A cutting device for producing high-strength metal materials

By installing dust belts on the top of the guide rail of the high-strength metal material cutting device and using sliders and elastic rubbing mobile cleaning devices, the problems of reduced processing accuracy and shortened equipment life caused by smoke and dust pollution are solved, and efficient cleaning and water resource recycling are achieved.

CN222696650UActive Publication Date: 2025-04-01WUHAN SHENGTAI MACHINERY CO LTD
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Patent Information

Application Number
CN202420823710.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-04-01
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The cutting device of high-strength metal materials is susceptible to smoke and dust during processing, resulting in a decrease in the processing accuracy of the guide rails and a shortened equipment life. The existing technology requires manual timed cleaning, which affects production efficiency.

Method used

A cutting device is designed including dustproof belts, sliders and elastic rubbing on the top of the guide rail. The dustproof belt isolates dustproof on the top of the guide rail. The sliders and elastic rubbing move the cleaning guide rails in normal production, and automatically cleans the elastic rubbing when the equipment is shut down to prevent smoke and dust from adhering.

Benefits of technology

It effectively prevents the pollution of smoke and dust on the guide rails, ensures processing accuracy, extends the service life of the equipment, and improves savings and convenience through water resource recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of metal processing, and specifically relates to a cutting device for the production of high-strength metal materials, comprising an outer frame, a PLC controller and a filtered water tank, a crossbeam is slidably assembled on the top of the outer frame, an array of rolling shafts are rotatably connected to the inner wall of the outer frame, a plurality of rolling shafts are transmission-connected via a dustproof belt, a slider is fixedly connected to the bottom of the crossbeam and below the dustproof belt, and elastic wipers are fixedly connected to both ends of the slider; the utility model uses the dustproof belt on the top of the guide rail to prevent dust from affecting the movement of the crossbeam and the slider, cleans the guide rail by moving the slider in daily production, and does not affect normal production work, and can also automatically clean the elastic wiper when the equipment is shut down to prevent smoke and dust from adhering to the surfaces of the guide rail and the slider, thereby ensuring processing accuracy and extending the life of the equipment, and water resources can be recycled, which is convenient and economical.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal processing, and in particular relates to a cutting device for producing high-strength metal materials. Background Art

[0002] High-strength metal materials refer to those metal materials that have a good combination of strength and toughness. High-strength metal materials are difficult to cut, mainly manifested in large cutting forces, high cutting temperatures, fast tool wear, low tool durability, low productivity and difficulty in chip breaking. Since high-strength metal materials have certain processing difficulties, certain requirements are also placed on the cutting device for cutting materials during production.

[0003] The existing cutting devices for high-strength metal material production generally use guide rails to move the crossbeams to facilitate the adjustment of cutting distance, angle and other functions. The guide rails are one of the core components of the equipment. In order to ensure that the machine has a high processing accuracy, the guide rails are required to have high guiding accuracy and good movement stability. During the operation of the equipment, the workpiece will generate a large amount of corrosive dust and smoke. These fumes and dust are deposited on the surface of the guide rails and sliders for a long time, which will have many adverse effects on the processing accuracy of the equipment, and will form corrosion spots on the surface of the linear axis of the guide rails, shortening the service life of the equipment. Manual regular cleaning is required, and the machine needs to be shut down before cleaning. Utility Model Content

[0004] The purpose of the utility model is to provide a cutting device for the production of high-strength metal materials. The dustproof belt on the top of the guide rail is used to prevent dust from falling on the guide rail without affecting the movement of the crossbeam and the slider. The guide rail is cleaned by the movement of the slider in daily production without affecting normal production work. When the equipment is shut down, the elastic wiper can also be automatically cleaned to prevent smoke and dust from adhering to the surface of the guide rail and the slider, thereby ensuring processing accuracy and extending the life of the equipment. Water resources can be recycled, which is convenient and economical.

[0005] The technical solution adopted by the utility model is as follows:

[0006] A cutting device for high-strength metal material production, comprising an outer frame, a PLC controller and a filtered water tank, wherein a crossbeam is slidably assembled on the top of the outer frame, a rolling shaft is rotatably connected to the inner wall of the outer frame in an array, a plurality of the rolling shafts are transmission-connected via a dustproof belt, a slider is fixedly connected to the bottom of the crossbeam and below the dustproof belt, elastic wipers are fixedly connected to both ends of the slider, and a bump is fixedly connected to the bottom of one side of the slider;

[0007] The cam is connected to the bottom of the water tank by the push rod, and the push rod is connected to the bottom of the water tank by the push rod.

[0008] The cross beam is fixedly connected to the dustproof belt, and a filter layer is provided on one side of the sliding filter plate.

