A high-overlapping block forming device for automatically stacking bricks
By designing a high-layer block forming device for automatic coded bricks, the disassembly device and mechanical system are used to solve the problem that wet blocks cannot be removed, the molding efficiency is improved and the reuse of the base plate is ensured.
Patent Information
- Application Number
- CN202420969303.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When using mold hydraulic molding blocks, the wet blocks cannot be removed from the surface of the base plate, resulting in a reduced molding efficiency.
A high-stack block forming device for automatic coded bricks is designed, including disassembly devices, mechanical arms and jaws, sealing devices, etc. Through an electric telescopic rod, threaded rod and motor-driven mechanical system, the sealing and automatic disassembly of molds and fixing plates is realized to ensure efficient molding and removal of blocks.
It effectively solves the problem that wet blocks cannot be removed, improves molding efficiency, ensures reuse of the base plate, and avoids mortar leakage during molding.
Smart Images
Figure CN222697483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-overlapping building block forming devices for automatic brick stacking, in particular to a high-overlapping building block forming device for automatic brick stacking. Background Art
[0002] The block forming machine is a machine that produces new wall material blocks by adding a small amount of cement to materials such as fly ash, river sand, gravel, stone powder, fly ash, waste ceramsite slag, smelting slag, etc. The new wall materials are mainly blocks and cement bricks. Most of them adopt hydraulic forming mode, and some adopt vibration forming mode.
[0003] The inventor discovered in daily use of the block forming machine that when using a mold to hydraulically form blocks, the mold is in direct contact with the base plate for hydraulic forming. After the forming is completed and the blocks are demolded, they are in a wet state, which makes it impossible to remove the blocks from the surface of the base plate, thereby reducing the forming efficiency and causing an impact. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a high-overlapping building block forming device for automatically stacking bricks.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-overlapping block forming device for automatic brick stacking, comprising a forming machine, the upper top of the forming machine is fixedly connected to a U-shaped frame, the surface of the U-shaped frame is fixedly connected to an electric telescopic rod, one end of the electric telescopic rod is fixedly connected to an extrusion die, the upper top of the forming machine is provided with a rectangular groove, the interior of the rectangular groove is rotatably connected to a first threaded rod, the side of the forming machine is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first threaded rod, the surface of the first threaded rod is threadedly connected to a slider, the upper top of the slider is fixedly connected to a bottom plate, the upper top of the bottom plate The part is provided with a disassembly device, the upper top of the bottom plate is provided with a fixing plate, the upper top of the fixing plate is provided with a sealing device, the upper top of the fixing plate is provided with a mold, the upper top of the U-shaped frame is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a second threaded rod, the surface of the second threaded rod is threadedly connected with a rectangular block, the side of the rectangular block is fixedly connected to the side of the mold, the second threaded rod is arranged on the inner wall of the U-shaped frame, the side of the molding machine is provided with a grabbing assembly, the grabbing assembly includes a mechanical arm and a clamping claw, the disassembly device includes a round rod fixedly connected to the top of the bottom plate, and a round hole is opened at the bottom of the fixing plate.
[0006] The effect achieved by the above components is: under the action of the disassembly device, the formed high-stacked building blocks can be separated from the fixed plate and the bottom plate through the disassembly device, thereby not affecting the forming efficiency of the building blocks. When forming high-stacked building blocks, the mold is moved downward by the second motor and the second threaded rod, so that the mold and the fixed plate are closely attached together, the raw materials are poured into the mold, and the extrusion mold is pressed down into the mold by the electric telescopic rod to disassemble the building blocks. After forming, the extrusion mold is moved upward to separate from the mold, and the second motor is started to move the mold upward to separate from the formed building blocks. Start the first motor so that the first threaded rod drives the slider to move, and then drives the base plate to move. When it moves to the appropriate position, start the robotic arm and control the movement of the robotic arm through the control system, so that the mechanical gripper at one end of the robotic arm contracts to remove the fixed plate from the surface of the base plate 13, rotate the robotic arm to rotate the mechanical gripper to the brick stacking position, release the mechanical gripper, place the fixed plate and the building blocks at the brick stacking position at the same time, repeat the above steps, and then stack the building blocks together, so that the fixed plate is separated from the base plate, and reverse the first motor to reset the base plate to form high overlapping blocks again.
