A cable production pay-off device

By designing a cable production and laying device that includes support, lifting, rotating, laying and guiding components, the problem that the laying device in the prior art cannot operate independently is solved, and a more efficient, stable and flexible laying process is achieved.

CN222699688UActive Publication Date: 2025-04-01HUBEI RUILIAN CABLE CO LTD
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Patent Information

Application Number
CN202421053216.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-04-01
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

When used, existing cable production and wiring devices need to rely on cranes or other equipment to lower and put in the wire rollers, and cannot be operated independently, which is time-consuming and labor-consuming.

Method used

A cable production and wiring device is designed, including a base and wiring mechanism. The wiring mechanism consists of a support assembly, a lifting assembly, a rotating assembly, a wiring assembly and a guide assembly. It provides lifting thrust and speed through a hydraulic column. The limiting groove and limiting rod prevent the wire roller from falling off, and the slide rail and slide are used to guide the cable.

Benefits of technology

The independent operation of the wire release device is realized, the flexibility and stability of the equipment is improved, the risk of human error is reduced, the efficiency and consistency of wire release is improved, and time and cost are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cable production pay-out device, which relates to the technical field of cable production and comprises a base and a pay-out mechanism. The top of the base is provided with the pay-out mechanism. Through the setting of the pay-out mechanism, when in use, the position of the rotating shaft can be limited by a limit groove, so as to prevent the rotating shaft from slipping or deflecting during lifting or rotation, thereby improving the overall stability. The lifting thrust and speed are provided by a hydraulic column, and the lifting platform can be lifted by the hydraulic column and flush with the carrying vehicle, so that it is convenient to roll the wire roller from the vehicle to the lifting platform. The limit rod can prevent the wire roller from falling off from the other side when rolling onto the lifting platform, thereby improving the safety. The cable is paid out by a pay-out assembly and guided by a guide assembly, so as to achieve higher production efficiency, reduce the risk of human error, provide more accurate pay-out results, improve the pay-out consistency and repeatability, and save the time and cost of the pay-out process.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable production, in particular to a cable production pay-off device. Background Art

[0002] The cable production pay-off device is a kind of equipment specially used for cable production. The main function of the cable production pay-off device is to place the cable wires evenly on the cable to achieve the desired cable effect. It can be adjusted and optimized according to different pay-off processes and cable types. It can achieve uniform distribution of cables, stable pay-off speed and time control to obtain the desired pay-off effect. At the same time, the cable production pay-off device should also have the characteristics of high efficiency, automation and reliability to meet the cable industry's pay-off requirements.

[0003] After searching, the patent number "CN218434184U" mentioned in the text that "the utility model discloses a cable production pay-off device, which relates to the technical field of cable production pay-off devices. The utility model includes a top plate, a through groove is provided in the top plate, a vertical plate is provided on the top of the top plate, a groove is provided in the vertical plate, a ball is provided on the inner wall of the groove, a round roller is provided on the side of the vertical plate, a cable body is provided on the outside of the round roller, the cable body is wound around the round roller, a turntable is provided on the side of the round roller, and the turntable extends into the groove. The utility model can use the ring, rubber disc, rotating rod, stepping motor, gear, rack and moving plate in combination, and the ring and the moving plate can be moved according to actual needs. The rubber disc moves on the surface of the round roller, so that different types of cables can be limited, avoiding the phenomenon of cable deviation during wire laying, avoiding frequent manual correction, and improving the practicability of the wire laying device. At the same time, the rubber disc can protect the cable to avoid damage to the cable during wire laying. When in use, the ring and the rubber disc move on the surface of the round roller, so different types of cables can be limited, avoiding the phenomenon of cable deviation during wire laying. However, the utility model needs to use a crane or other equipment to lower the wire roller, and then put the wire roller into the wire laying device for wire laying. It cannot be operated independently, which is time-consuming and labor-intensive.

[0004] Therefore, we provide a cable production pay-off device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a cable production pay-off device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable production pay-off device, comprising a base and a pay-off mechanism, wherein the pay-off mechanism is arranged at the top of the base;

[0007] The line-releasing mechanism includes a supporting assembly, a lifting assembly, a rotating assembly, a line-releasing assembly and a guiding assembly. The supporting assembly is arranged at the top of the base, the lifting assembly is arranged at the outside of the supporting assembly, the rotating assembly is arranged at the top of the supporting assembly, the line-releasing assembly is arranged at the top of the rotating assembly, and the guiding assembly is arranged at the outside of the lifting assembly.

[0008] Preferably, the support assembly includes a support frame and a limiting groove, the top end of the base is fixedly connected to the support frame, and the top end of the support frame is provided with a limiting groove.

[0009] Preferably, the lifting assembly includes a lifting platform, a hydraulic column and a limit rod, the lifting platform is arranged on the outer side of the support frame, the hydraulic column is arranged on the outer side of the lifting platform, and the limit rod is arranged on the top end of the hydraulic column.

