An improved water-permeable conveyor belt and its drum filter press
By designing cleaning mechanisms and material removal mechanisms in the roller filter press, the problems of impurities and insufficient water permeability on the surface of the conveyor belt are solved, and more efficient filtration and cleaning effects are achieved.
Patent Information
- Application Number
- CN202420654190.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-01
AI Technical Summary
After the filter press is used for the existing roller filter press, impurities are easily adhered to the surface of the conveyor belt, which affects the filtration effect and working efficiency. The conveyor belt is insufficient or too large, resulting in clogging or insufficient water permeability.
An improved water permeable conveyor belt and its roller filter press are designed, and a cleaning mechanism includes a cleaning plate, a fixing tube, a cleaning brush and a return spring. By driving the motor, the eccentric wheel can be rotated, so that the cleaning plate and the cleaning brush can be slid back and forth, and the cleaning brush can be brushed and removed from the material impurities adhered to the conveyor belt surface. At the same time, a deducting mechanism is provided to scrape off the material on the surface of the upper extrusion roller through the deducting cylinder and the deducting plate to ensure the water permeability of the conveyor belt.
It effectively avoids impurities adhering to the surface of the conveyor belt, prevents clogging, improves water permeability, and improves the working efficiency and filtration effect of the filter press.
Smart Images

Figure CN222699387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter presses, in particular to an improved water-permeable conveyor belt and a drum filter press thereof. Background Art
[0002] According to the retrieval of Chinese patent publication number: CN215462492U, a drum filter press is disclosed, which relates to the technical field of filter presses and solves the problem of fixed gaps in existing filter press drums. The key points of its technical solution are that it includes a support frame, on which an extrusion roller, a pulley and a driven wheel are supported, a hollow conveyor belt is sleeved on the outside of the pulley and the driven wheel, and a receiving hopper is fixedly arranged on the support frame. The extrusion roller includes an upper roller and a lower roller, and the upper roller is installed and connected to the support frame through a mounting frame and an adjusting bolt. The effect is that by adopting the above technical solution, a mounting frame that is movably installed and connected to the support frame up and down can be provided, so that the height position of the mounting frame can be adjusted as needed, and then the height position of the upper roller can be changed, and finally the gap between the extrusion rollers can be adjusted according to the actual processing material object.
[0003] After the existing drum filter press performs a filter pressing operation on the material, impurities are easily adhered to the surface of the conveyor belt. If it is not cleaned in time, it will affect the filtering effect of the conveyor belt, resulting in affecting the working efficiency and filtering effect of the machine during subsequent use. When the scraper and the sweeping wheel are provided to clean the surface in the above technical scheme, it is easy to be insufficiently cleaned and impurities remain. In addition, the water permeability of the conveyor belt of the existing filter press is directly related to the filter pressing effect. If the aperture of the conveyor belt is too large, impurities are easy to block the gaps in the conveyor belt. If the aperture of the conveyor belt is too small, it will cause insufficient water permeability, which also affects the efficiency of the filter pressing. For this reason, the utility model provides an improved permeable conveyor belt and a drum filter press thereof. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an improved permeable conveyor belt and a drum filter press thereof, which solve the problem that after the existing drum filter press performs a filter pressing operation on the material, impurities are easily adhered to the surface of the conveyor belt, and if not cleaned in time, the filtering effect of the conveyor belt will be affected, resulting in affecting the working efficiency and filtering effect of the machine during subsequent use. In addition, the water permeability of the conveyor belt of the existing filter press is directly related to the filter pressing effect. If the aperture of the conveyor belt is too large, impurities are easily blocked in the gaps of the conveyor belt. If the aperture of the conveyor belt is too small, the water permeability will be insufficient, which also affects the efficiency of the filter pressing.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a drum filter press, including a body, a conveying mechanism is provided inside the body for realizing the conveying operation of materials, a lower squeezing roller is rotatably connected inside the body, an upper squeezing roller is rotatably connected above the body, a material removal mechanism is provided at the top of the body cavity for realizing the material removal operation of the upper squeezing roller, a cleaning mechanism is provided inside the body, and the cleaning mechanism includes:
[0006] The cleaning assembly comprises a cleaning plate slidably arranged inside the machine body and a fixed tube installed at the rear side of the machine body, a cleaning brush is installed on one side of the cleaning plate, a return spring is fixedly connected to the rear end of the cleaning plate, one end of the return spring is fixedly connected to the inside of the fixed tube, the inside of the fixed tube is slidably connected to the rear end of the cleaning plate, and a rotating wheel is rotatably connected to the front end of the cleaning plate;
[0007] The driving assembly is arranged at the front side of the machine body and is used for driving the cleaning plate to slide back and forth.