[0007] Preferably, an annular groove is provided inside the circular hole, and a fixing ring is fixedly connected to the surface of the circular rod.
[0008] The effect achieved by the above components is that under the action of the annular groove and the fixing ring, the fixing plate can be fixed on the surface of the bottom plate, thereby avoiding the phenomenon of displacement of the fixing plate on the surface of the bottom plate.
[0009] Preferably, an L-shaped clamping plate is fixedly connected to the side surface of the fixed plate, and a triangular bar is fixedly connected to the side surface of the L-shaped clamping plate.
[0010] The effect achieved by the above components is that the fixing plate can be fixed on the surface of the bottom plate under the action of the triangular bar and the L-shaped clamping plate, thereby avoiding the movement of the fixing plate when forming the building blocks.
[0011] Preferably, an anti-skid pad is fixedly connected to the bottom of the fixed plate, and an anti-skid block is fixedly connected to the bottom of the anti-skid pad.
[0012] The effects achieved by the above components are as follows: under the action of the anti-skid pad, the fixing plate will not move on the surface of the base plate; when it is necessary to form building blocks, the fixing plate will be installed on the base plate, and under the action of the round rod and the fixing ring, the fixing plate can be restricted on the surface of the base plate, thereby avoiding the movement; under the action of the triangular bar and the L-shaped clamping plate, the fixing plate can be fixed on the surface of the base plate, thereby avoiding the movement of the fixing plate when forming building blocks; under the action of the anti-skid pad, the fixing plate will not move on the surface of the base plate; when the building blocks need to be taken out after forming, under the action of the first motor and the first threaded rod, the base plate is transported to the grabbing assembly, the grabbing assembly is started, so that the clamping claw clamps the fixing plate and moves it up, thereby causing the fixing ring and the round rod to separate from the round hole and the ring groove, and also causing the L-shaped clamping plate to separate from the base plate, thereby causing the fixing plate to separate from the base plate, and after the base plate is reset, the disassembly effect is achieved.
[0013] Preferably, the sealing device comprises a groove opened on the top of the fixed plate, and a sealing ring is fixedly connected to the bottom of the mold.
[0014] The effect achieved by the above components is that under the action of the sealing ring and the groove, the mold and the fixed plate can be sealed, thereby avoiding the problem of mortar leakage from the connection between the mold and the fixed plate.
[0015] Preferably, a sealing ring is fixedly connected to the bottom of the inner wall of the mold, and the sealing ring is tightly attached to the upper top of the fixed plate.
[0016] The effect achieved by the above components is that, under the action of the sealing ring, a sealing effect is achieved between the mold and the fixed plate.
[0017] Preferably, a rectangular frame is fixedly connected to the upper top of the fixing plate, a groove body is provided at the bottom of the mold, and the rectangular frame is inserted into the interior of the groove body.
[0018] The effect achieved by the above components is that under the action of the rectangular frame and the groove body, the mold can be stuck on the surface of the fixed plate, thereby achieving the effect of preliminary sealing of the connection.
[0019] Preferably, a cushion block is fixedly connected to the interior of the trough body, and a cushion block is fixedly connected to the upper top of the rectangular frame.