[0009] A guide rail is fixedly connected inside the outer frame and below the dustproof belt, and the sliding block is slidably connected to the guide rail.

[0010] The elastic wiper is slidably sleeved on the outer wall of the guide rail.

[0011] A push switch is fixedly assembled inside the outer frame and on one side of the guide rail, and the PLC controller is electrically connected to the push switch through a signal line.

[0012] The filter water box is fixedly assembled on the inner wall of one end of the outer frame, a funnel is fixedly connected to the top of the filter water box, and the sliding filter plate is slidably arranged above the funnel.

[0013] The filtered water tank is fixedly connected to the water tank via a water pipe 1, a water pump is fixedly assembled on the inner wall of the outer frame, and the water pump is fixedly connected to the water pipe 1.

[0014] The PLC controller is electrically connected to the electric cylinder.

[0015] The technical effect achieved by the utility model is as follows: the guide rail is protected from dust by the dustproof belt on the top of the guide rail without affecting the movement of the cross beam and the slider; the guide rail is cleaned by the movement of the slider in daily production without affecting normal production work; when the equipment is shut down, the elastic wiper can also be automatically cleaned to prevent smoke and dust from adhering to the surface of the guide rail and the slider, thereby ensuring processing accuracy and extending the life of the equipment; water resources can be recycled, which is convenient and economical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is an overall appearance diagram of the cutting device provided in the embodiment of the utility model;

[0017] Figure 2 This is a structural display diagram of an embodiment of the utility model after removing the outer frame shielding;

[0018] Figure 3 yes Figure 2 A partial enlarged view of the middle A;

[0019] Figure 4 yes Figure 2 A partial enlarged view of point B in the middle;

[0020] Figure 5 yes Figure 2 A partial enlarged view of point C in the middle;

[0021] Figure 6 It is a diagram of the internal structure of a water tank after being split according to an embodiment of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Outer frame; 101. Crossbeam; 102. Dustproof belt; 103. Slider; 104. Guide rail; 105. Rolling shaft; 106. Elastic wiper; 107. Bump; 2. Filter water tank; 201. Water pipe one; 202. Water tank; 203. Sliding rod; 204. Extrusion plate; 205. Electric cylinder; 206. PLC controller; 207. Signal line; 208. Push switch; 209. Water pump; 210. Sliding filter plate; 211. Funnel; 212. Filter layer; 213. Nozzle; 214. Support rod; 215. Opening and closing plate; 216. Water pipe two. DETAILED DESCRIPTION

[0024] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0025] like Figure 1-5As shown, a cutting device for high-strength metal material production includes an outer frame 1, a PLC controller 206 and a filtered water tank 2, a crossbeam 101 is slidably assembled on the top of the outer frame 1, a rolling shaft 105 is rotatably connected to the inner wall of the outer frame 1 in an array, and a plurality of rolling shafts 105 are transmission-connected through a dustproof belt 102, the crossbeam 101 is fixedly connected to the dustproof belt 102, a slider 103 is fixedly connected to the bottom of the crossbeam 101 and located below the dustproof belt 102, a guide rail 104 is fixedly connected inside the outer frame 1 and located below the dustproof belt 102, the slider 103 is slidably connected to the guide rail 104, elastic wipers 106 are fixedly connected at both ends of the slider 103, the elastic wipers 106 are slidably sleeved on the outer wall of the guide rail 104, a bump 107 is fixedly connected to the bottom of one side of the slider 103, and a push switch 208 is fixedly assembled inside the outer frame 1 and located on one side of the guide rail 104;

[0026] See attached Figure 1-6 The filtered water tank 2 is fixedly assembled on the inner wall of one end of the outer frame 1, and a funnel 211 is fixedly connected to the top of the filtered water tank 2. A sliding filter plate 210 is slidably connected to the inner wall of the outer frame 1. The sliding filter plate 210 is slidably arranged above the funnel 211. A filter layer 212 is provided on one side of the sliding filter plate 210. An electric cylinder 205 is symmetrically fixedly assembled on the inner wall of the outer frame 1 and above the sliding filter plate 210. An extrusion plate 204 is fixedly connected to the common side of the two electric cylinders 205. A water tank 202 is fixedly assembled on the inner wall of the outer frame 1 and above the extrusion plate 204. A sliding rod 203 is symmetrically slidably connected to one side of the water tank 202. The extrusion plate 204 is fixedly connected to one end of the sliding rod 203. An opening and closing plate 215 is slidably connected to the inner wall of the bottom of the water tank 202. The opening and closing plates 215 are arranged as a group, each group consists of two. A support rod 214 is fixedly connected to one side of the sliding rod 203 and located inside the water tank 202. A water pipe 216 is fixedly connected in an array at the bottom of the water tank 202 and located below one of the opening and closing plates 215. A nozzle 213 is fixedly connected to one end of the water pipe 216 and located on one side of the extrusion plate 204. The nozzle 213 and the support rod 214 are fixedly connected to the two opening and closing plates 215 respectively. The filtered water tank 2 is fixedly connected to the water tank 202 through the water pipe 1 201. A water pump 209 is fixedly assembled on the inner wall of the outer frame 1. The water pump 209 is fixedly connected to the water pipe 1 201. The PLC controller 206 is electrically connected to the push switch 208 through the signal line 207, and the PLC controller 206 is electrically connected to the electric cylinder 205.