[0008] Preferably, the driving assembly includes a control box installed on the front side of the machine body, a driving motor is fixedly connected to the right side of the inner wall of the control box, one end of the output shaft of the driving motor is fixedly connected to an eccentric wheel via a coupling, and the surface of the eccentric wheel fits the surface of the rotating wheel.
[0009] Preferably, the material removal mechanism comprises a material removal cylinder installed on the top of the machine body, the bottom of the material removal cylinder is fixedly connected to a connecting plate via a piston rod, and the bottom of the connecting plate is fixedly connected to a material removal plate via a buffer assembly.
[0010] Preferably, the buffer assembly includes a buffer rod slidably mounted on the bottom of the connecting plate, a buffer spring is fixedly connected to the top of the buffer rod, one end of the buffer spring is fixedly connected to the inside of the connecting plate, and the bottom end of the buffer rod is fixedly connected to the top of the removal plate.
[0011] Preferably, a feed hopper is provided on the left side of the top of the machine body, and a scraper plate is installed on the right side of the inner cavity of the machine body, and one side of the scraper plate is in contact with the outer surface of the water-permeable conveyor belt.
[0012] The utility model also discloses an improved water-permeable conveyor belt of a drum filter press, comprising a plurality of guide rollers rotatably mounted inside a machine body, the surfaces of the guide rollers being mounted with water-permeable conveyor belts, the inner surfaces of the water-permeable conveyor belts being in contact with the surface of a lower squeezing roller.
[0013] Beneficial Effects
[0014] The utility model provides an improved water-permeable conveyor belt and a drum filter press thereof. Compared with the prior art, the utility model has the following beneficial effects:
[0015] (1) The improved permeable conveyor belt and its drum filter press drive the eccentric wheel to rotate by starting the driving motor. The rotation of the eccentric wheel causes the rotating wheel, the cleaning plate and the cleaning brush to slide backward. The connecting rod at the rear end of the cleaning plate slides inside the fixed pipe, so that the reset spring begins to contract. Under the influence of the elasticity of the reset spring, the cleaning plate and the cleaning brush slide back and forth. The flushed permeable conveyor belt is brushed by the cleaning brush, and the sewage is discharged through the sewage pipe on the right side of the machine body. Driven by the driving motor, the cleaning plate and the cleaning brush slide back and forth, thereby realizing the brushing operation of material impurities adhered to the surface of the permeable conveyor belt, avoiding the situation where impurities adhere to the surface of the permeable conveyor belt, causing blockage and affecting the permeability, thereby improving work efficiency.
[0016] (2) The improved permeable conveyor belt and its drum filter press drive the piston rod, the connecting plate and the remover plate to slide downward synchronously by starting the material removal cylinder, and the material adhering to the surface of the upper extrusion roller is scraped off by the material removal plate. When the material removal plate scrapes off the material on the surface of the upper extrusion roller, the material removal plate and the buffer rod slide upward synchronously, thereby squeezing the buffer spring. The buffer spring makes the material removal plate always fit the surface of the upper extrusion roller. By providing a material removal mechanism, the material that may be adhered to the surface of the upper extrusion roller can be scraped off, thereby avoiding affecting the subsequent filtration quality due to a large amount of material adhering to the surface of the upper extrusion roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the external structure of the utility model;
[0018] Figure 2 It is a three-dimensional schematic diagram of the internal structure of the utility model;
[0019] Figure 3 It is a three-dimensional schematic diagram of the cleaning component of the utility model;
[0020] Figure 4 It is a three-dimensional schematic diagram of the material removal mechanism of the utility model.
