A tape casting machine for composite film production with dust removal function

Abstract

The present invention provides a casting machine for composite film production with a dust removal function, comprising a machine platform, a roller assembly, an upper dust removal assembly and a lower dust removal assembly. The extruded casting film passes through the stretching roller, the traction roller and the pressure roller of the roller assembly in sequence. The upper dust removal assembly comprises a push rod component, a supporting component and a cleaning roller. When the casting film is located on the pressure roller, the supporting component is controlled to move by the push rod component, so that the cleaning roller approaches the pressure roller and squeezes the casting film. Since an adsorption film is arranged on the cleaning roller, the dust and impurities on the upper end of the casting film can be adsorbed. The lower dust removal assembly comprises a hollow support, a screw component, a slide seat, a support rod and a scraper component. The scraper component approaches the casting film and scrapes impurities from the lower end of the casting film in cooperation with the support rod and the slide seat, thereby solving the problem that dust and impurities on the casting film may reduce product quality.

Description

Technical Field

[0001] The present invention relates to the technical field of tape casting machines, and in particular to a tape casting machine for producing composite films with a dust removal function. Background Art

[0002] Cast film machine is a kind of equipment used to produce thin sheet materials such as plastic film, paper, metal foil, etc. During the production process, if the working environment is not clean enough, impurities such as dust, fiber, microorganisms in the air may be brought into the film material and formed. However, dust impurities will reduce the appearance quality of the film product and affect the physical and chemical properties of the film, such as strength, transparency, barrier properties, etc. During the quality control process, the presence of impurities may cause the product to be unqualified, thereby increasing the difficulty of quality control and production costs of the enterprise. Utility Model Content

[0003] The utility model aims to solve the above problems and provide a composite film production casting machine with dust removal function.

[0004] The technical solution of the present disclosure is achieved as follows:

[0005] The present invention provides a composite film production casting machine with a dust removal function, comprising a machine platform, a roller assembly, an upper dust removal assembly and a lower dust removal assembly, wherein the roller assembly comprises a stretching roller, a traction roller and a pressure roller which are sequentially distributed;

[0006] The upper dust removal assembly is arranged in the machine platform and is located above the pressure roller, and the lower dust removal assembly is arranged in the machine platform and is located below the traction roller;

[0007] The upper dust removal assembly includes a push rod component, a support component and a cleaning roller. A placement groove is provided on one side of the machine. The push rod component is arranged in the placement groove and connected to the support component. The cleaning roller is installed in the support component. An adsorption film is provided on the outer peripheral surface of the cleaning roller.

[0008] Through the cooperation of the push rod component and the supporting component, the cleaning roller is moved close to or away from the pressing roller, and a moving area for the casting film to pass through is formed between the cleaning roller and the pressing roller;

[0009] The lower end dust removal assembly includes a hollow support, a screw component, a slide, a support rod and a scraper component. The support is arranged in the machine platform, the screw component is rotatably arranged in the support, one end of the screw component passes through the support and is equipped with a hand wheel, which is installed on the screw component, the support rod is arranged on the support, and the scraper component is sleeved on the support rod;

[0010] Through the cooperation of the screw rod component and the sliding seat, the support rod can move along the support seat to make the scraper component approach or move away from the traction roller.

[0011] In one embodiment, a cooling assembly is further included, the cooling assembly includes a bearing seat and a fan component, the bearing seat is arranged in the machine and located on one side of the stretching roller;

[0012] The fan component is arranged on the bearing seat, and the output end of the fan component faces the stretching roller.

[0013] In one embodiment, the support component includes a connecting frame and a mounting seat, wherein the connecting frame is disposed above the mounting seat and connected to the push rod component;

[0014] A shaft rod is arranged at one side of the mounting seat, and a recessed portion is arranged on the cleaning roller corresponding to the shaft rod. The cleaning roller is mounted in the mounting seat by embedding the shaft rod into the recessed portion.

[0015] In one embodiment, the scraper component includes a sleeve and a blade portion, and the blade portion is arranged on the outer peripheral surface of the sleeve;

[0016] The shaft sleeve is rotatably arranged on the support rod, so that the blade part has a rotational freedom with the support rod as the center, and the tip of the blade part faces the traction roller.

[0017] In one embodiment, the lower dust removal assembly further includes a placement seat, a guide rod and a placement block, the placement seat is arranged on the other side of the machine, and the guide rod is arranged in the placement seat;

[0018] The placing block is movably arranged on the guide rod and connected with the supporting rod.