[0020] The effects achieved by the above components are as follows: under the action of the pad, the mold will not have rigid contact with the fixed plate when it contacts with the fixed plate, thereby avoiding the mold from damaging the fixed plate. When it is necessary to form the building block, the mold is moved down through the second motor and the second threaded rod, so that the groove body at the bottom of the mold is sleeved on the surface of the rectangular frame of the fixed plate, thereby achieving the effect of preliminary sealing the connection. Under the action of the pad, the mold will not have rigid contact with the fixed plate when it contacts with the fixed plate, thereby avoiding the mold from damaging the fixed plate. Under the action of the sealing ring, the mold and the fixed plate are sealed. Under the action of the sealing ring and the groove, the mold and the fixed plate can be sealed, thereby avoiding the problem of mortar leakage from the connection between the mold and the fixed plate, thereby achieving the effect of sealing.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, by arranging a disassembly device, when it is necessary to form building blocks, when the fixing plate is installed on the bottom plate, under the action of the round rod and the fixing ring, the fixing plate can be restricted on the surface of the bottom plate, thereby avoiding the phenomenon of movement; under the action of the triangular bar and the L-shaped clamping plate, the fixing plate can be fixed on the surface of the bottom plate, thereby avoiding the phenomenon of movement of the fixing plate when forming the building blocks; under the action of the anti-slip pad, the fixing plate will not move on the surface of the bottom plate; when the building blocks need to be taken out after forming, under the action of the first motor and the first threaded rod, the bottom plate is transported to the grabbing assembly, the grabbing assembly is started, the clamping claw clamps the fixing plate and moves it up, thereby making the fixing ring and the round rod disengage from the round hole and the ring groove, and at the same time making the L-shaped clamping plate disengage from the bottom plate, and then making the fixing plate disengage from the bottom plate, after the bottom plate is reset, the disassembly effect is achieved, thereby solving the problem that the wet building blocks cannot be removed from the surface of the bottom plate, resulting in the bottom plate being unable to form building blocks again. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional structural schematic diagram of a high-overlapping block forming device for automatic brick stacking is provided for the utility model;
[0024] Figure 2 A schematic diagram of a disassembly device of a high-overlapping block forming device for automatic brick stacking is provided in the utility model;
[0025] Figure 3 This is a partial schematic diagram of a disassembly device of a high-overlapping block forming device for automatic brick stacking proposed by the utility model;
[0026] Figure 4 A schematic diagram of a sealing device for a high-overlapping block forming device for automatic brick stacking proposed by the utility model;
[0027] Figure 5The utility model provides a partial schematic diagram of a sealing device for a high-overlapping building block forming device for automatic brick stacking.
[0028] Legend: 1. Forming machine; 2. Disassembly device; 21. Round rod; 22. Fixing ring; 23. Round hole; 24. Ring groove; 25. L-shaped pallet; 26. Triangle bar; 27. Anti-slip pad; 3. Sealing device; 31. Rectangular frame; 32. Pad; 33. Groove; 34. Groove body; 35. Sealing ring; 36. Sealing ring; 4. U-shaped frame; 5. Second threaded rod; 6. Second motor; 7. Electric telescopic rod; 8. Extrusion die; 9. Mold; 10. Grabbing assembly; 11. First motor; 12. Rectangular groove; 13. Bottom plate. DETAILED DESCRIPTION
[0029] Embodiment 1, as Figure 1-5As shown, a high-overlapping block forming device for automatic brick stacking includes a forming machine 1, a U-shaped frame 4 is fixedly connected to the upper top of the forming machine 1, an electric telescopic rod 7 is fixedly connected to the surface of the U-shaped frame 4, one end of the electric telescopic rod 7 is fixedly connected to an extrusion die 8, a rectangular groove 12 is opened on the upper top of the forming machine 1, a first threaded rod is rotatably connected inside the rectangular groove 12, a first motor 11 is fixedly connected to the side of the forming machine 1, an output end of the first motor 11 is fixedly connected to the first threaded rod, a slider is threadedly connected to the surface of the first threaded rod, and the upper top of the slider is fixedly connected A bottom plate 13 is provided, a disassembly device 2 is provided on the top of the bottom plate 13, a fixing plate is provided on the top of the bottom plate 13, a sealing device 3 is provided on the top of the fixing plate, a mold 9 is provided on the top of the fixing plate, a second motor 6 is fixedly connected to the top of the U-shaped frame 4, a second threaded rod 5 is fixedly connected to the output end of the second motor 6, a rectangular block is threadedly connected to the surface of the second threaded rod 5, a side of the rectangular block is fixedly connected to the side of the mold 9, the second threaded rod 5 is provided on the inner wall of the U-shaped frame 4, a grabbing assembly 10 is provided on the side of the molding machine 1, and the grabbing assembly 10 includes The robot arm and the clamping claw, when forming high-overlapping blocks, move the mold 9 downward through the second motor 6 and the second threaded rod 5, so that the mold 9 and the fixed plate are tightly together, the raw material is poured into the mold 9, and the extrusion die 8 is pressed down into the mold 9 through the electric telescopic rod 7 to disassemble the blocks. After forming, the extrusion die 8 moves up and separates from the mold 9, and the second motor 6 is started to move the mold 9 up and separate from the formed blocks. The first motor 11 is started, so that the first threaded rod drives the slider to move, and then drives the bottom plate 13 to move. When it moves to a suitable position, it is started. The robotic arm controls the movement of the robotic arm through the control system, so that the mechanical gripper at one end of the robotic arm contracts to remove the fixed plate from the surface of the base plate 13, rotates the robotic arm to turn the mechanical gripper to the brick stacking position, releases the mechanical gripper, places the fixed plate and the building blocks at the brick stacking position at the same time, repeats the above steps, and then stacks the building blocks together (the grabbing component 10 is a Z-Arm4160 model mechanical gripper, which will not be described in detail here), separates the fixed plate from the base plate 13, reverses the first motor 11, and resets the base plate 13 to form high-overlapping building blocks again.