[0021] In the figure: 1-machine body, 2-conveying mechanism, 21-guide roller, 22-permeable conveyor belt, 3-lower squeezing roller, 4-upper squeezing roller, 5-removing mechanism, 51-removing cylinder, 52-connecting plate, 53-buffer assembly, 531-buffer rod, 532-buffer spring, 54-removing plate, 6-cleaning mechanism, 61-cleaning assembly, 611-cleaning plate, 612-fixed pipe, 613-cleaning brush, 614-reset spring, 615-rotating wheel, 62-driving assembly, 621-control box, 622-driving motor, 623-eccentric wheel, 7-feeding hopper, 8-scraper plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , the utility model provides two technical solutions:
[0024] Embodiment 1
[0025] A drum filter press comprises a body 1, a water collecting box is installed inside the body 1 and below the lower squeezing roller 4, a conduit is installed at the bottom of the water collecting box, one end of the conduit extends to the outside of the body 1 and communicates with an external recovery box, a water pump is installed on the rear side of the body 1, a water pumping pipe of the water pump is communicated with an external water tank, a water outlet pipe is communicated with a spray head, a plurality of spray heads are provided and installed inside the body 1 and located between a cleaning brush 613 and a scraper plate 8, a conveying mechanism 2 is provided inside the body 1 for realizing a conveying operation of materials, a lower squeezing roller 3 is rotatably connected inside the body 1, an upper squeezing roller 4 is rotatably connected above the inside of the body 1, three groups of upper squeezing rollers 4 are driven by a motor, the motor drives the gears to rotate, the gears are driven by a chain, the gears are fixedly connected to the front end of the upper squeezing roller 4, a material removal mechanism 5 is provided at the top of the inner cavity of the body 1 for realizing a material removal operation on the upper squeezing roller 4, a cleaning mechanism 6 is provided inside the body 1, and the cleaning mechanism 6 comprises:
[0026] The cleaning assembly 61 comprises a cleaning plate 611 slidably arranged inside the machine body 1 and a fixed tube 612 installed at the rear side of the machine body 1. A cleaning brush 613 is installed on one side of the cleaning plate 611. A return spring 614 is fixedly connected to the rear end of the cleaning plate 611. The return spring 614 makes the surface of the rotating wheel 615 always fit the surface of the eccentric wheel 623 under the influence of its own elasticity. One end of the return spring 614 is fixedly connected to the inside of the fixed tube 612. The inside of the fixed tube 612 is slidably connected to the rear end of the cleaning plate 611. The front end of the cleaning plate 611 is rotatably connected to the rotating wheel 615.
[0027] The driving assembly 62 is arranged at the front side of the machine body 1 and is used to drive the cleaning plate 611 to slide back and forth. The driving assembly 62 includes a control box 621 installed at the front side of the machine body 1. The right side of the inner wall of the control box 621 is fixedly connected with a driving motor 622. The driving motor 622 is a three-phase asynchronous motor. The driving motor 622 is connected to an external circuit through wires. One end of the output shaft of the driving motor 622 is fixedly connected with an eccentric wheel 623 through a coupling. The surface of the eccentric wheel 623 is in contact with the surface of the rotating wheel 615. The eccentric wheel 623 is driven to rotate by starting the driving motor 622. The rotation of the eccentric wheel 623 causes the rotating wheel 615, the cleaning plate 611 and the cleaning brush 613 to move backward. The connecting rod at the rear end of the cleaning plate 611 slides inside the fixed tube 612, so that the reset spring 614 begins to contract. Under the influence of the elasticity of the reset spring 614, the cleaning plate 611 and the cleaning brush 613 slide back and forth. The flushed permeable conveyor belt 22 is brushed by the cleaning brush 613, and the sewage is discharged through the sewage pipe on the right side of the body 1. Driven by the driving motor 622, the cleaning plate 611 and the cleaning brush 613 slide back and forth, so as to realize the brushing operation of the material impurities adhered to the surface of the permeable conveyor belt 22, avoid the impurities adhering to the surface of the permeable conveyor belt 22, blockage, and affect the permeability, thereby improving the work efficiency.