[0027] According to the above structure, when the cross beam 101 moves, it drives the dustproof belt 102 and the rolling shaft 105 to transmit. The dustproof belt 102 isolates the top of the guide rail 104 to prevent dust. The sliding of the cross beam 101 drives the slider 103 and the elastic wiper 106 to slide together. The elastic wiper 106 wipes and cleans the outer wall of the guide rail 104. When the cross beam 101 stops working, it slides to one end of the outer frame 1 and stops. During the stop and slide process, the slider 103 squeezes the push switch 208 through the protrusion 107. The push switch 208 transmits the start and stop signal to the PLC controller 206 through the signal line 207. The PLC controller 206 controls the electric cylinder 205 to extend and The squeezing plate 204 is pushed to move to the specified position inside the outer frame 1. When the protrusion 107 slides over the push switch 208, the slider 103 pushes the elastic wiper 106 to embed into the inner part of the outer frame 1, that is, one side of the squeezing plate 204. When the squeezing plate 204 slides, it drives the support rod 214 and the sliding rod 203 to slide inside the water tank 202. The support rod 214 and the sliding rod 203 drive the opening and closing plate 215 to move so that it no longer blocks the water pipe 216. The water flows through the water pipe 216 and is sprayed from the nozzle 213 and sprayed on the surface of the elastic wiper 106. Then the squeezing plate 204 squeezes the elastic wiper 106, and the opening and closing plate 215 connected to the support rod 214 is opened on the squeezing plate 204. When the squeeze slides, the water pipe 216 is blocked again, the water flow is cut off, and the water is prevented from entering the elastic wiper 106 that has been squeezed dry. When the crossbeam 101 is turned on, the slider 103 drives the elastic wiper 106 away from the inner wall of the outer frame 1, and sends a start-stop signal to the PLC controller 206 again through the squeeze of the protrusion 107 and the press switch 208. The PLC controller 206 controls the electric cylinder 205 to retract, and the opening and closing plate 215 connected to the sliding rod 203 blocks the water pipe 216. The water overflowed by squeezing the elastic wiper 106 falls into the filter layer 212 and is filtered by it, and enters the filtered water tank 2 through the funnel 211. The water pump 209 passes through the water pipe 1 201 The water inside the filtered water tank 2 is sent to the water tank 202 to realize circulation. The sliding filter plate 210 can be pulled out regularly to clean and replace the filter layer 212. The utility model protects the guide rail 104 from dust through the dustproof belt 102 on the top of the guide rail 104 without affecting the movement of the cross beam 101 and the slider 103. The guide rail 104 is cleaned by the movement of the slider 103 in daily production without affecting normal production work. When the equipment is shut down, the elastic wipe 106 can also be automatically cleaned to prevent smoke and dust from adhering to the surfaces of the guide rail 104 and the slider 103, thereby ensuring processing accuracy and extending the life of the equipment. Water resources can be recycled, which is convenient and economical.

