A vertical milling machine waste chip cleaning device

By designing a vertical milling machine waste chip cleaning device, using the three-cleaning method combined with the grading function of the grading box, the problem of difficulty in complete cleaning and grading in the prior art is solved, and the thorough cleaning of the milling machine surface and effective recycling of debris are achieved.

CN222696647UActive Publication Date: 2025-04-01TONGLING COPPER CAR FORGING & CASTING CO LTD
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Patent Information

Application Number
CN202420745780.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-04-01
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing milling machine waste cleaning device is difficult to completely clean large or heavy debris and dirt adhered to the surface of the workbench, and it is difficult to classify, making it easier to follow-up recycling and processing.

Method used

A vertical milling machine waste chip cleaning device is designed, and three cleaning methods are adopted: the first dry treatment is used to clean larger dirt and debris; the second wet treatment is used to spray clean water through the nozzle to clean fine dirt and debris; the third time is to treat the residual moisture and debris on the surface of the milling machine through the heating cleaning cloth. At the same time, the cleaned debris is graded using a grading box and a grading assembly.

Benefits of technology

The dirt and debris on the surface of the milling machine is thoroughly cleaned, ensuring the cleanliness of the milling machine body and facilitating subsequent recycling through grading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste chip cleaning, and in particular to a waste chip cleaning device for a vertical milling machine, comprising a milling machine body, two grading boxes symmetrically fixed on both sides of the milling machine body, a grading assembly installed inside the grading box, and two connecting plates symmetrically fixed at the front and rear ends of the grading box, a screw rod rotatably connected between the two connecting plates at the same end, and a cleaning mechanism installed together on the outer layers of the two screw rods; the utility model uses a cleaning mechanism to clean the chips and dirt generated after the milling machine body is processed three times, relies on the first dry treatment to clean the larger dirt and chips into the separation box, then uses the second wet treatment to clean the fine dirt and chips, and finally uses the heated cleaning cloth to form the final treatment of the moisture and chips remaining on the surface of the milling machine, thereby ensuring the cleanliness of the milling machine body, and then uses the grading box to grade the cleaned chips, so as to facilitate subsequent recycling.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste chip cleaning, in particular to a waste chip cleaning device for a vertical milling machine. Background Art

[0002] Digital milling machines are generally divided into horizontal milling machines and vertical milling machines. Vertical milling machines are mainly suitable for processing planes, bevels, grooves, holes, etc. of various parts. They are ideal processing equipment for machinery manufacturing, molds, instruments, meters, automobiles, motorcycles and other industries. They are widely used in mechanical processing. During the cutting process of the pointed milling cutter and the workpiece, a large amount of needle-shaped, spiral-shaped, irregular-shaped and other metal debris will be generated. The debris is scattered on the complex structure of the fuselage and the ground, which is not conducive to cleaning, and it is time-consuming and labor-intensive. Special cleaning devices are required for cleaning and collection;

[0003] For example, in the prior art, there is a milling machine waste chip cleaning device with a publication number of CN220481052U. During use, the device sprays water onto the workbench through a water outlet bucket to clean the dust and waste chips. However, it is difficult for the water flow to completely clean some larger and heavier chips and dirt adhering to the surface of the workbench. At the same time, the chips are piled together after being washed, which makes it difficult to classify them according to needs, and is not convenient for subsequent recycling and processing.