[0030] Reference Figure 2-3The disassembly device 2 includes a round rod 21 fixedly connected to the top of the bottom plate 13, and a round hole 23 is provided at the bottom of the fixing plate. Under the action of the disassembly device 2, the formed high-overlapping building blocks can be separated from the fixing plate and the bottom plate 13 by the disassembly device 2, thereby not affecting the forming efficiency of the building blocks. The inside of the round hole 23 is provided with an annular groove 24, and the surface of the round rod 21 is fixedly connected with a fixing ring 22. Under the action of the annular groove 24 and the fixing ring 22, the fixing plate can be fixed to the surface of the bottom plate 13, thereby avoiding the displacement of the fixing plate on the surface of the bottom plate 13. The side of the fixing plate is fixedly connected with an L-shaped card plate 25, and the side of the L-shaped card plate 25 is fixedly connected with a triangular bar 26. Under the action of the triangular bar 26 and the L-shaped card plate 25, the fixing plate can be fixed to the surface of the bottom plate 13, thereby avoiding the movement of the fixing plate when forming the building blocks. The bottom of the fixing plate is fixedly connected with an anti-skid pad 27, and the bottom of the anti-skid pad 27 is fixedly connected with an anti-slip block. Under the action, the fixing plate will not move on the surface of the bottom plate 13. When it is necessary to form building blocks, when the fixing plate is installed on the bottom plate 13, under the action of the round rod 21 and the fixing ring 22, the fixing plate can be restricted on the surface of the bottom plate 13, thereby avoiding the movement. Under the action of the triangular bar 26 and the L-shaped clamping plate 25, the fixing plate can be fixed on the surface of the bottom plate 13, thereby avoiding the movement of the fixing plate when forming building blocks. Under the action of the anti-slip pad 27, the fixing plate will not move on the surface of the bottom plate 13. When the building blocks need to be taken out after forming, under the action of the first motor 11 and the first threaded rod, the bottom plate 13 is transported to the grabbing assembly 10, and the grabbing assembly 10 is started, so that the clamping claw clamps the fixing plate and moves it up, thereby causing the fixing ring 22 and the round rod 21 to disengage from the circular hole 23 and the annular groove 24, and at the same time, the L-shaped clamping plate 25 is also separated from the bottom plate 13, thereby causing the fixing plate to disengage from the bottom plate 13. After the bottom plate 13 is reset, the disassembly effect is achieved.
