Fuel main pipe assembly assembly tool

By using technical means such as induction rods and touch screens in the assembly tooling of fuel main pipe components, the assembly error problem caused by manual operation in the existing technology is solved, and the assembly process with high accuracy and stability is achieved, which is suitable for more operating environments.

CN222697143UActive Publication Date: 2025-04-01SHANDONG ZHONGWEI POWER TECH CO LTD
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Patent Information

Application Number
CN202421437098.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-01
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The assembly and workmanship of existing fuel main pipe components relies on manual operation or semi-automated operation, resulting in assembly errors and inaccurate installation.

Method used

By setting up the induction rod on the inside of the moving channel, the collision is sensed and the stop command is issued, and fully automatic CNC operation is achieved with the touch screen, the operating threshold is lowered, and the accuracy, stability and applicability of the device are improved through technical means such as matching the installation hole and the installation column, the isolation belt of the moving rail and the touch screen of the operating table.

Benefits of technology

The high accuracy and stability of the fuel main pipe assembly are achieved, which reduces human error and improves the applicability and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly tool for a fuel main pipe component. The technical solution of the utility model is as follows: a mounting mechanism, an assembly mechanism and an operating mechanism are provided to solve the problem that the installation of the device is not precise enough; a sensing rod is provided to avoid that a moving block cannot be accurately close or is too close, thereby improving the precision and stability of the device; a mounting hole is provided to match a mounting column to make the installation between devices more convenient and firm, thereby avoiding the displacement of the device caused by the vibration during the operation of the device, thereby improving the stability and safety of the device; an isolation belt is provided to limit the displacement space of the moving block, thereby avoiding damage between instruments, thereby improving the stability and safety of the device; a touch screen is provided to enable the device to realize full-automatic numerical control operation, and the touch screen operation method reduces the threshold for operators compared to most existing operating devices, is suitable for more operating environments, and improves the applicability and convenience of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly tooling, in particular to an assembly tooling for a fuel main pipe assembly. Background Art

[0002] The fuel manifold assembly tool is a tool or equipment specifically used to assemble the fuel manifold. The fuel manifold is part of the vehicle's fuel system and is responsible for delivering fuel from the tank to the engine. The design and manufacture of the fuel manifold is critical to the performance and reliability of the vehicle.

[0003] In the prior art, the fuel main pipe assembly tooling is mostly dependent on manual operation or semi-automatic operation, which may result in assembly errors caused by human factors, leading to inaccurate installation of the device.

[0004] Therefore, a fuel main assembly tool is introduced. A touch screen is installed on the front left side of the operating table, so that the device can realize fully automatic CNC operation. The touch screen operation method lowers the threshold for operators compared with most existing operating devices, avoiding the device mostly relying on manual operation or semi-automatic operation, which will cause assembly errors caused by human factors and lead to the problem of inaccurate installation of the device. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide an assembly tool for a fuel main assembly, by providing a sensing rod installed on the inner side of the moving channel, the device can sense the collision and issue a "stop command" to the moving block, and at the same time, the assembler is put into a state ready for assembly, so as to avoid the moving block from being unable to be accurately close or too close, thereby improving the accuracy and stability of the device, and by providing mounting holes adapted to the mounting columns, the installation between the devices is made simpler and firmer, and the vibration caused by the operation of the device is avoided, resulting in the displacement of the device, etc., thereby improving the stability and safety of the device, and by providing an isolation belt in the center of the moving rail, the displacement space of the moving block is limited, so that the moving blocks will not collide with each other, thereby avoiding damage between instruments, thereby improving the stability and safety of the device, and by providing a touch screen installed on the front left side of the operating table, the device can realize fully automatic CNC operation, and the touch screen operation method reduces the threshold for operators compared to most existing operating devices, is suitable for more operating environments, and improves the applicability and convenience of the device.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A fuel manifold assembly tool comprises a supporting mechanism, a mounting mechanism, an assembling mechanism and an operating mechanism, wherein the mounting mechanism is located above the supporting mechanism, the assembling mechanism is located at the upper end of the mounting mechanism, and the operating mechanism is located at the front end of the supporting mechanism;

[0008] The assembling mechanism comprises a moving block, a moving channel is arranged at the center above the surface of the moving block, a sensing rod is installed inside the moving channel, and an assembler is installed above the moving channel.