[0004] In view of the above technical defects, a solution is now proposed. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a vertical milling machine waste chip cleaning device, which utilizes a cleaning mechanism to clean the chips and dirt generated after the milling machine body is processed three times, relying on the first dry treatment to clean the larger dirt and chips into the separation box, and then the second wet treatment to clean the fine dirt and chips, and finally the heated cleaning cloth is used to form the final treatment of the moisture and chips remaining on the surface of the milling machine to ensure the cleanliness of the milling machine body, and then the cleaned chips are classified through a grading box to facilitate subsequent recycling, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a vertical milling machine waste chip cleaning device, comprising a milling machine body, two grading boxes are symmetrically fixed on both sides of the milling machine body, a grading assembly is installed inside the grading box, and two connecting plates are symmetrically fixed at the front and rear ends of the grading box, a screw rod is rotatably connected between the two connecting plates at the same end, a cleaning mechanism is commonly installed on the outer layers of the two screw rods, one side of the screw rod passes through and extends to one side of one of the connecting plates, a synchronous wheel is fixed on one side, a synchronous belt is rotatably connected between the two synchronous wheels, and a reciprocating motor is fixed on one side of one of the synchronous wheels.

[0007] Furthermore, the cleaning mechanism includes a movable block sleeved on the outer layer of the screw rod, two electrical plug posts are symmetrically fixed on both sides of the bottom of the movable block, an electrical socket is fixed at the position corresponding to the electrical plug post on the other side of the connecting plate, and a mounting plate is rotatably connected to the inner side of the top of the movable block, a second motor is fixed at the front end of one of the mounting plates that penetrates and extends to the front end of the movable block, and an upper cleaning block and a lower cleaning block are commonly fixed between the two mounting plates.

[0008] Furthermore, a cleaning cloth is fixed at one end of the upper cleaning block and the lower cleaning block, a water storage cavity is opened on the inner bottom layer of the upper cleaning block, a plurality of nozzles are fixed at equal intervals on the outer upper surface of the water storage cavity, and two heating tubes are symmetrically fixed inside the lower cleaning block.

[0009] Furthermore, the grading assembly includes two sieve plates arranged inside a grading box, a discharge port is provided on one side of the grading box at a position corresponding to the sieve plate, connecting blocks are fixed at both front and rear ends of the sieve plate, an installation groove is provided on the inner wall of the grading box at a position corresponding to the connecting block, and two springs are symmetrically fixed inside the installation groove at the upper and lower ends of the connecting block.

[0010] Furthermore, an eccentric block rotatably connected to the inside of the grading box is arranged between the two sieve plates, the front end of the eccentric block penetrates and extends to the outside of the grading box where a first motor is fixed, and convex plates are fixed at positions of the two sieve plates corresponding to the eccentric blocks.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0012] 1. In the utility model, a grading box is installed on the side of the milling machine body, and the generated debris is cleaned by the cleaning mechanism, and the reciprocating synchronous belt and the synchronous wheel are used to drive the screw to rotate, thereby driving the entire cleaning mechanism to move, and the lower cleaning block is used to clean larger dirt and debris. When it moves to one side, it is connected with the electrical plug column by the electrical socket, and then the second motor is controlled to start, and the third motor drives the upper and lower cleaning blocks to flip, and sprays clean water onto the cleaning cloth through the nozzle to wet it, and then the wet cleaning cloth is used to clean smaller and finer dirt and debris, and the second cleaning is performed in this way. When it moves to the trigger position, the electrical socket is connected with the electrical plug column again, and the second motor is started to drive the upper and lower cleaning blocks to flip again, and the cleaning cloth is heated by the heating tube, so as to further clean the moisture and dirt remaining on the surface of the milling machine, and the overall cleaning effect is more thorough, avoiding the residue of fine dirt and debris.

[0013] 2. In the utility model, after the cleaning mechanism is used to clean the debris and dirt on the surface of the milling machine body, the debris falls into the grading box as it is cleaned, and the first motor is started to drive the eccentric block to rotate, thereby forming intermittent impact on the two screen plates. The screen plates are fixed between the connecting blocks and the springs, thereby forming a continuous vibration effect, thereby grading the debris and facilitating subsequent recycling.

