A carpet gluing and laminating machine

By designing a carpet glue coating composite machine, using equipment racks and multiple rollers and other components, the automatic glue coating of carpets during the transportation process is realized, solving the problem of independent and low efficiency of the glue coating process in existing equipment, and improving production efficiency and equipment simplification.

CN222698094UActive Publication Date: 2025-04-01BAODING BAIRUN TEXTILE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421461260.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-01
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In existing carpet production equipment, the glue coating process requires independent equipment and multiple movements, resulting in high operating costs, complex equipment and low efficiency.

Method used

A carpet glue coating composite machine is designed to automatically apply glue during the conveying process through the combination of equipment rack, down pressure roller, upper pressure roller, auxiliary roller, gear, drive motor, storage tank, piston push mechanism and transmission mechanism.

Benefits of technology

It realizes automatic glue coating of carpets during transportation, improves efficiency, reduces operating costs, and simplifies equipment structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222698094U_ABST
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Abstract

The utility model discloses a carpet gluing compound machine, including an equipment frame, the inner wall of the equipment frame is rotatably provided with a lower pressure roller and an upper pressure roller close to each other, the inner wall of the equipment frame is rotatably provided with two auxiliary rollers close to each other at a position away from the lower pressure roller, the outer wall of the equipment frame is installed with a driving motor for driving the upper pressure roller to rotate, the lower pressure roller and the upper pressure roller are fixed with two meshing gears at one end away from the driving motor, the gears are rotatably provided on the inner wall of the equipment frame, a storage tank is provided on the top of the equipment frame, the discharge port of the storage tank is connected with a piston pushing mechanism, the piston pushing mechanism is connected with a discharge assembly, and the driving motor is connected with the piston pushing mechanism through a transmission mechanism. The utility model realizes automatic gluing when conveying carpets, improves efficiency, and is easy to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of carpet production equipment, in particular to a carpet gluing and compounding machine. Background Art

[0002] Carpet is a floor covering made of natural fibers such as cotton, linen, wool, silk, grass, or chemical synthetic fibers, which is knitted, planted, or woven by hand or mechanical techniques.

[0003] During the production and processing of carpets, it is necessary to apply glue on the carpets so that they can adhere to the material layer. The current gluing of carpets generally requires the carpets to be transported and moved, and then the surface of the carpet to be coated with glue is coated with glue through an independent gluing mechanism. The transportation and gluing are independent of each other, and the gluing requires the coating head to move back and forth to apply the glue so that the glue can be evenly coated. When in use, the operating cost is high and the equipment is relatively complicated. In this regard, we have developed a carpet gluing compound machine. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a carpet gluing and compounding machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A carpet gluing compound machine comprises an equipment frame, the inner wall of which is rotatably provided with a lower pressure roller and an upper pressure roller close to each other, the inner wall of which is rotatably provided with two auxiliary rollers close to each other at a position away from the lower pressure roller, the outer wall of which is provided with a driving motor for driving the upper pressure roller to rotate, two meshing gears are fixed at one end of the lower pressure roller and the upper pressure roller away from the driving motor, the gears are rotatably provided on the inner wall of the equipment frame, a storage tank is provided on the top of the equipment frame, the discharge port of the storage tank is connected to a piston pushing mechanism, the piston pushing mechanism is connected to a discharge assembly, and the driving motor is connected to the piston pushing mechanism through a transmission mechanism.

[0007] As a further solution of the utility model, the piston pushing mechanism includes a piston cylinder, a piston rod is arranged in the piston cylinder, a piston is fixed to one end of the piston rod located in the piston cylinder, a spring is fixed to the plug cap at the other end of the piston rod, and the other end of the spring is fixed to the outer wall of the piston cylinder.

[0008] As a further solution of the utility model, a solenoid valve is fixed to the discharge port of the storage tank, and the bottom of the solenoid valve is fixed to the top feed port of the piston cylinder.

[0009] As a further solution of the utility model, the discharge assembly includes a discharge pipe located above the lower pressure roller and close to the upper pressure roller, a plurality of discharge heads are evenly fixed on the bottom of the discharge pipe, and the piston cylinder is connected to the discharge pipe through a conveying pipe.

[0010] As a further solution of the utility model, the transmission mechanism includes a first synchronous wheel rotatably arranged on the inner wall of the equipment frame, the first synchronous wheel is connected to a second synchronous wheel through a synchronous belt, the second synchronous wheel is coaxially fixed with a special-shaped pressure block, and the special-shaped pressure block is arranged close to the piston rod.

[0011] As a further solution of the utility model, the first synchronous wheel is coaxially fixed with the upper pressure roller, a driving motor is fixed to the outer wall of the equipment frame, and the output shaft of the driving motor passes through a hole in the outer wall of the equipment frame and is coaxially fixed with the first synchronous wheel.

[0012] As a further solution of the utility model, a U-shaped frame is fixed on the top of the equipment frame, the second synchronous wheel is rotatably arranged on the inner wall of the U-shaped frame, the piston cylinder is fixed on the top of the U-shaped frame, a support frame is fixed on the top of the U-shaped frame, and the storage tank is fixed on the U-shaped frame.