[0009] By installing a sensing rod on the inner side of the moving channel, the device can sense collision and issue a "stop command" to the moving block, while allowing the assembler to enter a state ready for assembly, preventing the moving block from being unable to approach accurately or being too close, thereby improving the accuracy and stability of the device.

[0010] Furthermore, the supporting mechanism includes a base, a mounting hole is provided at the lower front side of the base, a placement groove is provided at the upper right side of the base, and connection holes are provided at the four upper corners of the base.

[0011] By arranging the mounting holes to match the mounting columns, the installation between the devices is made simpler and firmer, and the displacement of the devices caused by the vibrations during the operation of the devices is avoided, thereby improving the stability and safety of the devices.

[0012] Furthermore, the mounting mechanism includes a workbench, a work box is fixedly installed on the right side of the lower end of the workbench, a movable rail is arranged on the upper surface of the workbench, an isolation belt is arranged in the center of the movable rail, and the mounting columns are fixedly installed at the four corners of the lower end of the workbench.

[0013] By arranging an isolation zone in the center of the moving rail, the displacement space of the moving block is limited, so that the moving blocks will not collide with each other, avoiding damage between instruments, and improving the stability and safety of the device.

[0014] Furthermore, the operating mechanism includes an operating table, support columns are fixedly installed at the four corners of the lower end of the operating table, a touch screen is installed on the front left side of the operating table, a knob box is installed on the right side of the touch screen, and a keypad is installed on the right side of the knob box.

[0015] By installing a touch screen on the left side of the front of the operating table, the device can realize fully automatic CNC operation. Compared with most existing operating devices, the touch screen operation method lowers the threshold for operators, is suitable for more operating environments, and improves the applicability and convenience of the device.

[0016] Furthermore, the shape of the mounting hole is circular, and a mounting hole is provided below the front side of the base, and the mounting hole is adapted to the mounting column.

[0017] Furthermore, the shape of the sensing rod is a cuboid, and the inner side of the moving channel is provided with a sensing rod, and the number of the sensing rods is two.

[0018] Furthermore, the support column is in the shape of a cuboid, and the four corners of the lower end of the operating table are fixedly mounted with support columns, and the support column is adapted to the operating table.

[0019] Furthermore, the shape of the working box is approximately a cube, and the working box is fixedly installed on the right side of the lower end of the workbench, and the working box is adapted to the placement slot.

[0020] In summary, the utility model has the following beneficial effects:

[0021] 1. By installing a sensing rod on the inner side of the moving channel, the device can sense the collision and issue a "stop command" to the moving block, and at the same time, the assembler enters the assembly preparation state, avoiding the moving block from being unable to approach accurately or being too close, thereby improving the accuracy and stability of the device;

[0022] 2. By setting the mounting holes to match the mounting columns, the installation between the devices is easier and more secure, avoiding the displacement of the devices caused by the vibration during the operation of the devices, thus improving the stability and safety of the devices;

[0023] 3. By setting an isolation belt in the center of the moving rail, the displacement space of the moving block is limited, so that the moving blocks will not collide with each other, avoiding damage between instruments and improving the stability and safety of the device;

[0024] 4. By installing a touch screen on the left side of the front of the operating table, the device can realize fully automatic CNC operation. Compared with most existing operating devices, the touch screen operation method lowers the threshold for operators, is suitable for more operating environments, and improves the applicability and convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of this embodiment;

[0026] Figure 2 Schematic diagram of the support structure in this embodiment;

[0027] Figure 3 Schematic diagram of the structure of the mounting mechanism in this embodiment;

[0028] Figure 4 Schematic diagram of the assembly structure in this embodiment;

[0029] Figure 5 Schematic diagram of the operating mechanism structure in this embodiment.

