A surface cleaning device for enameled wire production

Abstract

The utility model discloses a surface cleaning device for enameled wire production, comprising a cleaning box, a flushing mechanism, a brushing mechanism, a wiping mechanism and an air-drying mechanism, wherein a feed port is provided at one end of the cleaning box, and a discharge port is provided at the other end of the cleaning box, wherein the brushing mechanism and the wiping mechanism are both arranged inside the cleaning box, and the number of the flushing mechanisms is set to two. The utility model integrates the cleaning steps of flushing, brushing, flushing again, wiping and air-drying into a coherent process, and the enameled wire goes through each cleaning step in sequence from the feed port to the discharge port without manual intervention, thereby greatly improving the cleaning efficiency, removing most of the stains and softening the stubborn stains through the initial flushing, and then the brushing mechanism brushes the softened stains, and then the residual stains are removed through the secondary flushing, and finally the surface of the enameled wire is ensured to be clean and free of residues through wiping and air-drying, and the whole process ensures the significance and thoroughness of the cleaning effect.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire production, in particular to a surface cleaning device for enameled wire production. Background Art

[0002] During the production process of enameled wire, the enameled wire will go through multiple processes, such as wire drawing, annealing, painting, etc. During these processes, the surface of the enameled wire may be contaminated with impurities such as oil, dust, and metal debris. These impurities will not only affect the appearance quality of the enameled wire, but more importantly, they will destroy the integrity of the paint layer, resulting in a decrease in the insulation performance of the enameled wire, and even cause electrical faults such as short circuits and leakage. As a winding wire widely used in industries such as motors, electrical appliances, and instruments, the cleanliness of the surface of the enameled wire directly affects the electrical performance, service life, and overall quality of the product. Therefore, research and improvement of the cleaning technology of the enameled wire surface is of great significance to improving the overall quality of the enameled wire.

[0003] Some existing enameled wire cleaning devices only rely on sponges to clean the enameled wires when in use, and are unable to effectively remove stubborn stains attached to the surface of the enameled wires, and the cleaning effect needs to be improved.

[0004] For example, a cleaning device for cleaning the surface of enameled wires is disclosed in announcement number CN213944034U. The cleaning device of this patent drives an extrusion sponge component to elastically contact an arc sponge component through an elastic driving component, tightly wrapping several enameled wires. The surface of several enameled wires can be cleaned at the same time, thereby improving the cleaning efficiency.

[0005] However, the cleaning device of this patent only relies on the physical friction and squeezing of the sponge component to clean the enameled wire. It may not be able to completely remove stubborn dirt, oil stains or other attachments on the surface of the enameled wire, and the cleaning effect needs to be improved.

[0006] Therefore, it is necessary to invent a surface cleaning device for enameled wire production to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a surface cleaning device for enameled wire production to solve the above-mentioned technical problems.

[0008] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface cleaning device for enameled wire production, comprising a cleaning box, a flushing mechanism, a brushing mechanism, a wiping mechanism and an air-drying mechanism, a feed port being provided at one end of the cleaning box, a discharge port being provided at the other end of the cleaning box, the brushing mechanism and the wiping mechanism being both arranged inside the cleaning box, the number of the flushing mechanisms being set to two, the two flushing mechanisms being respectively arranged on both sides of the brushing mechanism, one of the flushing mechanisms being arranged close to the feed port, the wiping mechanism being arranged close to the other flushing mechanism, the air-drying mechanism being arranged close to the discharge port, guide rings being installed at both the feed port and the discharge port, and a drain pipe being fixedly connected to the bottom of the cleaning box.

[0009] The entire cleaning device has a reasonable structural layout, with multiple cleaning steps arranged in sequence from the feed inlet to the discharge outlet, ensuring thorough cleaning of the enameled wire surface.

[0010] Preferably, the flushing mechanism consists of a high-pressure pump, a water supply pipe and a nozzle, the high-pressure pump is installed on the top of the cleaning box, the water supply pipe is installed on the top surface of the cleaning box, the input end of the water supply pipe extends to the top of the cleaning box and is connected to the output end of the high-pressure pump, and the nozzle is installed at the output end of the bottom of the water supply pipe.

