comprises a base, a reeling chamber is installed on the top of the base, and a reeling wheel is installed inside the reeling chamber, one end of the reeling wheel is connected to a first transmission rod, and one end of the first transmission rod passes through a gear box and is connected to a gear set, one end of the gear set is connected to a motor, and one side of the gear set is connected to a second transmission rod, one end of the second transmission rod passes through the reeling chamber and is connected to the reeling wheel, a cleaning chamber is installed on the top of the base, and a water storage tank is installed on the top of the cleaning chamber, a water inlet pipe is installed on the top of the water storage tank, and one end of the water inlet pipe is connected to a water pump, a water tank is arranged at the bottom of the water pump, a dust cleaning chamber is installed on the top of the base, and a dust cleaning roller is installed inside the dust cleaning chamber, a drying plate is installed on the top of the base, and a heating tube is installed on the inner side of the drying plate, tin-copper wire is wound around the outer side of the reeling wheel, and a nozzle is installed at the bottom of the water storage tank.

[0007] Preferably, the cleaning roller passes through the cleaning chamber and is connected to the gear set.

[0008] Preferably, the unwinding wheel forms a rotating structure through a first transmission rod and a gear set, and the first transmission rod passes through the unwinding chamber and is connected to the unwinding wheel.

[0009] Preferably, the winding wheel forms a rotating structure through the second transmission rod and the gear set, and the second transmission rod passes through the gear box and is connected to the gear set.

[0010] Preferably, the nozzle passes through the cleaning chamber and is connected to a water tank, and the water tank is connected to a water pump through a water inlet pipe.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0012] 1. In the utility model, the motor drives the gear set to rotate. When the gear set rotates, the unwinding wheel is driven to rotate through the first transmission rod, so that the tin-copper wire outside the unwinding wheel is unwound, and the nozzle is opened at the same time, so that the clean water in the water tank is sprayed on the tin-copper wire through the nozzle. After the tin-copper wire is cleaned, it enters between two groups of cleaning rollers, and the cleaning rollers are rotated through the gear set, so as to drive the tin-copper wire to transmit and wipe the outside of the tin-copper wire. After wiping, the heating tube inside the drying plate dries the tin-copper wire. After drying, the rewinding wheel is rotated through the gear set, so as to rewind the dried tin-copper wire, and the tin ash removal of the tin-copper wire is completed. One set of equipment can complete multiple processes, saving a lot of time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the front structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the side structure of the cleaning chamber in the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the utility model.

[0017] Legend:

[0018] 1. Base; 2. Unwinding chamber; 3. Cleaning chamber; 4. Dust removal chamber; 5. Drying plate; 6. Rewinding chamber; 7. Water tank; 8. Water pump; 9. Water inlet pipe; 10. Water storage tank; 11. Gear box; 12. Unwinding wheel; 13. First transmission rod; 14. Tin copper wire; 15. Rewinding wheel; 16. Second transmission rod; 17. Heating tube; 18. Gear set; 19. Motor; 20. Dust removal roller; 21. Nozzle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Reference Figure 1-4 A tin-copper wire production tin ash removal device includes a base 1, an unwinding chamber 2, a cleaning chamber 3, a dust removal chamber 4, a drying plate 5, a winding chamber 6, a water tank 7, a water pump 8, a water inlet pipe 9, a water storage tank 10, a gear box 11, an unwinding wheel 12, a first transmission rod 13, a tin-copper wire 14, a winding wheel 15, a second transmission rod 16, a heating tube 17, a gear set 18, a motor 19, a dust removal roller 20 and a nozzle 21. The top of the base 1 is equipped with an unwinding chamber 2, and the unwinding wheel 12 is installed inside the unwinding chamber 2. One end of the unwinding wheel 12 is connected to the first transmission rod 13, and one end of the first transmission rod 13 passes through the gear box 11 and is connected to the gear set 18. One end of the gear set 18 is connected to A motor 19 is provided, and a second transmission rod 16 is connected to one side of the gear set 18, one end of the second transmission rod 16 passes through the winding chamber 6 and is connected to the winding wheel 15, a cleaning chamber 3 is installed on the top of the base 1, and a water storage tank 10 is installed on the top of the cleaning chamber 3, a water inlet pipe 9 is installed on the top of the water storage tank 10, and a water pump 8 is connected to one end of the water inlet pipe 9, and a water tank 7 is arranged at the bottom of the water pump 8, a dust cleaning chamber 4 is installed on the top of the base 1, and a dust cleaning roller 20 is installed inside the dust cleaning chamber 4, a drying plate 5 is installed on the top of the base 1, and a heating tube 17 is installed on the inner side of the drying plate 5, a tin copper wire 14 is wound around the outer side of the unwinding wheel 12, and a nozzle 21 is installed at the bottom of the water storage tank 10.