[0014] In summary, the utility model utilizes a cleaning mechanism to clean the debris and dirt generated after the milling machine body is processed three times, relying on the first dry treatment to clean the larger dirt and debris into the separation box, and then the second wet treatment to clean the fine dirt and debris, and finally the heated cleaning cloth is used to form the final treatment of the moisture and debris generated on the surface of the milling machine to ensure the cleanliness of the milling machine body, and then the cleaned debris is classified through the grading box to facilitate subsequent recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the cleaning mechanism of the utility model;

[0017] Figure 3 It is a schematic diagram of the internal structure of the upper cleaning block and the lower cleaning block of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure inside the grading box of the utility model;

[0019] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0020] Figure numerals: 1. milling machine body; 2. grading assembly; 3. cleaning mechanism; 4. connecting plate; 5. grading box; 6. screw rod; 7. reciprocating motor; 8. discharge port; 9. synchronous wheel; 10. synchronous belt; 11. sieve plate; 12. convex plate; 13. first motor; 14. eccentric block; 15. spring; 16. mounting groove; 17. connecting block; 18. upper cleaning block; 19. mounting plate; 20. second motor; 21. electrical socket; 22. movable block; 23. electrical plug; 24. lower cleaning block; 25. heating tube; 26. cleaning cloth; 27. nozzle; 28. water storage chamber. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] This embodiment aims to address the problem in the prior art that it is difficult to completely remove debris and dirt from the surface of the milling machine operating table due to the different sizes of the debris and dirt.

[0024] like Figure 1-3 As shown, a vertical milling machine waste chip cleaning device comprises a milling machine body 1, two grading boxes 5 are symmetrically fixed on both sides of the milling machine body 1, two connecting plates 4 are symmetrically fixed on the front and rear ends of the grading box 5, a screw rod 6 is rotatably connected between the two connecting plates 4 at the same end, and a cleaning mechanism 3 is commonly installed on the outer layers of the two screw rods 6. The cleaning mechanism 3 comprises a movable block 22 sleeved on the outer layer of the screw rod 6, and two electrical plugs 23 are symmetrically fixed on both sides of the bottom of the movable block 22;

[0025] An electrical socket 21 is fixed at the position corresponding to the electrical plug 23 on the other side of the connecting plate 4. When the electrical socket 21 is connected to the electrical plug 23, the electrical signal generated is connected to the second motor 20, so as to control the second motor 20 to drive the mounting plate 19 to rotate. The top inner side of the movable block 22 is rotatably connected to the mounting plate 19. The front end of one of the mounting plates 19 penetrates and extends to the front end of the movable block 22 to fix the second motor 20. The upper cleaning block 18 and the lower cleaning block 24 are fixed between the two mounting plates 19.

[0026] A cleaning cloth 26 is fixed to one end of the upper cleaning block 18 and the lower cleaning block 24. A water storage chamber 28 is provided at the bottom layer inside the upper cleaning block 18. A plurality of nozzles 27 are fixed at equal intervals on the outer upper surface of the water storage chamber 28. Two heating tubes 25 are symmetrically fixed inside the lower cleaning block 24. One side of the screw rod 6 penetrates and extends to one side of one of the connecting plates 4, on which a synchronous wheel 9 is fixed. A synchronous belt 10 is rotatably connected between the two synchronous wheels 9. A reciprocating motor 7 is fixed to one side of one of the synchronous wheels 9. When the milling machine body 1 is processed, the reciprocating motor 7 is started to cooperate with the synchronous wheel 9 and the synchronous belt 10 to drive the two screw rods 6 to rotate.

[0027] When the milling machine body 1 is processed, the reciprocating motor 7 is started to cooperate with the synchronous wheel 9 and the synchronous belt 10 to drive the two screws 6 to rotate, the screws 6 rotate to drive the movable block 22 to move, and the movable block 22 moves to drive the lower cleaning block 24 to move, so as to clean the debris and dirt remaining on the upper surface of the milling machine body 1;