[0030] In the figure, 1. supporting mechanism; 101. base; 102. mounting hole; 103. placement slot; 104. connecting hole; 2. mounting mechanism; 201. workbench; 202. work box; 203. moving rail; 204. isolation belt; 205. mounting column; 3. assembling mechanism; 301. moving block; 302. moving channel; 303. sensing rod; 304. assembler; 4. operating mechanism; 401. operating table; 402. supporting column; 403. touch screen; 404. knob box; 405. keypad. DETAILED DESCRIPTION

[0031] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0032] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0033] Reference Figure 1-Figure 5 As shown, a fuel manifold assembly tool in a preferred embodiment of the utility model includes a support mechanism 1, a mounting mechanism 2, an assembly mechanism 3 and an operating mechanism 4, wherein the mounting mechanism 2 is located above the support mechanism 1, the assembly mechanism 3 is located at the upper end of the mounting mechanism 2, and the operating mechanism 4 is located at the front end of the support mechanism 1;

[0034] The assembly mechanism 3 includes a moving block 301, a moving channel 302 is arranged in the center above the surface of the moving block 301, a sensing rod 303 is installed on the inner side of the moving channel 302, an assembler 304 is installed above the moving channel 302, the mounting hole 102 is circular in shape, and a mounting hole 102 is arranged at the lower front side of the base 101, and the mounting hole 102 is adapted to the mounting column 205.

[0035] By installing a sensing rod 303 on the inner side of the moving channel 302, the device can sense collision and issue a "stop command" to the moving block 301, while allowing the assembler 304 to enter a state ready for assembly, thereby preventing the moving block 301 from being unable to approach accurately or being too close, thereby improving the accuracy and stability of the device.

[0036] Reference Figure 1-Figure 5 As shown, the support mechanism 1 includes a base 101, a mounting hole 102 is provided at the lower front side of the base 101, a placement groove 103 is provided at the upper right side of the base 101, and connecting holes 104 are provided at the four corners above the base 101. The shape of the sensing rod 303 is a rectangular parallelepiped, and the sensing rod 303 is installed on the inner side of the movable channel 302. The number of the sensing rods 303 is two.

[0037] By arranging the mounting hole 102 to match the mounting column 205, the installation between the devices is made simpler and more secure, and the displacement of the device caused by the vibration during the operation of the device is avoided, thereby improving the stability and safety of the device.

[0038] Reference Figure 1-Figure 5 As shown, the mounting mechanism 2 includes a workbench 201, a work box 202 is fixedly installed on the right side of the lower end of the workbench 201, a movable rail 203 is arranged on the upper surface of the workbench 201, an isolation belt 204 is arranged in the center of the movable rail 203, a mounting column 205 is fixedly installed at the four corners of the lower end of the workbench 201, the support column 402 is in the shape of a rectangular parallelepiped, and the support columns 402 are fixedly installed at the four corners of the lower end of the operating table 401, and the support columns 402 are adapted to the operating table 401.

[0039] By providing an isolation belt 204 in the center of the moving rail 203, the displacement space of the moving block 301 is limited, so that the moving blocks 301 will not collide with each other, avoiding damage between instruments, and improving the stability and safety of the device.

[0040] Reference Figure 1-Figure 5 As shown, the operating mechanism 4 includes an operating table 401, and support columns 402 are fixedly installed at the four corners of the lower end of the operating table 401, a touch screen 403 is installed on the front left side of the operating table 401, a knob box 404 is installed on the right side of the touch screen 403, and a key panel 405 is installed on the right side of the knob box 404. The shape of the work box 202 is approximately a cube, and the work box 202 is fixedly installed on the right side of the lower end of the work table 201, and the work box 202 is adapted to the placement slot 103.