[0019] In one embodiment, a through opening is provided on the other side of the mounting seat, and a mounting hole is provided on one side of the cleaning roller corresponding to the opening;

[0020] When the opening and the mounting hole are aligned, the cleaning roller and the mounting seat are connected by passing the pin through the opening and the mounting hole.

[0021] In one embodiment, a plurality of fan components are provided and are spaced apart and distributed on the bearing seat.

[0022] The advantages or beneficial effects of the above technical solution include at least:

[0023] The present invention discloses a casting machine for producing composite films with a dust removal function, wherein the extruded casting film is sequentially pulled to a stretching roller, a pulling roller and a pressing roller, and an upper dust removal component located above the pressing roller controls a supporting component to move through a push rod component, thereby making the casting film of the cleaning roller. Since an adsorption film is arranged on the outer peripheral surface of the cleaning roller, when the cleaning roller contacts the casting film, the adsorption film can adsorb dust and impurities on the upper end of the casting film. Furthermore, since the lower dust removal component is located below the pulling roller, the movement of the sliding seat on the screw component enables the support rod to drive the scraper component to move relatively, thereby achieving the scraper component to abut against the lower end surface of the casting film, so as to scrape off the dust and impurities under the casting film. Through the cooperation of the upper dust removal component and the lower dust removal component, the two end surfaces of the casting film can be dusted, thereby solving the problem that the dust and impurities attached to the casting film will reduce the quality of the film product and affect the physical and chemical properties of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0025] Figure 1 A structural schematic diagram of an embodiment of the present disclosure from one viewing angle is presented;

[0026] Figure 2 A structural schematic diagram of a cutaway perspective of an embodiment of the present disclosure is presented;

[0027] Figure 3 A schematic diagram of the structure of the lower dust removal assembly of an embodiment of the present disclosure is shown;

[0028] Figure 4 A schematic diagram of the structure in which the push rod component of the embodiment of the present disclosure is installed on the support component is shown;

[0029] Figure 5 A schematic structural diagram of a cleaning roller in a cross-sectional view of an embodiment of the present disclosure is shown;

[0030] Reference numerals: 1, machine table; 11, placement slot; 12, crossbar; 13, trimming component;

[0031] 2. Roller assembly; 21. Stretching roller; 22. Traction roller; 23. Pressing roller;

[0032] 3. Upper dust removal assembly; 31. Push rod component; 32. Support component; 321. Connecting frame; 322. Mounting seat; 3221. Shaft; 3222. Opening; 33. Cleaning roller; 331. Adsorption film; 332. Concave portion; 333. Mounting hole;

[0033] 4. lower dust removal assembly; 41. support; 42. screw rod component; 43. slide seat; 44. support rod; 45. scraper component; 451. bushing; 452. blade part; 46. placement seat; 47. guide rod; 48. placement block;

[0034] 5. Cooling assembly; 51. Support base; 52. Fan assembly. DETAILED DESCRIPTION

[0035] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0036] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0037] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". Relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0038] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".

[0039] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0040] Reference Figure 1-Figure 5A casting machine for composite film production with dust removal function, comprising a machine platform 1, a roller assembly 2, an upper dust removal assembly 3 and a lower dust removal assembly 4, wherein the upper dust removal assembly 3 is used to remove dust from the upper end of the casting film, and the lower dust removal assembly 4 is used to remove dust from the lower end of the casting film, and the roller assembly 2 comprises a stretching roller 21, a traction roller 22 and a pressure roller 23 which are sequentially distributed, and the stretching roller 21, the traction roller 22 and the pressure roller 23 are used to pull the casting film;

[0041] The upper dust removal assembly 3 is arranged in the machine platform 1 and is located above the pressure roller 23, and the lower dust removal assembly 4 is arranged in the machine platform 1 and is located below the traction roller 22;

[0042] The upper dust removal assembly 3 includes a push rod component 31, a support component 32 and a cleaning roller 33. A placement groove 11 is provided on one side of the machine table 1. The push rod component 31 is arranged in the placement groove 11 and connected to the support component 32. The cleaning roller 33 is installed in the support component 32. An adsorption film 331 is provided on the outer peripheral surface of the cleaning roller 33. The adsorption film 331 is an electrostatic adsorption film in the prior art. The push rod component 31 is a pneumatic push rod in the prior art. Through the cooperation of the push rod component 31 and the support component 32, the cleaning roller 33 is moved close to or away from the pressure roller 23, and a moving area for the casting film to pass through is formed between the cleaning roller 33 and the pressure roller 23. The casting film is located between the cleaning roller 33 and the pressure roller 23.