[0031] Reference Figure 4-5The sealing device 3 includes a groove 33 provided on the top of the fixed plate, and a sealing ring 35 is fixedly connected to the bottom of the mold 9. Under the action of the sealing ring 35 and the groove 33, the mold 9 and the fixed plate can be sealed, thereby avoiding the problem of mortar leakage from the connection between the mold 9 and the fixed plate. A sealing ring 36 is fixedly connected to the bottom of the inner wall of the mold 9, and the sealing ring 36 is tightly attached to the upper top of the fixed plate. Under the action of the sealing ring 36, the mold 9 and the fixed plate are sealed. A rectangular frame 31 is fixedly connected to the upper top of the fixed plate. A groove body 34 is provided at the bottom of the mold 9, and the rectangular frame 31 is inserted into the interior of the groove body 34. Under the action of the rectangular frame 31 and the groove body 34, the mold 9 can be stuck on the surface of the fixed plate, thereby achieving the effect of preliminary sealing connection. A pad 32 is fixedly connected to the interior of the groove body 34. The upper A cushion block 32 is fixedly connected to the top. Under the action of the cushion block 32, the mold 9 will not have a rigid contact with the fixed plate when it contacts with the fixed plate, thereby avoiding the mold 9 from damaging the fixed plate. When it is necessary to form a building block, the mold 9 is moved downward through the second motor 6 and the second threaded rod 5, so that the groove body 34 at the bottom of the mold 9 is sleeved on the surface of the rectangular frame 31 of the fixed plate, thereby achieving the effect of preliminary sealing of the connection. Under the action of the cushion block 32, the mold 9 will not have a rigid contact with the fixed plate when it contacts with the fixed plate, thereby avoiding the mold 9 from damaging the fixed plate. Under the action of the sealing ring 36, a sealing effect is achieved between the mold 9 and the fixed plate. Under the action of the sealing ring 35 and the groove 33, the mold 9 and the fixed plate can be sealed, thereby avoiding the problem of mortar leakage from the connection between the mold 9 and the fixed plate, thereby achieving a sealing effect.
[0032] Working principle: when forming high-overlapping blocks, the mold 9 is moved downward by the second motor 6 and the second threaded rod 5, so that the mold 9 is tightly attached to the fixed plate, the raw material is poured into the mold 9, and the extrusion mold 8 is pressed down into the mold 9 by the electric telescopic rod 7 to disassemble the blocks. After forming, the extrusion mold 8 is moved upward to separate from the mold 9, and the second motor 6 is started to move the mold 9 upward to separate from the formed blocks. The first motor 11 is started to make the first threaded rod drive the slider to move, and then drive the bottom plate 13 to move. When it moves to the appropriate position, the mechanical arm is started, and the movement of the mechanical arm is controlled by the control system, so that the mechanical gripper at one end of the mechanical arm is contracted to remove the fixed plate from the bottom plate. The surface of 13 is removed, the mechanical arm is rotated to rotate the mechanical gripper to the brick stacking position, the mechanical gripper is released, and the fixed plate and the building blocks are placed at the brick stacking position at the same time, and the above steps are repeated to automatically stack the building blocks together (the grabbing component 10 is a mechanical gripper of the Z-Arm4160 model, which will not be described in detail here), so that the fixed plate is separated from the bottom plate 13, and the first motor 11 is reversed to reset the bottom plate 13 to form high-overlapping building blocks again. When it is necessary to form building blocks, when the fixed plate is installed on the bottom plate 13, under the action of the round rod 21 and the fixing ring 22, the fixed plate can be restricted on the surface of the bottom plate 13, thereby avoiding the movement phenomenon, and the triangle bar 26 and the bottom plate 13 are connected. Under the action of the L-shaped clamping plate 25, the fixing plate can be fixed on the surface of the bottom plate 13, thereby avoiding the phenomenon that the fixing plate moves when the building blocks are formed. Under the action of the anti-skid pad 27, the fixing plate will not move on the surface of the bottom plate 13. When the building blocks need to be taken out after forming, under the action of the first motor 11 and the first threaded rod, the bottom plate 13 is transported to the grab assembly 10, and the grab assembly 10 is started, so that the clamping claw clamps the fixing plate and moves up, thereby making the fixing ring 22 and the round rod 21 disengage from the round hole 23 and the annular groove 24, and at the same time, the L-shaped clamping plate 25 is separated from the bottom plate 13, and then the fixing plate is separated from the bottom plate 13. After the bottom plate 13 is reset, the disassembly effect is achieved. When it is necessary to mold the building block, the mold 9 is moved downward through the second motor 6 and the second threaded rod 5, so that the groove body 34 at the bottom of the mold 9 is sleeved on the surface of the rectangular frame 31 of the fixed plate, thereby achieving the effect of preliminary sealing of the connection. Under the action of the cushion block 32, the mold 9 will not have rigid contact with the fixed plate when in contact with the fixed plate, thereby avoiding the mold 9 from damaging the fixed plate. Under the action of the sealing ring 36, the mold 9 and the fixed plate are sealed. Under the action of the sealing ring 35 and the groove 33, the mold 9 and the fixed plate can be sealed, thereby avoiding the problem of mortar leakage from the connection between the mold 9 and the fixed plate, thereby achieving the effect of sealing.