[0028] Embodiment 2
[0029] The main difference from the first embodiment is:
[0030] A drum filter press, the material removal mechanism 5 includes a material removal cylinder 51 installed on the top of the body 1, the material removal cylinder 51 is connected to the external air source through an air pipe, the bottom of the material removal cylinder 51 is fixedly connected to a connecting plate 52 through a piston rod, the piston rod slides on the top of the body 1, the bottom of the connecting plate 52 is fixedly connected to a material removal plate 54 through a buffer assembly 53, the buffer assembly 53 includes a buffer rod 531 slidably installed on the bottom of the connecting plate 52, the top of the buffer rod 531 is fixedly connected to a buffer spring 532, one end of the buffer spring 532 is fixedly connected to the inside of the connecting plate 52, the bottom end of the buffer rod 531 is fixedly connected to the top of the material removal plate 54, a feed funnel 7 is provided on the left side of the top of the body 1, a scraper plate 8 is installed on the right side of the inner cavity of the body 1, and the scraper plate 8 is a folding The folding plate has one side, after scraping the material, the material is discharged along the folding plate, one side of the scraper plate 8 is in contact with the outer surface of the permeable conveyor belt 22, and the material removal cylinder 51 is started to drive the piston rod, the connecting plate 52 and the material removal plate 54 to slide downward synchronously, and the material adhering to the surface of the upper extrusion roller 4 is scraped off by the material removal plate 54. When the material removal plate 54 scrapes the material on the surface of the upper extrusion roller 4, the material removal plate 54 and the buffer rod 531 slide upward synchronously, thereby squeezing the buffer spring 532, and the buffer spring 532 makes the material removal plate 54 always in contact with the surface of the upper extrusion roller 4. By providing the material removal mechanism 5, the material that may be adhered to the surface of the upper extrusion roller 4 can be scraped off, thereby avoiding the subsequent filtration quality being affected by the adhesion of more material to the surface of the upper extrusion roller 4.
[0031] The utility model also discloses an improved water-permeable conveyor belt of a drum filter press, comprising a plurality of guide rollers 21 rotatably mounted inside a machine body 1, a water-permeable conveyor belt 22 being mounted on the surface of the guide rollers 21, the inner surface of the water-permeable conveyor belt 22 being in contact with the surface of a lower squeezing roller 3, a motor being mounted on the rear side of the machine body 1 for driving the guide rollers 21 and the water-permeable conveyor belt 22 to rotate, the material of the water-permeable conveyor belt 22 being a polyurethane mesh belt, the length of which is 12600 mm, and the width of which is 1760 mm; the aperture size of the water-permeable conveyor belt 22 being: single layer, the surface layer mesh being 2*2 mm, the wire diameter being 0.9 mm in the horizontal direction and 2 mm in the vertical direction; since the conveyor belt is prone to deformation after long-term operation, thickening the longitudinal wire diameter can alleviate this problem; the cross section of the water-permeable conveyor belt 22 is set as a skirt edge from the original straight edge, so that the water-permeable area can be increased, and at the same time, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0032] During operation, the material is first injected from the feed hopper 7, and then the guide roller 21 is driven to rotate by starting the motor, so that multiple groups of guide rollers 21 rotate synchronously, and the permeable conveyor belt 22 is driven to rotate synchronously. The permeable conveyor belt 22 conveys the material to the right, so that the material on the surface of the permeable conveyor belt 22 is filtered by the upper squeezing roller 4 and the lower squeezing roller 3 to achieve solid-liquid separation. The filtered liquid drips through the permeable conveyor belt 22 to the inside of the water collecting box and is discharged through the conduit. After the filtration is completed, the permeable conveyor belt 22 continues to convey the material. At this time, the scraper plate 8 scrapes the material on the outer surface of the permeable conveyor belt 22 and discharges it to the outside of the machine body 1 through the scraper plate 8. At this time, the water pump is started, and the outer surface of the permeable conveyor belt 22 is rinsed through the spray head, and the eccentric wheel 623 is driven to rotate by starting the drive motor 622. The rotation of the eccentric