[0010] Preferably, the rotating assembly includes a fixed seat and a rotating wheel, the fixed seat is installed on the inner side of the limiting groove, and the rotating wheel is rotatably connected to the inner side of the fixed seat.

[0011] Preferably, the pay-off assembly comprises a rotating shaft and a wire roller, the top end of the rotating wheel is provided with a rotating shaft, and the outer side of the rotating shaft passes through the wire roller.

[0012] Preferably, the guiding assembly comprises a slide rail, a slider and a wire guide, the outer side of the limiting rod is provided with a slide rail, one side of the slide rail is slidably connected with a slider, and the top end of the slider is provided with a wire guide.

[0013] Preferably, a moving component is installed at the bottom end of the base, and the moving component includes load-bearing wheels and buckles. The bottom end of the base is installed with load-bearing wheels, and buckles are provided on the outer sides of the load-bearing wheels.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the setting of mobile components, the use of load-bearing wheels and buckles makes it easy for the cable production pay-off device to move smoothly during work. At the same time, the buckles can lock the load-bearing wheels to ensure that the equipment will not move when stability is required, thereby improving the flexibility and stability of the equipment.

[0016] 2. Through the setting of the wire-paying mechanism, when in use, the position of the rotating shaft can be limited by the limit groove to prevent the rotating shaft from slipping or shifting during the lifting or rotation process, thereby improving the overall stability. The hydraulic column provides the thrust and speed for lifting and lowering. The lifting platform can be lifted by the hydraulic column and flush with the carrying vehicle, making it convenient to roll the wire roller from the vehicle to the lifting platform. The limit rod can prevent the wire roller from falling off from the other side when it rolls onto the lifting platform, thereby improving safety. The cable is paid out through the wire-paying assembly and guided by the guide assembly, thereby achieving higher production efficiency, reducing the risk of human error, and providing more accurate wire-paying results, thereby improving the consistency and repeatability of wire-paying and saving time and cost of the wire-paying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall side view structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the overall top view structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0021] Numbers in the figure: 1. base; 2. wire-releasing mechanism; 21. supporting assembly; 211. supporting frame; 212. limiting groove; 22. lifting assembly; 221. lifting platform; 222. hydraulic column; 223. limiting rod; 23. rotating assembly; 231. fixed seat; 232. rotating wheel; 24. wire-releasing assembly; 241. rotating shaft; 242. wire roller; 25. guiding assembly; 251. slide rail; 252. slider; 253. wire guide; 3. moving assembly; 31. load-bearing wheel; 32. buckle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-4 As shown, the utility model provides a technical solution: a cable production pay-off device, comprising a base 1 and a pay-off mechanism 2, wherein the pay-off mechanism 2 is arranged on the top of the base 1;

[0025] The line-releasing mechanism 2 includes a supporting assembly 21, a lifting assembly 22, a rotating assembly 23, a line-releasing assembly 24 and a guiding assembly 25. The supporting assembly 21 is arranged at the top of the base 1, the lifting assembly 22 is arranged on the outer side of the supporting assembly 21, the rotating assembly 23 is arranged at the top of the supporting assembly 21, the line-releasing assembly 24 is arranged at the top of the rotating assembly 23, and the guiding assembly 25 is arranged on the outer side of the lifting assembly 22.

[0026] Furthermore, the support assembly 21 includes a support frame 211 and a limiting groove 212. The top of the base 1 is fixedly connected to the support frame 211, and the top of the support frame 211 is provided with a limiting groove 212. The support frame 211 is used to be fixed on the base 1. The limiting groove 212 can limit the position of the rotating shaft 241 to prevent the rotating shaft 241 from slipping or deviating during lifting or rotation, thereby improving the overall stability.

[0027] Furthermore, the lifting assembly 22 includes a lifting platform 221, a hydraulic column 222 and a limit rod 223. The lifting platform 221 is arranged on the outside of the support frame 211, and the hydraulic column 222 is arranged on the outside of the lifting platform 221. The limit rod 223 is arranged on the top of the hydraulic column 222. The hydraulic column 222 provides the thrust and speed of lifting and lowering, and maintains the stability of lifting and lowering. The lifting platform 221 can be lifted by the hydraulic column 222 and is flush with the transport vehicle, so that it is convenient to roll the wire roller 242 from the vehicle to the lifting platform 221. The limit rod 223 can prevent the wire roller 242 from falling off from the other side when rolling onto the lifting platform 221, thereby improving safety.

[0028] Furthermore, the rotating assembly 23 includes a fixed seat 231 and a rotating wheel 232. The fixed seat 231 is installed on the inner side of the limiting groove 212. The inner side of the fixed seat 231 is rotatably connected to the rotating wheel 232. The fixed seat 231 can fix the rotating wheel 232 in the limiting groove 212. The rotating wheel 232 can reduce the friction of the rotating shaft 241, making it more convenient to release the line.