[0013] The beneficial effects of the utility model are:

[0014] The utility model: through the equipment frame, lower pressure roller, upper pressure roller, auxiliary roller, gear, driving motor, storage tank, piston pushing mechanism and transmission mechanism, etc., through the above-mentioned mechanism design, the lower pressure roller and the upper pressure roller rotate to realize the deflection of the special-shaped pressure block, and realize the piston movement of the piston rod 12, so that the rubber material inside the piston cylinder is squeezed out to the discharge pipe, so that the rubber material is sprayed from the discharge head and smeared on the outer wall of the cloth, combined with the rolling of the upper pressure roller, the glue on the carpet is rolled evenly, and through the above-mentioned structural design, it is realized that when conveying the carpet, the glue is automatically applied, the efficiency is improved, and it is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural schematic diagram of a carpet gluing and laminating machine proposed by the utility model;

[0016] Figure 2 This is a partially unfolded three-dimensional structural schematic diagram of a carpet gluing and laminating machine proposed by the utility model;

[0017] Figure 3 This is a schematic diagram of a first partial three-dimensional structure of a carpet gluing and laminating machine proposed by the utility model;

[0018] Figure 4 This is a second partial three-dimensional structural schematic diagram of a carpet gluing and laminating machine proposed by the utility model.

[0019] In the figure: 1. Equipment frame; 2. Lower pressure roller; 3. Upper pressure roller; 4. Auxiliary roller; 5. Gear; 6. Drive motor; 7. U-shaped frame; 8. Support frame; 9. Storage tank; 10. Transmission mechanism; 11. Piston cylinder; 12. Piston rod; 13. Spring; 14. Solenoid valve; 15. Conveying pipe; 16. Discharging pipe; 17. Discharging head; 19. First synchronous wheel; 20. Synchronous belt; 21. Second synchronous wheel; 22. Special-shaped pressing block. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] Reference Figure 1-Figure 4 A carpet gluing compound machine comprises an equipment frame 1, the inner wall of the equipment frame 1 is rotatably provided with a lower pressure roller 2 and an upper pressure roller 3 close to each other, the inner wall of the equipment frame 1 is rotatably provided with two auxiliary rollers 4 close to each other at a position away from the lower pressure roller 2, the outer wall of the equipment frame 1 is installed with a driving motor 6 for driving the upper pressure roller 3 to rotate, two meshing gears 5 are fixed at one end of the lower pressure roller 2 and the upper pressure roller 3 away from the driving motor 6, the gear 5 is rotatably provided on the inner wall of the equipment frame 1, a storage tank 9 is provided on the top of the equipment frame 1, the discharge port of the storage tank 9 is connected with a piston pushing mechanism, the piston pushing mechanism is connected with a discharge assembly, and the driving motor 6 is connected to the piston pushing mechanism through a transmission mechanism 10.

[0023] In this embodiment, the piston pushing mechanism includes a piston cylinder 11, in which a piston rod 12 is arranged. A piston is fixed to one end of the piston cylinder 11, and a spring 13 is fixed to the plug cap at the other end of the piston rod 12. The other end of the spring 13 is fixed to the outer wall of the piston cylinder 11.

[0024] In this embodiment, a solenoid valve 14 is fixed to the discharge port of the storage tank 9 , and the bottom of the solenoid valve 14 is fixed to the top feed port of the piston cylinder 11 .

[0025] In this embodiment, the discharge assembly includes a discharge pipe 16 located above the lower pressure roller 2 and close to the upper pressure roller 3. A plurality of discharge heads 17 are evenly fixed to the bottom of the discharge pipe 16. The piston cylinder 11 is connected to the discharge pipe 16 through a conveying pipe 15.

[0026] In this embodiment, the transmission mechanism 10 includes a first synchronous wheel 19 rotatably arranged on the inner wall of the equipment frame 1. The first synchronous wheel 19 is connected to a second synchronous wheel 21 through a synchronous belt 20. The second synchronous wheel 21 is coaxially fixed with a special-shaped pressure block 22. The special-shaped pressure block 22 is arranged close to the piston rod 12.

[0027] In this embodiment, the first synchronous wheel 19 is coaxially fixed with the upper pressure roller 3 , a driving motor 6 is fixed to the outer wall of the equipment frame 1 , and an output shaft of the driving motor 6 passes through a hole in the outer wall of the equipment frame 1 and is coaxially fixed with the first synchronous wheel 19 .

[0028] In this embodiment, a U-shaped frame 7 is fixed to the top of the equipment frame 1, the second synchronous wheel 21 is rotatably set on the inner wall of the U-shaped frame 7, the piston cylinder 11 is fixed to the top of the U-shaped frame 7, the support frame 8 is fixed to the top of the U-shaped frame 7, and the storage tank 9 is fixed on the U-shaped frame 7.