[0011] The flushing mechanism consisting of a high-pressure pump and a nozzle can generate high-pressure water flow to effectively remove stains and impurities on the surface of the enameled wire.

[0012] Preferably, the brushing mechanism includes a No. 1 transmission shaft, which is rotatably connected to the inside of the cleaning box, and a No. 1 motor is installed outside the cleaning box. The No. 1 transmission shaft moves and extends to the outside of the cleaning box and is transmission-connected to the No. 1 motor.

[0013] The transmission connection design between the No. 1 motor and the No. 1 transmission shaft ensures the power source of the brushing mechanism, making the brushing process stable and reliable.

[0014] Preferably, the surface of the No. 1 transmission shaft is provided with a plurality of bidirectional transmission threads, each of the bidirectional transmission thread surfaces is transmission-connected to two No. 1 carrier plates, and plastic brushes are installed on opposite sides of the two No. 1 carrier plates.

[0015] The bidirectional transmission thread on the No. 1 transmission shaft and the design of the No. 1 carrier plate enable the plastic brushes to move toward or away from each other, thereby adapting to enameled wires of different diameters and improving the flexibility and adaptability of cleaning.

[0016] Preferably, a No. 1 T-shaped slider is fixedly connected to the top of the No. 1 carrier plate, a No. 1 T-shaped slide groove is provided on the top surface of the cleaning box, and the No. 1 T-shaped slider is slidably connected to the No. 1 T-shaped slide groove.

[0017] The cooperation between the No. 1 T-shaped slider and the No. 1 T-shaped slot ensures the stability of the No. 1 carrier during movement.

[0018] Preferably, the wiping mechanism includes a No. 2 transmission shaft, which is rotatably connected to the inside of the cleaning box, and a No. 2 motor is installed outside the cleaning box. The No. 2 transmission shaft moves and extends to the outside of the cleaning box and is transmission-connected to the No. 2 motor.

[0019] The transmission connection design between the No. 2 motor and the No. 2 transmission shaft provides a stable and reliable power source for the wiping mechanism, ensuring the smooth progress of the wiping process.

[0020] Preferably, the surface of the No. 2 transmission shaft is also provided with a plurality of bidirectional transmission threads, each of the bidirectional transmission thread surfaces is transmission-connected to two No. 2 carrier plates, and sponges are installed on opposite sides of the two No. 2 carrier plates.

[0021] The bidirectional transmission thread on the No. 2 transmission shaft and the design of the No. 2 carrier plate enable the sponge to move toward or away from each other, thereby adapting to enameled wires of different diameters and improving the flexibility and adaptability of cleaning.

[0022] Preferably, a No. 2 T-shaped slider is fixedly connected to the top of the No. 2 carrier plate, a No. 2 T-shaped slot is provided on the inner top surface of the cleaning box, and the No. 2 T-shaped slider is slidably connected to the No. 2 T-shaped slot.

[0023] The sliding connection design between the No. 2 T-shaped slider and the No. 2 T-shaped slot ensures the stability of the No. 2 carrier during movement.

[0024] Preferably, the air-drying mechanism includes a hot air blower, which is installed on the top of the cleaning box. An air guide plate is installed on the top surface of the cleaning box. The output end of the hot air blower is fixedly connected to an air guide duct, and the output end of the air guide duct extends into the interior of the cleaning box and is connected to the input end of the air guide plate.

[0025] The design of the air-drying mechanism can effectively remove the residual moisture on the surface of the enameled wire.