[0041] By installing a touch screen 403 on the front left side of the operating table 401, the device can realize fully automatic CNC operation. Compared with most existing operating devices, the operation method of the touch screen 403 lowers the threshold for operators, is suitable for more operating environments, and improves the applicability and convenience of the device.

[0042] Specific implementation process: First, place the line pipe of the operating table 401 into the placement groove 103 through the connecting hole 104, then connect the line pipe to the connecting hole 104 on the working box 202, then align the mounting column 205 with the mounting hole 102 for installation, and finally install the moving block 301 on the moving rail 203, and the overall installation of the device is completed.

[0043] Then, operate the operating table 401, adjust the operating speed of the device, the extension length of the sensing rod 303 and other values ​​according to the assembly environment, and then install the pipe to be connected on the assembler 304 (if the pipe is curved, the auxiliary plate behind the assembler 304 can be removed), and then press the "Start" button, and the device begins to assemble.

[0044] Finally, when the sensing rods 303 touch each other, the moving block 301 stops moving, and the assembler 304 rotates the pipe to make the pipe buckle (if spiral reinforcement is required, the staff can do manual operation). After the buckle is completed, the auxiliary plate is removed (if it has been removed, there is no need for this operation), and the assembled pipe can be pulled out.

[0045] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fuel manifold assembly tool, characterized in that: The device comprises a supporting mechanism (1), a mounting mechanism (2), an assembling mechanism (3) and an operating mechanism (4), wherein the mounting mechanism (2) is located above the supporting mechanism (1), the assembling mechanism (3) is located at the upper end of the mounting mechanism (2), and the operating mechanism (4) is located at the front end of the supporting mechanism (1); The assembling mechanism (3) comprises a moving block (301), a moving channel (302) is arranged at the center above the surface of the moving block (301), a sensing rod (303) is installed inside the moving channel (302), and an assembler (304) is installed above the moving channel (302).

2. The fuel manifold assembly tool according to claim 1, characterized in that: The support mechanism (1) comprises a base (101), a mounting hole (102) is provided at the lower front side of the base (101), a placement groove (103) is provided at the upper right side of the base (101), and connection holes (104) are provided at the four upper corners of the base (101).

3. The fuel manifold assembly tool according to claim 1, characterized in that: The mounting mechanism (2) comprises a workbench (201), a work box (202) is fixedly mounted on the right side of the lower end of the workbench (201), a movable rail (203) is arranged on the upper surface of the workbench (201), an isolation belt (204) is arranged in the center of the movable rail (203), and mounting columns (205) are fixedly mounted at the four corners of the lower end of the workbench (201).

4. The fuel manifold assembly assembly tool according to claim 1, characterized in that: The operating mechanism (4) comprises an operating table (401), the four corners of the lower end of the operating table (401) are fixedly mounted with support columns (402), a touch screen (403) is mounted on the front left side of the operating table (401), a knob box (404) is mounted on the right side of the touch screen (403), and a keypad (405) is mounted on the right side of the knob box (404).

5. The fuel manifold assembly assembly tool according to claim 2, characterized in that: The mounting hole (102) is circular in shape, and a mounting hole (102) is provided at the lower front side of the base (101), and the mounting hole (102) is matched with the mounting column (205).

6. The fuel manifold assembly tool according to claim 1, characterized in that: The sensing rod (303) is in the shape of a cuboid. The inner side of the moving channel (302) is provided with a sensing rod (303). There are two sensing rods (303).

7. The fuel manifold assembly tool according to claim 4, characterized in that: The support column (402) is in the shape of a rectangular parallelepiped, and the support columns (402) are fixedly installed at the four corners of the lower end of the operating table (401), and the support column (402) is compatible with the operating table (401).

8. The fuel manifold assembly assembly tool according to claim 3, characterized in that: The shape of the working box (202) is approximately a cube, and the working box (202) is fixedly installed on the right side of the lower end of the working table (201), and the working box (202) is compatible with the placement groove (103).