wheel 623 causes the rotating wheel 615 and the cleaning plate 611 and the cleaning brush 613 slide backward, and the connecting rod at the rear end of the cleaning plate 611 slides inside the fixed tube 612, so that the return spring 614 begins to contract, and under the influence of the elasticity of the return spring 614, the cleaning plate 611 and the cleaning brush 613 slide back and forth, and the flushed permeable conveyor belt 22 is brushed by the cleaning brush 613, and the sewage is discharged through the sewage pipe on the right side of the body 1. After working for a period of time, the material removal cylinder 51 can be started to drive the piston rod, the connecting plate 52 and the material removal plate 54 to slide downward synchronously, and the material adhered to the surface of the upper extrusion roller 4 can be scraped off by the material removal plate 54. When the material removal plate 54 scrapes off the material on the surface of the upper extrusion roller 4, the material removal plate 54 and the buffer rod 531 slide upward synchronously, thereby squeezing the buffer spring 532, and the buffer spring 532 makes the material removal plate 54 always fit the surface of the upper extrusion roller 4.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A drum filter press, comprising a body (1), characterized in that: The body (1) is provided with a conveying mechanism (2) for realizing the conveying operation of materials, the body (1) is rotatably connected with a lower squeezing roller (3), the upper part of the body (1) is rotatably connected with an upper squeezing roller (4), the top of the inner cavity of the body (1) is provided with a material removal mechanism (5) for realizing the material removal operation of the upper squeezing roller (4), and the body (1) is provided with a cleaning mechanism (6), which comprises: A cleaning assembly (61) comprises a cleaning plate (611) slidably arranged inside the machine body (1) and a fixed tube (612) installed at the rear side of the machine body (1); a cleaning brush (613) is installed on one side of the cleaning plate (611); a return spring (614) is fixedly connected to the rear end of the cleaning plate (611); one end of the return spring (614) is fixedly connected to the inside of the fixed tube (612); the inside of the fixed tube (612) is slidably connected to the rear end of the cleaning plate (611); and a rotating wheel (615) is rotatably connected to the front end of the cleaning plate (611); The driving assembly (62) is arranged on the front side of the machine body (1) and is used to drive the cleaning plate (611) to slide back and forth.
2. A drum filter press according to claim 1, characterized in that: The driving assembly (62) comprises a control box (621) mounted on the front side of the machine body (1); a driving motor (622) is fixedly connected to the right side of the inner wall of the control box (621); one end of the output shaft of the driving motor (622) is fixedly connected to an eccentric wheel (623) via a coupling; the surface of the eccentric wheel (623) is in contact with the surface of the rotating wheel (615).
3. A drum filter press according to claim 1, characterized in that: The material removal mechanism (5) comprises a material removal cylinder (51) mounted on the top of the machine body (1); the bottom of the material removal cylinder (51) is fixedly connected to a connecting plate (52) via a piston rod; the bottom of the connecting plate (52) is fixedly connected to a material removal plate (54) via a buffer assembly (53).
4. A drum filter press according to claim 3, characterized in that: The buffer assembly (53) includes a buffer rod (531) slidably mounted on the bottom of the connecting plate (52), the top end of the buffer rod (531) is fixedly connected to a buffer spring (532), one end of the buffer spring (532) is fixedly connected to the inside of the connecting plate (52), and the bottom end of the buffer rod (531) is fixedly connected to the top of the removal plate (54).
5. A drum filter press according to claim 1, characterized in that: A feeding funnel (7) is provided on the left side of the top of the machine body (1), and a scraper plate (8) is installed on the right side of the inner cavity of the machine body (1).
6. An improved permeable conveyor belt, suitable for the drum filter press according to any one of claims 1 to 5, characterized in that: It comprises a plurality of guide rollers (21) rotatably mounted inside a machine body (1), a water-permeable conveyor belt (22) being mounted on the surface of the guide rollers (21), and the inner surface of the water-permeable conveyor belt (22) being in contact with the surface of a lower squeezing roller (3).
Citation Information
Patent Citations
Roller filter press
CN215462492U