[0026] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0027] 1. Through reasonable layout and design, the cleaning steps of flushing, brushing, re-flushing, wiping and air-drying are integrated into a coherent process. The enameled wire goes through various cleaning steps from the feed port to the discharge port in sequence without manual intervention, which greatly improves the cleaning efficiency. The first flushing removes most of the stains and softens the stubborn stains. Then the brushing mechanism brushes the softened stains, and then the residual stains are removed by the second flushing. Finally, the surface of the enameled wire is cleaned and free of residues by wiping and air-drying. The whole process ensures the significance and thoroughness of the cleaning effect;

[0028] 2. The brushing mechanism uses the bidirectional transmission thread on the No. 1 transmission shaft to realize the movement of the two No. 1 carriers towards or away from each other, thereby adjusting the contact pressure and cleaning range between the plastic brush and the surface of the enameled wire, ensuring the flexibility and adaptability of the brushing. The wiping mechanism also adopts the design of bidirectional transmission thread, and drives the two No. 2 carriers to move towards or away from each other through the No. 2 transmission shaft, realizing precise control of the contact degree between the sponge wiper and the surface of the enameled wire, which not only ensures the wiping effect, but also avoids damage to the surface of the enameled wire caused by excessive wiping. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;

[0030] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0031] Figure 3 It is a structural sectional view of the utility model;

[0032] Figure 4 It is a structural schematic diagram of the brushing mechanism of the utility model;

[0033] Figure 5 It is a structural schematic diagram of the wiping mechanism of the utility model.

[0034] Description of reference numerals:

[0035] 1. Cleaning box; 2. Brushing mechanism; 3. Wiping mechanism; 4. Feed inlet; 5. Discharge outlet; 6. Guide ring; 7. Drain pipe; 8. High-pressure pump; 9. Water supply pipe; 10. Nozzle; 11. No. 1 transmission shaft; 12. No. 1 motor; 13. No. 1 carrier plate; 14. Plastic brush; 15. No. 1 T-shaped slider; 16. No. 1 T-shaped slide; 17. No. 2 transmission shaft; 18. No. 2 motor; 19. No. 2 carrier plate; 20. Sponge; 21. No. 2 T-shaped slider; 22. No. 2 T-shaped slide; 23. Hot air blower; 24. Air guide plate; 25. Air guide duct. DETAILED DESCRIPTION

[0036] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0037] The utility model provides Figure 1-5A surface cleaning device for enameled wire production shown in the figure comprises a cleaning box 1, a flushing mechanism, a brushing mechanism 2, a wiping mechanism 3 and an air-drying mechanism. A feed port 4 is provided at one end of the cleaning box 1, and a discharge port 5 is provided at the other end of the cleaning box 1. The brushing mechanism 2 and the wiping mechanism 3 are both arranged inside the cleaning box 1. The number of flushing mechanisms is set to two, and the two flushing mechanisms are respectively arranged on both sides of the brushing mechanism 2, one of the flushing mechanisms is arranged close to the feed port 4, the wiping mechanism 3 is arranged close to the other flushing mechanism, and the air-drying mechanism is arranged close to the discharge port 5. Guide rings 6 are installed at the feed port 4 and the discharge port 5, and a drain pipe 7 is fixedly connected to the bottom of the cleaning box 1.