Claims
1. A high-overlapping block forming device for automatic brick stacking, comprising a forming machine (1), characterized in that: The upper top of the molding machine (1) is fixedly connected to a U-shaped frame (4), the surface of the U-shaped frame (4) is fixedly connected to an electric telescopic rod (7), one end of the electric telescopic rod (7) is fixedly connected to an extrusion die (8), the upper top of the molding machine (1) is provided with a rectangular groove (12), the interior of the rectangular groove (12) is rotatably connected to a first threaded rod, the side of the molding machine (1) is fixedly connected to a first motor (11), the output end of the first motor (11) is fixedly connected to a first threaded rod, the surface of the first threaded rod is threadedly connected to a slider, the upper top of the slider is fixedly connected to a bottom plate (13), the upper top of the bottom plate (13) is provided with a disassembly device (2), and the upper top of the bottom plate (13) is provided with a fixing plate, The upper top of the fixing plate is provided with a sealing device (3), the upper top of the fixing plate is provided with a mold (9), the upper top of the U-shaped frame (4) is fixedly connected to a second motor (6), the output end of the second motor (6) is fixedly connected to a second threaded rod (5), the surface of the second threaded rod (5) is threadedly connected to a rectangular block, the side of the rectangular block is fixedly connected to the side of the mold (9), the second threaded rod (5) is arranged on the inner wall of the U-shaped frame (4), the side of the molding machine (1) is provided with a gripping assembly (10), the gripping assembly (10) comprises a mechanical arm and a clamping claw, the disassembly device (2) comprises a round rod (21) fixedly connected to the upper top of the bottom plate (13), and a round hole (23) is opened at the bottom of the fixing plate.
2. The high-overlapping block forming device for automatic brick stacking according to claim 1 is characterized in that: An annular groove (24) is provided inside the circular hole (23), and a fixing ring (22) is fixedly connected to the surface of the circular rod (21).
3. The high-overlapping block forming device for automatic brick stacking according to claim 2 is characterized in that: An L-shaped clamping plate (25) is fixedly connected to the side surface of the fixed plate, and a triangular bar (26) is fixedly connected to the side surface of the L-shaped clamping plate (25).
4. The high-overlapping block forming device for automatic brick stacking according to claim 3 is characterized in that: The bottom of the fixed plate is fixedly connected to an anti-skid pad (27), and the bottom of the anti-skid pad (27) is fixedly connected to an anti-sliding block.
5. The high-overlapping block forming device for automatic brick stacking according to claim 4 is characterized in that: The sealing device (3) comprises a groove (33) formed on the top of the fixed plate, and a sealing ring (35) is fixedly connected to the bottom of the mold (9).
6. The high-overlapping block forming device for automatic brick stacking according to claim 5 is characterized in that: A sealing ring (36) is fixedly connected to the bottom of the inner wall of the mold (9), and the sealing ring (36) is tightly attached to the upper top of the fixed plate.
7. The high-overlapping block forming device for automatic brick stacking according to claim 6 is characterized in that: A rectangular frame (31) is fixedly connected to the top of the fixed plate, a groove (34) is provided at the bottom of the mold (9), and the rectangular frame (31) is inserted into the groove (34).
8. The high-overlapping block forming device for automatic brick stacking according to claim 7 is characterized in that: A cushion block (32) is fixedly connected inside the trough body (34), and a cushion block (32) is fixedly connected to the upper top of the rectangular frame (31).