[0021] Furthermore, the cleaning roller 20 passes through the cleaning chamber 4 and is connected to the gear set 18 , and the cleaning roller 20 can be rotated by the gear set 18 .

[0022] Furthermore, the unwinding wheel 12 forms a rotating structure with the first transmission rod 13 and the gear set 18, and the first transmission rod 13 passes through the unwinding chamber 2 and is connected to the unwinding wheel 12. When the gear set 18 rotates, the unwinding wheel 12 is driven to rotate through the first transmission rod 13, so that the tin-copper wire 14 outside the unwinding wheel 12 is unwound.

[0023] Furthermore, the winding wheel 15 forms a rotating structure with the gear set 18 through the second transmission rod 16, and the second transmission rod 16 passes through the gear box 11 and is connected to the gear set 18. The winding wheel 15 rotates through the gear set 18 to wind up the dried tin-copper wire 14.

[0024] Furthermore, the nozzle 21 passes through the cleaning chamber 3 and is connected to the water tank 10 , and the water tank 10 is connected to the water pump 8 through the water inlet pipe 9 . The clean water in the water tank 10 can be sprayed onto the tin-copper wire 14 through the nozzle 21 to clean the tin-copper wire 14 .

[0025] Working principle: When in use, the personnel first turns on the motor 19, and the motor 19 drives the gear set 18 to rotate. When the gear set 18 rotates, the unwinding wheel 12 is driven to rotate through the first transmission rod 13, so that the tin copper wire 14 outside the unwinding wheel 12 is unwound, and at the same time, the nozzle 21 is turned on, so that the clean water in the water tank 10 is sprayed on the tin copper wire 14 through the nozzle 21. After the tin copper wire 14 is cleaned, it enters between the two groups of cleaning rollers 20, and the cleaning rollers 20 are rotated through the gear set 18, so as to While the tin copper wire 14 is being driven, the outer side of the tin copper wire 14 is wiped. After the wiping is completed, the heating tube 17 inside the drying plate 5 will dry the tin copper wire 14. After the drying is completed, the winding wheel 15 is rotated through the gear set 18 to wind up the dried tin copper wire 14, thereby completing the tin ash removal of the tin copper wire 14. After the clean water in the water storage tank 10 is used up, the personnel can place the clean water in the water inlet tank 7, and then turn on the water pump 8, so that the clean water in the water inlet tank 7 enters the water storage tank 10 through the water inlet pipe 9.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tin ash removal device for tin copper wire production, comprising a base (1), characterized in that: A reeling chamber (2) is installed on the top of the base (1), and a reeling wheel (12) is installed inside the reeling chamber (2), one end of the reeling wheel (12) is connected to a first transmission rod (13), and one end of the first transmission rod (13) passes through the gear box (11) and is connected to a gear set (18), one end of the gear set (18) is connected to a motor (19), and one side of the gear set (18) is connected to a second transmission rod (16), one end of the second transmission rod (16) passes through the reeling chamber (6) and is connected to the reeling wheel (15), a cleaning chamber (3) is installed on the top of the base (1), and the cleaning chamber ( 3), a water tank (10) is installed on the top of the water tank (10), a water inlet pipe (9) is installed on the top of the water tank (10), and one end of the water inlet pipe (9) is connected to a water pump (8), a water tank (7) is arranged at the bottom of the water pump (8), a dust cleaning chamber (4) is installed on the top of the base (1), and a dust cleaning roller (20) is installed inside the dust cleaning chamber (4), a drying plate (5) is installed on the top of the base (1), and a heating tube (17) is installed on the inner side of the drying plate (5), a tin copper wire (14) is wound around the outer side of the unwinding wheel (12), and a nozzle (21) is installed at the bottom of the water tank (10).

2. The tin ash removal device for tin-copper wire production according to claim 1, characterized in that: The dust cleaning roller (20) passes through the dust cleaning chamber (4) and is connected to the gear set (18).

3. The tin ash removal device for tin-copper wire production according to claim 1, characterized in that: The unwinding wheel (12) forms a rotating structure through a first transmission rod (13) and a gear set (18), and the first transmission rod (13) passes through the unwinding chamber (2) and is connected to the unwinding wheel (12).

4. The tin ash removal device for tin-copper wire production according to claim 1, characterized in that: The winding wheel (15) forms a rotating structure through a second transmission rod (16) and a gear set (18), and the second transmission rod (16) passes through the gear box (11) and is connected to the gear set (18).

5. The tin ash removal device for tin-copper wire production according to claim 1, characterized in that: The nozzle (21) passes through the cleaning chamber (3) and is connected to the water storage tank (10), and the water storage tank (10) is connected to the water pump (8) via a water inlet pipe (9).