[0038] In one aspect of the present embodiment, the flushing mechanism is composed of a high-pressure pump 8, a water supply pipe 9 and a nozzle 10. The high-pressure pump 8 is installed on the top of the cleaning box 1, the water supply pipe 9 is installed on the top surface of the cleaning box 1, the input end of the water supply pipe 9 extends to the top of the cleaning box 1 and is connected to the output end of the high-pressure pump 8, and the nozzle 10 is installed at the output end of the bottom of the water supply pipe 9. The brushing mechanism 2 includes a No. 1 transmission shaft 11, the No. 1 transmission shaft 11 is rotatably connected to the inside of the cleaning box 1, a No. 1 motor 12 is installed on the outside of the cleaning box 1, the No. 1 transmission shaft 11 moves and extends to the outside of the cleaning box 1 and is transmission-connected to the No. 1 motor 12, a plurality of bidirectional transmission threads are provided on the surface of the No. 1 transmission shaft 11, each bidirectional transmission thread surface is transmission-connected to two No. 1 carrier plates 13, and plastic brushes 14 are installed on the opposite sides of the two No. 1 carrier plates 13, a No. 1 T-shaped slider 15 is fixedly connected to the top of the No. 1 carrier plate 13, and a No. 1 T-shaped slide groove 16 is provided on the top surface of the cleaning box 1. The No. 1 T-shaped slider 15 and the No. 1 T-shaped slide groove 16 are provided on the top surface of the cleaning box 1. The slide groove 16 is slidably connected, and the wiping mechanism 3 includes a No. 2 transmission shaft 17, which is rotatably connected to the inside of the cleaning box 1. A No. 2 motor 18 is installed on the outside of the cleaning box 1. The No. 2 transmission shaft 17 moves and extends to the outside of the cleaning box 1 and is transmission-connected to the No. 2 motor 18. The surface of the No. 2 transmission shaft 17 is also provided with a plurality of bidirectional transmission threads, and each bidirectional transmission thread surface is transmission-connected to two No. 2 carrier plates 19, and sponges 20 are installed on the opposite sides of the two No. 2 carrier plates 19. A No. 2 T-shaped slider 21 is fixedly connected to the top of the No. 2 carrier plate 19, a No. 2 T-shaped slide groove 22 is provided on the inner top surface of the cleaning box 1, the No. 2 T-shaped slider 21 is slidably connected to the No. 2 T-shaped slide groove 22, the air drying mechanism includes a hot air blower 23, the hot air blower 23 is installed on the top of the cleaning box 1, an air guide plate 24 is installed on the inner top surface of the cleaning box 1, the output end of the hot air blower 23 is fixedly connected to an air guide duct 25, the output end of the air guide duct 25 extends to the inside of the cleaning box 1 and is connected to the input end of the air guide plate 24.

[0039] Working principle of this utility model:

[0040] Refer to the instruction manual Figure 1-5When using the utility model, firstly, the enameled wire to be cleaned is passed through the guide ring 6 of the feed port 4 to ensure that the enameled wire can smoothly enter the cleaning box 1. After the enameled wire enters the cleaning box 1, it is first rinsed by the flushing mechanism arranged near the feed port 4. The high-pressure water flow generated by the high-pressure pump 8 is transported to the nozzle 10 through the water supply pipe 9. The high-pressure water flow sprayed by the nozzle 10 rinses the surface of the enameled wire to remove most of the stains on the surface and soften the stubborn stains.

[0041] After the initial flushing, the enameled wire continues to move forward and enters the action range of the brushing mechanism 2. The No. 1 motor 12 drives the No. 1 transmission shaft 11 to rotate, and the bidirectional transmission thread on the No. 1 transmission shaft 11 drives the two No. 1 carrier plates 13 to move toward each other until the plastic brushes 14 on the two No. 1 carrier plates 13 contact the surface of the enameled wire, brushing the softened stains to separate them from the surface of the enameled wire;

[0042] The enameled wire after brushing continues to move forward and enters the range of action of another flushing mechanism. This flushing mechanism is similar to the initial flushing mechanism and uses high-pressure water flow to flush the surface of the enameled wire again to remove the stains remaining after brushing;

[0043] After the second flushing, some moisture will remain on the surface of the enameled wire. At this time, the enameled wire enters the action range of the wiping mechanism 3, and the second motor 18 drives the second transmission shaft 17 to rotate. The bidirectional transmission thread on the second transmission shaft 17 drives the two second carrier plates 19 to approach each other until the sponge wiper 20 on the second carrier plate 19 contacts the surface of the enameled wire to wipe the moisture on the surface;

[0044] The enameled wire after wiping continues to move forward and finally enters the action range of the air drying mechanism. The hot air generated by the hot air blower 23 is transported to the air guide plate 24 through the air guide duct 25. The air guide plate 24 evenly guides the hot air to the surface of the enameled wire to dry the residual trace moisture.

[0045] After complete cleaning and air drying, the enameled wire passes through the guide ring 6 of the discharge port 5, completing the entire cleaning process.