[0028] When the movable block 22 moves to the other side of the milling machine body 1, the electrical socket 21 is connected to the electrical plug 23, thereby controlling the second motor 20 to drive the mounting plate 19 to rotate, thereby driving the upper cleaning block 18 and the lower cleaning block 24 to flip. After the flip is completed, clean water is sprayed onto the surface of the cleaning cloth 26 through the nozzle 27, and then the surface of the milling machine body 1 is cleaned for the second time by the wet cleaning cloth 26;

[0029] As the cleaning reaches the starting point of the milling machine body 1, the electrical socket 21 and the electrical plug 23 are connected again, and then the upper cleaning block 18 and the lower cleaning block 24 are flipped again, and then the upper cleaning block 18 is heated by the heating tube 25 to process the moisture and extremely fine debris remaining on the upper surface of the milling machine body 1, ensuring the cleanliness of the upper surface of the milling machine body 1.

[0030] Embodiment 2:

[0031] This embodiment aims to address the problem in the prior art that debris are mostly piled up uniformly after cleaning, which makes it difficult to classify them and inconvenient for subsequent recycling and processing.

[0032] like Figure 4-5 As shown, the embodiment is a waste chip cleaning device for a vertical milling machine, and a grading assembly 2 is installed inside a grading box 5, the grading assembly 2 includes two sieve plates 11 arranged inside the grading box 5, a discharge port 8 is provided at a position corresponding to the sieve plate 11 on one side of the grading box 5, connecting blocks 17 are fixed at both the front and rear ends of the sieve plate 11, and a mounting groove 16 is provided at a position corresponding to the connecting block 17 on the inner wall of the grading box 5, and two springs 15 are symmetrically fixed at the upper and lower ends of the connecting block 17 in the mounting groove 16. After the two sieve plates 11 are impacted, they cooperate with the supporting effect of the connecting block 17 and the spring 15 to form a continuous vibration screening effect;

[0033] An eccentric block 14 rotatably connected to the inside of the grading box 5 is arranged between the two sieve plates 11. The front end of the eccentric block 14 penetrates and extends to the outside of the grading box 5 where a first motor 13 is fixed. Convex plates 12 are fixed at the positions of the two sieve plates 11 corresponding to the eccentric blocks 14. As the debris is cleaned, it all falls into the grading box 5. The first motor 13 is started to drive the eccentric block 14 to rotate, and the eccentric block 14 forms intermittent impacts on the convex plate 12.

[0034] When cleaning is completed, the debris falls into the grading box 5 as it is cleaned, and the first motor 13 is started to drive the eccentric block 14 to rotate, and the eccentric block 14 intermittently impacts the convex plate 12. After the two sieve plates 11 are impacted, they cooperate with the supporting effect of the connecting block 17 and the spring 15 to form a continuous vibration effect, thereby grading the cleaned debris for subsequent recycling and processing.

[0035] Working process and principle of this utility model:

[0036] Step 1: After the milling machine body 1 is processed, the reciprocating motor 7 is started to cooperate with the synchronous wheel 9 and the synchronous belt 10 to drive the two screws 6 to rotate, the screws 6 rotate to drive the movable block 22 to move, and the movable block 22 moves to drive the lower cleaning block 24 to move, so as to clean the debris and dirt remaining on the upper surface of the milling machine body 1;

[0037] When the movable block 22 moves to the other side of the milling machine body 1, the electrical socket 21 is connected to the electrical plug 23, thereby controlling the second motor 20 to drive the mounting plate 19 to rotate, thereby driving the upper cleaning block 18 and the lower cleaning block 24 to flip. After the flip is completed, clean water is sprayed onto the surface of the cleaning cloth 26 through the nozzle 27, and then the surface of the milling machine body 1 is cleaned for the second time by the wet cleaning cloth 26;

[0038] As the cleaning reaches the beginning of the milling machine body 1, the electrical socket 21 is connected to the electrical plug 23 again, and then the upper cleaning block 18 and the lower cleaning block 24 are turned over again, and then the upper cleaning block 18 is heated by the heating tube 25, so as to deal with the moisture and extremely fine debris remaining on the upper surface of the milling machine body 1, ensuring the cleanliness of the upper surface of the milling machine body 1;

[0039] Step 2: When cleaning is completed, the debris falls into the grading box 5 as it is cleaned. The first motor 13 is started to drive the eccentric block 14 to rotate, and the eccentric block 14 intermittently impacts the convex plate 12. After the two sieve plates 11 are impacted, they cooperate with the supporting effect of the connecting block 17 and the spring 15 to form a continuous vibration effect, thereby grading the cleaned debris for subsequent recycling and processing.

