Actuator brush motor assembly tool

By designing a brushed motor assembly tool for actuator including base, support tooling and press-fit tooling, the problems of unstable assembly and excessive pressure installation of brushed motors in the prior art are solved, and efficient and uniform press-fitting effect is achieved, the motor is protected, and the assembly quality is ensured.

CN222696439UActive Publication Date: 2025-04-01FEILONG AUTO COMPONENTS CO LTD +1
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Patent Information

Application Number
CN202420905493.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-01
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, it is difficult to achieve stable pressure assembly during the actuator brushed motor assembly, resulting in excessive pressure assembly, interference welding, poor airtightness, slow manual installation speed and insufficient accuracy.

Method used

An actuator brushed motor assembly tooling including base, support tooling and press-fit tooling is designed. The press-fit tooling realizes stable pressing of the brushed motor through transmission parts and prototyping parts. The prototyping grooves and positioning devices ensure multi-point stress and prevent deformation.

Benefits of technology

By cooperating with the brushed motor, the uniformity of the pressing assembly is improved, the brushed motor is protected, damage is avoided during the pressing assembly process, and the quality and efficiency of the pressing assembly are ensured.

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Abstract

The utility model relates to the technical field of automobile parts processing, and in particular to an actuator brush motor assembly tool, comprising a base, on which a supporting tool matched with a housing of the actuator is arranged, and is characterized in that it also includes a press-fitting tool for press-fitting the brush motor, the press-fitting tool comprising a transmission component matched with a press-fitting drive device, a profiling component matched with the brush motor is arranged at the end of the transmission component, the profiling component comprises a pressing block, a working end of the pressing block is provided with a profiling groove matched with the brush motor, and the profiling component cooperates with the brush motor to improve the uniformity of the press-fitting, and can protect the brush motor, avoid damage to the brush motor during the press-fitting process, and ensure the press-fitting quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to an actuator brush motor assembly tool. Background Art

[0002] At present, the actuator brush motor is connected through terminal clamping, and the brush motor is assembled to the subassembly of the shell, wherein the shell is made of metal to ensure structural strength, and the clamping between the brush motor itself and the pins of the brush motor and the shell is an interference fit, and the brush motor needs to be pressed into the shell by a pressing device. If the brush motor is not assembled in place, the motor will be pressed too high, and interference will occur during the subsequent shell welding, resulting in poor airtightness of the assembly. Manual installation is not only slow, but also cannot meet the accuracy requirements. Technical personnel in this field have developed automatic installation equipment, which mainly includes a base, and a supporting tooling that matches the shell of the actuator is provided on the base. The actuator shell is placed on the supporting tooling, and then the brush motor is placed, and the brush motor is pressed into the actuator shell by a pressing head. The present application provides an actuator brush motor assembly tool that can stably press-fit the brush motor and ensure the pressing effect. Utility Model Content

[0003] The utility model aims to overcome the deficiencies in the prior art and to provide an actuator brush motor assembly tool which can stably press-fit a brush motor and ensure a press-fit effect.

[0004] The utility model is realized through the following technical scheme: an actuator brush motor assembly tool, comprising a base, on which a supporting tool matched with a housing of the actuator is arranged, and also comprising a pressing tool for pressing the brush motor, wherein the pressing tool comprises a transmission component matched with a pressing drive device, wherein a profiling component matched with the brush motor is arranged at the end of the transmission component, wherein the profiling component comprises a pressing block, and a working end of the pressing block is provided with a profiling groove matched with the brush motor.

[0005] Furthermore, a positioning device matched with the brushed motor is arranged in the contoured groove.

[0006] Furthermore, the positioning device comprises an anti-skid layer arranged at the bottom of the contoured groove, the anti-skid layer is made of elastic material, and the thickness of the anti-skid layer near the end is greater than the thickness of the anti-skid layer near the middle.

[0007] Furthermore, the press-fitting tool also includes a press head that matches with the pins of the brushed motor.

[0008] Furthermore, a magnet matching with the brushed motor is arranged on the pressing block.

[0009] The beneficial effects of the utility model are as follows: the actuator brush motor assembly tool comprises a base, on which a supporting tool matching with the housing of the actuator is arranged, and the utility model is characterized in that it also comprises a pressing tool for pressing the brush motor, the pressing tool comprises a transmission component matching with the pressing drive device, the end of the transmission component is provided with a profiling component matching with the brush motor, the profiling component comprises a pressing block, and the working end of the pressing block is provided with a profiling groove matching with the brush motor. By cooperating with the profiling component and the brush motor, the uniformity of the pressing is improved, and the brush motor can be protected, and damage to the brush motor during the pressing process is avoided, thereby ensuring the pressing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a structural schematic diagram of Example 1;

[0011] Figure 2 This is a disassembly diagram of Example 1;

[0012] Figure 3 It is a schematic diagram of the briquetting structure;

[0013] Figure 4 It is a schematic diagram of the cross section of the briquette.