[0029] Furthermore, the pay-off assembly 24 includes a rotating shaft 241 and a wire roller 242. The rotating shaft 241 is provided at the top of the rotating wheel 232. The outer side of the rotating shaft 241 passes through the wire roller 242. By pulling out the cable on the wire roller 242, the rotating shaft 241 is driven to rotate, thereby making it easier to pay off the wire.

[0030] Furthermore, the guide assembly 25 includes a slide rail 251, a slider 252 and a wire guide 253. The slide rail 251 is arranged on the outer side of the limiting rod 223, and the slider 252 is slidably connected to one side of the slide rail 251. The top of the slider 252 is provided with a wire guide 253. The slide rail 251 can move the wire guide 253 on the slider 252 to prevent the cable from being deviated when the cable is released.

[0031] Embodiment 2

[0032] See also Figure 1 As shown, in contrast to Example 1, as another implementation of the utility model, a moving component 3 is installed at the bottom end of the base 1, and the moving component 3 includes a load-bearing wheel 31 and a buckle 32. The bottom end of the base 1 is installed with a load-bearing wheel 31, and a buckle 32 is provided on the outer side of the load-bearing wheel 31. The load-bearing wheel 31 can support the weight of the line-releasing mechanism 2 so that it can move smoothly. The buckle 32 can lock the load-bearing wheel 31. When it is necessary to move, the buckle 32 can be pressed by hand to make it pop up and release the locked state.

[0033] Working principle: First, a cable production pay-out device is moved to the working position. When in use, the first step is to lift the lifting platform 221 through the hydraulic column 222, and align the lifting platform 221 with the carrying vehicle. The second step is to roll the wire roller 242 onto the lifting platform 221, and insert the rotating shaft 241 into the wire roller 242. The third step is to lower the lifting platform 221 through the hydraulic column 222, and place the rotating shaft 241 on the rotating wheel 232 in the limiting groove 212. The fourth step is to place the cable wire into the wire guide 253 for pay-out. This completes the use process of a cable production pay-out device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable production pay-off device, comprising a base (1) and a pay-off mechanism (2), characterized in that: A wire-releasing mechanism (2) is provided at the top of the base (1); The wire-releasing mechanism (2) comprises a supporting assembly (21), a lifting assembly (22), a rotating assembly (23), a wire-releasing assembly (24) and a guiding assembly (25); the supporting assembly (21) is arranged at the top of the base (1); the lifting assembly (22) is arranged on the outer side of the supporting assembly (21); the rotating assembly (23) is arranged at the top of the supporting assembly (21); the wire-releasing assembly (24) is arranged at the top of the rotating assembly (23); and the guiding assembly (25) is arranged on the outer side of the lifting assembly (22).

2. A cable production pay-off device according to claim 1, characterized in that: The support assembly (21) comprises a support frame (211) and a limiting groove (212); the top end of the base (1) is fixedly connected to the support frame (211); and the top end of the support frame (211) is provided with a limiting groove (212).

3. A cable production pay-off device according to claim 2, characterized in that: The lifting assembly (22) comprises a lifting platform (221), a hydraulic column (222) and a limiting rod (223); the lifting platform (221) is arranged on the outside of the support frame (211); the hydraulic column (222) is arranged on the outside of the lifting platform (221); and the limiting rod (223) is arranged on the top of the hydraulic column (222).

4. A cable production pay-off device according to claim 2, characterized in that: The rotating assembly (23) comprises a fixed seat (231) and a rotating wheel (232); the fixed seat (231) is installed on the inner side of the limiting groove (212); and the rotating wheel (232) is rotatably connected to the inner side of the fixed seat (231).

5. A cable production pay-off device according to claim 4, characterized in that: The wire-releasing assembly (24) comprises a rotating shaft (241) and a wire roller (242); the top end of the rotating wheel (232) is provided with a rotating shaft (241), and the outer side of the rotating shaft (241) passes through the wire roller (242).

6. A cable production pay-off device according to claim 3, characterized in that: The guide assembly (25) comprises a slide rail (251), a slider (252) and a wire guide (253); the slide rail (251) is arranged on the outer side of the limit rod (223); the slider (252) is slidably connected to one side of the slide rail (251); and the wire guide (253) is arranged on the top end of the slider (252).

7. A cable production pay-off device according to claim 1, characterized in that: A moving assembly (3) is installed at the bottom end of the base (1), and the moving assembly (3) comprises a load-bearing wheel (31) and a buckle (32). A load-bearing wheel (31) is installed at the bottom end of the base (1), and a buckle (32) is arranged on the outer side of the load-bearing wheel (31).

Citation Information

Patent Citations

  • Cable production pay-off device

    CN218434184U