[0043] The lower end dust removal component 4 includes a hollow support 41, a screw component 42, a slide 43, a support rod 44 and a scraper component 45. The support 41 is arranged in the machine 1, and the screw component 42 is rotatably arranged in the support 41. One end of the screw component 42 passes through the support 41 and is equipped with a handwheel. The rotation of the handwheel can drive the screw component 42 to rotate. The support rod 44 is arranged on the support 41, and the scraper component 45 is sleeved on the support rod 44. Through the cooperation of the screw component 42 and the slide 43, the support rod 44 can move along the support 41 to make the scraper component 45 approach or move away from the traction roller 22.

[0044] Based on the above structure, the extruded cast film is sequentially pulled from the stretching roller 21 to the pressure roller 23 and brought into contact with the pulling roller 22. Since the newly extruded cast film first contacts the stretching roller 21, the stretching roller 21 will be adhered with colloid produced by the cast film after long-term use, which will cause the end of the subsequent cast film that contacts the stretching roller 21 to have colloid adhesion. Therefore, the lower end dust removal component 4 is arranged below the pulling roller 22. When the operator turns the hand wheel to drive the screw component 42 to rotate, the slide 43 drives the support rod 44 to move along the rotation direction of the screw component 42, so that the scraper component 45 is located below the cast film and abuts against its end face. The scraper component 45 can The impurities or dust attached to the bottom of the cast film are scraped off. Since the upper dust removal component 3 is located above the pressure roller 23, at the other end of the cast film away from the stretching roller 21, the support component 32 is driven by the push rod component 31 to move the cleaning roller 33 close to the pressure roller 23, and the cast film is clamped with the cooperation of the pressure roller 23, so that the outer peripheral surface of the cleaning roller 33 is in contact with the cast film, and the dust impurities above the cast film are adsorbed by the adsorption film 331. Through the cooperation of the upper dust removal component 3 and the lower dust removal component 4, the two end surfaces of the cast film can be dusted, thereby solving the problem that the dust impurities attached to the cast film will reduce the quality of the film product and affect the physical and chemical properties of the film.

[0045] In one embodiment, referring to Figure 1 and Figure 2 , and also includes a cooling component 5, the cooling component 5 includes a bearing seat 51 and a fan component 52, the bearing seat 51 is arranged in the machine 1 and is located on one side of the stretching roller 21, and a plurality of fan components 52 are arranged and are distributed on the bearing seat 51 at intervals, and the output end of the fan component 52 faces the stretching roller 21. Since the cast film is a plastic film produced by a casting method, which is to spread the molten plastic resin evenly on the stretching roller 21 through a casting head, and cool the cast film by pulling it, the cooling component 5 is arranged on one side of the stretching roller 21, and the cast film is blown and cooled by the fan component 52 in the cooling component 5, so that it can be quickly fixed, and dust is prevented from easily flowing into its surface when the cast film is not completely solidified.

[0046] In one embodiment, referring to Figure 1 , Figure 2 , Figure 4 and Figure 5The supporting component 32 includes a connecting frame 321 and a mounting seat 322. The connecting frame 321 is arranged above the mounting seat 322 and connected to the push rod component 31. A shaft 3221 is arranged on one side of the mounting seat 322. The cleaning roller 33 is provided with a recessed portion 332 corresponding to the shaft 3221. The cleaning roller 33 is installed in the mounting seat 322 by embedding the shaft 3221 into the recessed portion 332. The cleaning roller 33 is installed on the mounting seat 322 by embedding the recessed portion 332 into the shaft 3221. Due to the cooperation between the recessed portion 332 and the shaft 3221, the cleaning roller 33 can rotate in a circle with the shaft 3221 as the center.

[0047] A through opening 3222 is provided on the other side of the mounting seat 322, and a mounting hole 333 is provided on the side of the cleaning roller 33 corresponding to the opening 3222. When the opening 3222 and the mounting hole 333 are aligned, a latch passes through the opening 3222 and the mounting hole 333 to connect the cleaning roller 33 and the mounting seat 322. The mounting seat 322 and the other end of the cleaning roller 33 can be connected through the cooperation of the latch, so that the latch limits the mounting seat 322 and the cleaning roller 33, thereby improving the stability of the cleaning roller 33 when it contacts the cast film and avoiding shaking.

[0048] In one embodiment, referring to Figure 1-Figure 3 The scraper component 45 includes a sleeve 451 and a blade portion 452. The blade portion 452 is arranged on the outer circumferential surface of the sleeve 451. The sleeve 451 is rotatably arranged on the support rod 44, so that the blade portion 452 has a rotational freedom with the support rod 44 as the center of the circle. The tip of the blade portion 452 faces the traction roller 22. Since different types of cast films have different thicknesses, when the blade portion 452 can only maintain the same angle, there is a risk that the blade portion 452 will scratch the cast film. Therefore, through the cooperation of the sleeve 451 and the support rod 44, the angle of the blade portion 452 can be changed, thereby improving the flexibility of use of the scraper component 45.