[0014] 1. Base; 2. Support tooling; 3. Actuator housing; 4. Brushed motor; 5. Pressure block; 6. Pressure shaft; 7. Pressure head; 8. Magnet; 9. Anti-slip layer; 10. Profile groove. DETAILED DESCRIPTION

[0015] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0016] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Example 1

[0018] like Figure 1-4As shown, an actuator brush motor assembly tool comprises a base 1, which is used to be installed on a workbench. A supporting tool 2 matching with the actuator housing 3 is installed on the base 1. The actuator housing 3 is supported and positioned by the supporting tool 2, thereby ensuring that the manipulator can accurately place the brush motor 4 at a predetermined position in the actuator housing 3. The brush motor 4 can also be placed in the actuator housing 3 first, and then placed as a whole in the supporting tool 2. A positioning pin matching with the connecting hole of the actuator housing 3 is installed on the supporting tool 2 to improve the positioning stability of the actuator housing 3.

[0019] It also includes a press-fitting tool for press-fitting the brush motor 4, the press-fitting tool includes a transmission component matched with the press-fitting drive device, the press-fitting drive device is a press installed on a workbench (not shown in the figure), the transmission component is a press shaft 6 connected to the press, the press shaft 6 can be connected to the press through a coaxial connecting component such as a sleeve, the structure is simple, and the working stability is high. The end of the transmission component is connected to a profiling component matched with the brush motor 4, the profiling component includes a pressing block 5, the length of the pressing block 5 is greater than the length of the housing of the brush motor 4, and the working end of the pressing block 5 is processed with a profiling groove 10 matched with the brush motor 4, so that the brush motor 4 can be subjected to force at multiple points, the press-fitting stability is improved, and the deformation of the brush motor 4 is avoided during the press-fitting process. The profiling groove 10 extends to the end of the pressing block 5. A positioning device that cooperates with the brush motor 4 is installed in the profiling groove 10. In this embodiment, the positioning device includes an anti-skid layer 9 attached to the bottom of the profiling groove 10. The anti-skid layer 9 is made of an elastic material, specifically a polyurethane adhesive layer, which is obtained by brushing and curing. The thickness of the anti-skid layer 9 near the end is greater than the thickness of the anti-skid layer 9 near the middle. The thickness in the middle is 0.8-1.0mm, and the thickness at the end is 1.2-1.5mm. The friction between the profiling groove 10 and the brush motor 4 is increased by the polyurethane adhesive layer to prevent the brush motor 4 from rotating. The stress points of the brush motor 4 can also be increased. Since the end of the brush motor 4 is supported by the end cover, the structural strength is relatively high, and the end of the anti-skid layer 9 is thicker, so that the pressure on the end is greater during the press-fitting process, thereby effectively preventing deformation.

[0020] The press-fitting tool also includes a pressing head 7 that matches the pins of the brush motor 4. The pressing head 7 is connected to the pressing block 5 by bolts, which is convenient for manufacturing. The pins of the brush motor 4 are pressed into the corresponding slots of the actuator housing 3 by the pressing head 7, thereby achieving one-time press-fitting and improving efficiency.

[0021] A magnet 8 matching the brush motor 4 is installed on the pressing block 5, and a mounting hole matching the magnet 8 is processed on the pressing block 5. Before pressing, since the pre-installed height of the brush motor 4 is not fixed, it is impossible to judge whether the pressing block 5 is close to the brush motor 4. The position of the pressing block 5 and the brush motor 4 is judged after contact by detecting the force on the pressing block 5, and the time is short. After installing the magnet 8, when the pressing block 5 is close to the brush motor 4, the force on the pressing block 5 changes significantly. After detecting the pressure change, the press reduces the descending speed, thereby stabilizing the pressing.

[0022] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An actuator brush motor assembly tool, comprising a base (1), on which a supporting tool (2) matching with a housing (3) of the actuator is arranged, characterized in that: It also includes a press-fitting tool for press-fitting a brushed motor (4), the press-fitting tool including a transmission component that cooperates with the press-fitting drive device, a contour component that cooperates with the brushed motor (4) being provided at the end of the transmission component, the contour component including a pressing block (5), and a contour groove (10) that cooperates with the brushed motor (4) being provided at the working end of the pressing block (5).

2. The actuator brush motor assembly tool according to claim 1, characterized in that: A positioning device matched with the brushed motor (4) is arranged in the profiling groove.

3. The actuator brush motor assembly tool according to claim 2, characterized in that: The positioning device comprises an anti-slip layer (9) arranged at the bottom of the contoured groove (10), wherein the anti-slip layer (9) is made of an elastic material, and the thickness of the anti-slip layer (9) near the end is greater than the thickness of the anti-slip layer (9) near the middle.

4. The actuator brush motor assembly tool according to claim 1, characterized in that: The press-fitting tool also includes a press head (7) that matches with the pins of the brushed motor (4).

5. The actuator brush motor assembly tool according to claim 1, characterized in that: The pressing block (5) is provided with a magnet (8) that matches the brushed motor (4).