Claims

1. A surface cleaning device for enameled wire production, comprising a cleaning box (1), a flushing mechanism, a brushing mechanism (2), a wiping mechanism (3) and an air drying mechanism, characterized in that: A feed port (4) is provided at one end of the cleaning box (1), and a discharge port (5) is provided at the other end of the cleaning box (1). The brushing mechanism (2) and the wiping mechanism (3) are both arranged inside the cleaning box (1). The number of the flushing mechanisms is set to two, and the two flushing mechanisms are respectively arranged on both sides of the brushing mechanism (2), one of the flushing mechanisms is arranged close to the feed port (4), the wiping mechanism (3) is arranged close to the other flushing mechanism, and the air-drying mechanism is arranged close to the discharge port (5). Guide rings (6) are installed at the feed port (4) and the discharge port (5), and a drain pipe (7) is fixedly connected to the bottom of the cleaning box (1).

2. The surface cleaning device for enameled wire production according to claim 1, characterized in that: The flushing mechanism is composed of a high-pressure pump (8), a water supply pipe (9) and a nozzle (10); the high-pressure pump (8) is installed on the top of the cleaning box (1); the water supply pipe (9) is installed on the top surface of the cleaning box (1); the input end of the water supply pipe (9) extends to the top of the cleaning box (1) and is connected to the output end of the high-pressure pump (8); and the nozzle (10) is installed at the output end of the bottom of the water supply pipe (9).

3. The surface cleaning device for enameled wire production according to claim 1, characterized in that: The brushing mechanism (2) comprises a No. 1 transmission shaft (11), the No. 1 transmission shaft (11) is rotatably connected to the inside of the cleaning box (1), a No. 1 motor (12) is installed outside the cleaning box (1), the No. 1 transmission shaft (11) moves and extends to the outside of the cleaning box (1) and is transmission-connected to the No. 1 motor (12).

4. The surface cleaning device for enameled wire production according to claim 3, characterized in that: The surface of the No. 1 transmission shaft (11) is provided with a plurality of bidirectional transmission threads, each of the bidirectional transmission thread surfaces is transmission-connected to two No. 1 carrier plates (13), and plastic brushes (14) are installed on opposite sides of the two No. 1 carrier plates (13).

5. The surface cleaning device for enameled wire production according to claim 4, characterized in that: A No. 1 T-shaped slider (15) is fixedly connected to the top of the No. 1 carrier plate (13), a No. 1 T-shaped slide groove (16) is provided on the inner top surface of the cleaning box (1), and the No. 1 T-shaped slider (15) is slidably connected to the No. 1 T-shaped slide groove (16).

6. The surface cleaning device for enameled wire production according to claim 1, characterized in that: The wiping mechanism (3) comprises a No. 2 transmission shaft (17), the No. 2 transmission shaft (17) is rotatably connected to the inside of the cleaning box (1), a No. 2 motor (18) is installed outside the cleaning box (1), the No. 2 transmission shaft (17) moves and extends to the outside of the cleaning box (1) and is transmission-connected to the No. 2 motor (18).

7. The surface cleaning device for enameled wire production according to claim 6, characterized in that: The surface of the No. 2 transmission shaft (17) is also provided with a plurality of bidirectional transmission threads, each of which is transmission-connected to two No. 2 carrier plates (19), and sponges (20) are installed on opposite sides of the two No. 2 carrier plates (19).

8. The surface cleaning device for enameled wire production according to claim 7, characterized in that: A No. 2 T-shaped slider (21) is fixedly connected to the top of the No. 2 carrier plate (19), a No. 2 T-shaped slide groove (22) is provided on the top surface of the cleaning box (1), and the No. 2 T-shaped slider (21) is slidably connected to the No. 2 T-shaped slide groove (22).

9. The surface cleaning device for enameled wire production according to claim 1, characterized in that: The air drying mechanism comprises a hot air blower (23), the hot air blower (23) being mounted on the top of the cleaning box (1), an air guide plate (24) being mounted on the top surface of the cleaning box (1), an output end of the hot air blower (23) being fixedly connected to an air guide duct (25), the output end of the air guide duct (25) extending into the interior of the cleaning box (1) and being connected to an input end of the air guide plate (24).

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