[0049] In one embodiment, referring to Figure 1-Figure 3 The lower end dust removal component 4 also includes a placement seat 46, a guide rod 47 and a placement block 48. The placement seat 46 is arranged on the other side of the machine 1, and the guide rod 47 is arranged in the placement seat 46. The placement block 48 is movably arranged on the guide rod 47 and connected to the support rod 44. When the support rod 44 moves, since the other end of the support rod 44 is connected to the placement block 48 installed on the guide rod 47, it can play a supporting role when the support rod 44 moves, and through the cooperation of the guide rod 47, it plays a guiding role, thereby improving the stability of the support rod 44 when moving.

[0050] In one embodiment, referring to Figure 1 and Figure 2A cross bar 12 is also provided in the machine 1. The cross bar 12 is provided on the side of the pressure roller 23 away from the traction roller 22. A trimming component 13 is provided on the cross bar 12. The trimming component 13 can be used to cut the cast film to make the edge of the cast film neat, thereby improving the appearance quality of the product and facilitating subsequent packaging and logistics work.

[0051] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.

[0052] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. A casting machine for composite film production with dust removal function, characterized in that: It includes a machine platform, a roller assembly, an upper dust removal assembly and a lower dust removal assembly, wherein the roller assembly includes a stretching roller, a traction roller and a pressure roller which are sequentially distributed; The upper dust removal assembly is arranged in the machine platform and is located above the pressing roller, and the lower dust removal assembly is arranged in the machine platform and is located below the traction roller; The upper dust removal assembly includes a push rod component, a support component and a cleaning roller. A placement groove is provided on one side of the machine platform. The push rod component is arranged in the placement groove and connected to the support component. The cleaning roller is installed in the support component. An adsorption film is provided on the outer peripheral surface of the cleaning roller. Through the cooperation of the push rod component and the support component, the cleaning roller is moved close to or away from the pressing roller, and a moving area for the casting film to pass through is formed between the cleaning roller and the pressing roller; The lower end dust removal assembly comprises a hollow support, a screw component, a slide, a support rod and a scraper component, the support is arranged in the machine, the screw component is rotatably arranged in the support, one end of the screw component passes through the support and is equipped with a hand wheel, the hand wheel is installed on the screw component, the support rod is arranged on the support, and the scraper component is sleeved on the support rod; Through the cooperation between the screw rod component and the slide seat, the support rod can move along the support seat, so that the scraper component is close to or away from the traction roller.

2. The composite film production casting machine with dust removal function according to claim 1, characterized in that: It also includes a cooling assembly, the cooling assembly includes a bearing seat and a fan component, the bearing seat is arranged in the machine platform and located on one side of the stretching roller; The fan component is arranged on the bearing seat, and the output end of the fan component faces the stretching roller.

3. The composite film production casting machine with dust removal function according to claim 1, characterized in that: The supporting component comprises a connecting frame and a mounting seat, wherein the connecting frame is arranged above the mounting seat and connected to the push rod component; A shaft is arranged at one side of the mounting seat, and a recess is arranged on the cleaning roller corresponding to the shaft. The cleaning roller is mounted in the mounting seat by embedding the shaft into the recess.

4. The composite film production casting machine with dust removal function according to claim 1, characterized in that: The scraper component includes a sleeve and a blade portion, and the blade portion is arranged on the outer peripheral surface of the sleeve; The shaft sleeve is rotatably arranged on the support rod, so that the blade portion has a rotational freedom with the support rod as the center, and the tip of the blade portion faces the traction roller.

5. The composite film production casting machine with dust removal function according to claim 1, characterized in that: The lower dust removal assembly further includes a placement seat, a guide rod and a placement block, wherein the placement seat is arranged at the other side of the machine platform, and the guide rod is arranged in the placement seat; The placing block is movably arranged on the guide rod and connected with the supporting rod.

6. The composite film production casting machine with dust removal function according to claim 3, characterized in that: The other side of the mounting seat is provided with a through opening, and the cleaning roller is provided with a mounting hole on one side corresponding to the opening; When the opening and the mounting hole are aligned, the cleaning roller is connected to the mounting seat by passing a latch through the opening and the mounting hole.

7. The composite film production casting machine with dust removal function according to claim 2, characterized in that: The fan components are provided in plurality and are distributed on the bearing seat at intervals.

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