[0040] In summary, the cleaning mechanism 3 is used to clean the waste chips generated after the milling machine processing. Relying on triple cleaning, the waste chips and dirt that may exist are cleaned in turn according to their different sizes to ensure the cleanliness of the surface of the milling machine worktable. The grading component 2 inside the grading box 5 is used to collect the cleaned waste chips and form grades at the same time to facilitate subsequent recycling.

[0041] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vertical milling machine chip cleaning device, comprising a milling machine body (1), characterized in that: Two grading boxes (5) are symmetrically fixed on both sides of the milling machine body (1), a grading assembly (2) is installed inside the grading box (5), and two connecting plates (4) are symmetrically fixed at the front and rear ends of the grading box (5), a screw rod (6) is rotatably connected between the two connecting plates (4) at the same end, and a cleaning mechanism (3) is commonly installed on the outer layers of the two screw rods (6), one side of the screw rod (6) penetrates and extends to one side of one of the connecting plates (4) to which a synchronous wheel (9) is fixed, a synchronous belt (10) is rotatably connected between the two synchronous wheels (9), and a reciprocating motor (7) is fixed on one side of one of the synchronous wheels (9).

2. A vertical milling machine waste chip cleaning device according to claim 1, characterized in that: The cleaning mechanism (3) comprises a movable block (22) sleeved on the outer layer of the screw rod (6), two electrical plug posts (23) are symmetrically fixed on both sides of the bottom of the movable block (22), an electrical socket (21) is fixed at the position corresponding to the electrical plug posts (23) on the other side of the connecting plate (4), a mounting plate (19) is rotatably connected to the inner side of the top end of the movable block (22), a second motor (20) is fixed at the front end of one of the mounting plates (19) passing through and extending to the front end of the movable block (22), and an upper cleaning block (18) and a lower cleaning block (24) are fixed between the two mounting plates (19).

3. A vertical milling machine waste chip cleaning device according to claim 2, characterized in that: A cleaning cloth (26) is fixed to one end of each of the upper cleaning block (18) and the lower cleaning block (24); a water storage chamber (28) is provided on the bottom layer inside the upper cleaning block (18); a plurality of nozzles (27) are fixed at equal intervals on the upper surface of the outer layer of the water storage chamber (28); and two heating tubes (25) are symmetrically fixed inside the lower cleaning block (24).

4. A vertical milling machine waste chip cleaning device according to claim 1, characterized in that: The grading assembly (2) comprises two sieve plates (11) arranged inside a grading box (5); a discharge port (8) is provided on one side of the grading box (5) at a position corresponding to the sieve plates (11); connecting blocks (17) are fixed at both the front and rear ends of the sieve plates (11); a mounting groove (16) is provided on the inner wall of the grading box (5) at a position corresponding to the connecting block (17); and two springs (15) are symmetrically fixed at the upper and lower ends of the connecting block (17) inside the mounting groove (16).

5. A vertical milling machine waste chip cleaning device according to claim 4, characterized in that: An eccentric block (14) rotatably connected to the inside of the grading box (5) is arranged between the two sieve plates (11); the front end of the eccentric block (14) penetrates and extends to the outside of the grading box (5) where a first motor (13) is fixed; and convex plates (12) are fixed at positions of the two sieve plates (11) corresponding to the eccentric blocks (14).

Citation Information

Patent Citations

  • Scrap cleaning device for milling machine

    CN220481052U