[0029] Working principle: When in use, through the set equipment frame 1, lower pressure roller 2, upper pressure roller 3, auxiliary roller 4, gear 5, drive motor 6, storage tank 9, piston push mechanism and transmission mechanism 10, the piston push mechanism includes a piston cylinder 11, a piston rod 12 and a spring 13, the storage tank 9 is connected to the piston cylinder 11 through a solenoid valve 14, the transmission mechanism 10 includes a first synchronous wheel 19, a synchronous belt 20, a second synchronous wheel 21 and a special-shaped pressure block 22, etc., through the above-mentioned mechanism design, the carpet passes through the two auxiliary rollers 4 and passes between the lower pressure roller 2 and the upper pressure roller 3, the carpet is pulled, and the drive motor 6 is started to work. Under the action of the gear 5, the lower pressure roller 2 and the upper pressure roller 3 rotate, and when the upper pressure roller 3 rotates, the first synchronous wheel coaxially fixed with the upper pressure roller 3 is made 19 rotates, and under the action of the synchronous belt 20, the second synchronous wheel 21 rotates, realizing the deflection of the special-shaped pressure block 22. The special-shaped pressure block 22 continuously squeezes the piston rod 12 and contracts the spring 13, so that the piston rod 12 can move back and forth, and combined with the automatic opening and closing of the electromagnetic valve 14, when the piston rod 12 is pushed out by the spring 13, the electromagnetic valve 14 is opened, and the rubber in the storage tank 9 enters the piston cylinder 11, the piston rod 12 is pushed forward, and the electromagnetic valve 14 is closed, so that the rubber inside the piston cylinder 11 is squeezed out to the discharge pipe 16, so that the rubber is sprayed from the discharge head 17 and smeared on the outer wall of the cloth. Combined with the rolling of the upper pressure roller 3, the glue on the carpet is rolled evenly. Through the above-mentioned structural design, automatic gluing is achieved when conveying the carpet, which improves efficiency and is easy to use.

[0030] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0032] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0033] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A carpet gluing and laminating machine, comprising an equipment frame (1), characterized in that: The inner wall of the equipment frame (1) is rotatably provided with a lower pressure roller (2) and an upper pressure roller (3) close to each other; the inner wall of the equipment frame (1) is rotatably provided with two auxiliary rollers (4) close to each other at a position away from the lower pressure roller (2); the outer wall of the equipment frame (1) is installed with a driving motor (6) for driving the upper pressure roller (3) to rotate; two meshing gears (5) are fixed at one end of the lower pressure roller (2) and the upper pressure roller (3) away from the driving motor (6); the gears (5) are rotatably provided on the inner wall of the equipment frame (1); a storage tank (9) is provided on the top of the equipment frame (1); the discharge port of the storage tank (9) is connected to a piston pushing mechanism; the piston pushing mechanism is connected to a discharge assembly; the driving motor (6) and the piston pushing mechanism are connected via a transmission mechanism (10).

2. A carpet gluing machine according to claim 1, characterized in that: The piston pushing mechanism comprises a piston cylinder (11), a piston rod (12) is arranged inside the piston cylinder (11), a piston is fixed to one end of the piston rod (12) located in the piston cylinder (11), a spring (13) is fixed to a plug cap at the other end of the piston rod (12), and the other end of the spring (13) is fixed to the outer wall of the piston cylinder (11).

3. A carpet gluing machine according to claim 2, characterized in that: The discharge port of the storage tank (9) is fixed with a solenoid valve (14), and the bottom of the solenoid valve (14) is fixed to the top feed port of the piston cylinder (11).

4. A carpet gluing machine according to claim 3, characterized in that: The discharge assembly comprises a discharge pipe (16) located above the lower pressure roller (2) and close to the upper pressure roller (3), a plurality of discharge heads (17) are evenly fixed at the bottom of the discharge pipe (16), and the piston cylinder (11) is connected to the discharge pipe (16) via a conveying pipe (15).

5. A carpet gluing machine according to claim 4, characterized in that: The transmission mechanism (10) comprises a first synchronous wheel (19) rotatably arranged on the inner wall of the equipment frame (1); the first synchronous wheel (19) is connected to a second synchronous wheel (21) via a synchronous belt (20); a special-shaped pressure block (22) is coaxially fixed to the second synchronous wheel (21); and the special-shaped pressure block (22) is arranged close to the piston rod (12).

6. A carpet gluing machine according to claim 5, characterized in that: The first synchronous wheel (19) is coaxially fixed to the upper pressure roller (3); a drive motor (6) is fixed to the outer wall of the equipment frame (1); an output shaft of the drive motor (6) passes through a hole in the outer wall of the equipment frame (1) and is coaxially fixed to the first synchronous wheel (19).

7. A carpet gluing machine according to claim 6, characterized in that: A U-shaped frame (7) is fixed on the top of the equipment frame (1); the second synchronous wheel (21) is rotatably arranged on the inner wall of the U-shaped frame (7); the piston cylinder (11) is fixed on the top of the U-shaped frame (7); a support frame (8) is fixed on the top of the U-shaped frame (7); and the storage tank (9) is fixed on the U-shaped frame (7).