[0028] The working principle of the utility model is as follows: when the crossbeam 101 moves, it drives the dustproof belt 102 and the rolling shaft 105 to transmit, the dustproof belt 102 isolates and dusts the top of the guide rail 104, the crossbeam 101 slides and drives the slider 103 and the elastic wiper 106 to slide together, the elastic wiper 106 wipes and cleans the outer wall of the guide rail 104, when the crossbeam 101 stops working, it slides to one end of the outer frame 1 and stops, during the stop and slide process, the slider 103 squeezes the push switch 208 through the protrusion 107, and the push switch 208 transmits the start / stop signal to the PLC controller 206 through the signal line 207, and the PLC controller 206 controls the electric cylinder 205 to move and retract, pushing the extrusion plate 204 to move to the specified position inside the outer frame 1. When the protrusion 107 slides over the push switch 208, the slider 103 pushes the elastic wiper 106 to embed into the inner part of the outer frame 1, that is, one side of the extrusion plate 204. When the extrusion plate 204 slides, it drives the support rod 214 and the sliding rod 203 to slide inside the water tank 202. The support rod 214 and the sliding rod 203 drive the opening and closing plate 215 to move so that The water pipe 216 is no longer blocked, and water flows through the water pipe 216 and is sprayed from the nozzle 213 to the surface of the elastic wiper 106. Then, the squeezing plate 204 squeezes the elastic wiper 106. When the squeezing plate 204 squeezes and slides, the opening and closing plate 215 connected to the support rod 214 blocks the water pipe 216 again to cut off the water flow and prevent moisture from entering the elastic wiper 106 that has been squeezed dry. When the crossbeam 101 is turned on, the slider 103 drives the elastic wiper 106 away from the inner wall of the outer frame 1 and contacts the push switch through the protrusion 107. The squeezing of 208 sends a start-stop signal to the PLC controller 206 again. The PLC controller 206 controls the electric cylinder 205 to retract. The opening and closing plate 215 connected to the sliding rod 203 blocks the water pipe 216. The water overflowed by the squeezing elastic wiper 106 falls into the filter layer 212 and is filtered, and enters the filter water tank 2 through the funnel 211. The water pump 209 sends the water inside the filter water tank 2 to the water tank 202 through the water pipe 1 201 to realize circulation. The sliding filter plate 210 can be pulled out regularly to clean and replace the filter layer 212.

[0029] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A cutting device for producing high-strength metal materials, comprising an outer frame (1), a PLC controller (206) and a filtered water tank (2), characterized in that: The top of the outer frame (1) is slidably assembled with a crossbeam (101), the inner wall of the outer frame (1) is rotatably connected with rolling shafts (105) in an array, a plurality of the rolling shafts (105) are connected in transmission via a dustproof belt (102), a slider (103) is fixedly connected to the bottom of the crossbeam (101) and below the dustproof belt (102), elastic wipers (106) are fixedly connected to both ends of the slider (103), and a protrusion (107) is fixedly connected to the bottom of one side of the slider (103); The inner wall of the outer frame (1) is slidably connected to a sliding filter plate (210); the inner wall of the outer frame (1) is symmetrically fixedly assembled with an electric cylinder (205) located above the sliding filter plate (210); a common side of the two electric cylinders (205) is fixedly connected to an extrusion plate (204); the inner wall of the outer frame (1) is fixedly assembled with a water tank (202) located above the extrusion plate (204); one side of the water tank (202) is symmetrically slidably connected to a sliding rod (203); the extrusion plate (204) is fixedly connected to one end of the sliding rod (203); the water tank (202) is fixedly connected to one end of the sliding rod (203); An opening and closing plate (215) is slidably connected to the inner wall of the bottom, and the opening and closing plates (215) are arranged in a group, with a group consisting of two. A support rod (214) is fixedly connected to one side of the sliding rod (203) and located inside the water tank (202). A second water pipe (216) is fixedly connected in an array at the bottom of the water tank (202) and located below one of the opening and closing plates (215). A nozzle (213) is fixedly connected to one end of the second water pipe (216) and located on one side of the extrusion plate (204). The nozzle (213) and the support rod (214) are respectively fixedly connected to the two opening and closing plates (215).

2. A cutting device for producing high-strength metal materials according to claim 1, characterized in that: The crossbeam (101) is fixedly connected to the dustproof belt (102), and a filter layer (212) is provided on one side of the sliding filter plate (210).

3. A cutting device for producing high-strength metal materials according to claim 1, characterized in that: A guide rail (104) is fixedly connected inside the outer frame (1) and below the dustproof belt (102), and the sliding block (103) is slidably connected to the guide rail (104).

4. A cutting device for producing high-strength metal materials according to claim 3, characterized in that: The elastic wiper (106) is slidably sleeved on the outer wall of the guide rail (104).

5. A cutting device for producing high-strength metal materials according to claim 3, characterized in that: A push switch (208) is fixedly assembled inside the outer frame (1) and located on one side of the guide rail (104), and the PLC controller (206) is electrically connected to the push switch (208) via a signal line (207).

6. A cutting device for producing high-strength metal materials according to claim 1, characterized in that: The filtered water tank (2) is fixedly assembled on the inner wall of one end of the outer frame (1); a funnel (211) is fixedly connected to the top of the filtered water tank (2); and the sliding filter plate (210) is slidably arranged above the funnel (211).

7. A cutting device for producing high-strength metal materials according to claim 1, characterized in that: The filtered water tank (2) is fixedly connected to the water tank (202) via a water pipe (201); a water pump (209) is fixedly assembled on the inner wall of the outer frame (1); and the water pump (209) is fixedly connected to the water pipe (201).

8. The cutting device for producing high-strength metal materials according to claim 1, characterized in that: The PLC controller (206) is electrically connected to the electric cylinder (205).