Rope-blocking fixed pulley mechanism and lifting equipment
By designing a rope-retaining pulley mechanism in lifting machinery equipment, and using the installation mechanism and rope-retaining mechanism to support and stop the wire rope, the problems of waste of materials and complex structure in the prior art are solved, and the effects of low production costs, simple structure and wide application scope are achieved.
Patent Information
- Application Number
- CN202420795920.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In existing lifting machinery equipment, the design of fixed pulleys leads to waste of materials and complex structures, increasing production costs and operational complexity.
A rope-retaining pulley mechanism is designed to support and fix the pulley mechanism through the installation mechanism, and the wire ropes on both sides of the wheel body are stopped and guided through the rope-retaining mechanism to prevent the wire rope from falling off or tangling.
Through this design, the problem of wire rope falling off or tangling when the pulley rotates is avoided, production costs and operational complexity are reduced, and material utilization and scope of application are improved.
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Figure CN222699922U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lifting, in particular to a rope-blocking fixed pulley mechanism and lifting equipment. Background Art
[0002] In traditional lifting machinery and equipment, the design of the fixed pulley device is crucial to improving the efficiency and safety of the system. The main function of the fixed pulley is to support the wire rope and change the direction of the wire rope to balance the tension of the wire rope branch. By forming a pulley block, the purpose of saving effort or increasing speed can be achieved. In the existing design, the fixed pulley is usually composed of a support shaft and a pulley. The length of the support shaft is greater than the diameter of the pulley, so that the support shaft can be used to block the rope, thereby preventing the wire rope from falling off when the pulley rotates or tangling with each other during movement.
[0003] However, this design has two major problems: material waste and complex structure. First, due to the excessive length of the support shaft, the material utilization rate is low, which increases the production cost. At the same time, the excessively long support shaft may increase the complexity of the device, thereby affecting the maintenance and operation of the equipment. In actual use, due to the large length of the support shaft, more parts are required to fix and support it, which will increase the complexity of the entire device, which will not only increase the difficulty and cost of maintenance, but also increase the complexity of operation and increase the risk of operational errors.
[0004] Therefore, seeking a structure that can replace the long support shaft to guide and stop the wire rope is an urgent problem to be solved in the industry. Summary of the invention
[0005] Therefore, the technical problem to be solved by the utility model is to overcome the problems of high production cost, complex structure and limited application scope of the rope retaining structure in the prior art, and to provide a rope retaining fixed pulley mechanism and lifting equipment.
[0006] To solve the above technical problems, the utility model provides a rope-blocking fixed pulley mechanism, which comprises: an installation mechanism, the installation mechanism comprises a support shaft and a connecting frame, the connecting frame is connected to the support shaft; a pulley mechanism, the pulley mechanism comprises a wheel body and a connecting shaft, wherein a steel wire rope is sleeved on the wheel body, the connecting shaft passes through the wheel body and the connecting frame, and the wheel body and the support shaft are spaced apart; a rope-blocking mechanism, the rope-blocking mechanism comprises at least two rope-blocking frames, at least two of the rope-blocking frames are respectively arranged on opposite sides of the wheel body and are respectively connected to the connecting frame, and the steel wire ropes located on both sides of the wheel body are respectively passed through corresponding rope-blocking frames.
[0007] In one embodiment of the utility model, the rope blocking frame includes a stop portion and two mounting portions, the two stop portions are spaced apart along the thickness direction of the wheel body, one end of the two mounting portions are respectively connected to the connecting frame body, and the other ends extend in a direction away from the wheel body, the stop portion is disposed between the extended ends of the two mounting portions, and is spaced apart from the edge of the wheel body.
[0008] In one embodiment of the utility model, the connecting frame includes a fixing portion and two connecting plates, at least a portion of the fixing portion is supported on the supporting shaft, one end of the two connecting plates is connected to the fixing portion, and the other end extends toward the pulley mechanism, and the pulley mechanism is connected between the two connecting plates.
[0009] In one embodiment of the utility model, a plurality of connection holes are provided on the connection plate, and the rope blocking frame is detachably connected to the connection holes via a connecting piece.
[0010] In an embodiment of the present invention, the mounting mechanism further includes two baffles, the diameters of the two baffles are larger than the diameter of the support shaft, and the two baffles are respectively connected to two ends of the support shaft.
[0011] In one embodiment of the utility model, the connecting shaft includes a shaft body and at least one connecting plate stop portion, the connecting plate stop portion is protruding around the surface of the shaft body and is arranged at at least one end of the shaft body in the length direction, and the outer surface of the connecting plate abuts against the connecting plate stop portion.
[0012] In one embodiment of the present invention, the mounting mechanism further comprises at least one locking plate, and the locking plate is connected between the connecting frame and the connecting shaft.
[0013] In an embodiment of the present utility model, the connecting shaft further comprises an inserting groove, the inserting groove is recessed downward from the surface of the shaft body, and the locking plate is correspondingly inserted into the inserting groove.
[0014] In one embodiment of the utility model, the connecting shaft also includes two wheel body stop parts, and the two wheel body stop parts are symmetrically arranged with respect to the center of the shaft body in the length direction of the shaft body. Any of the wheel body stop parts is protruded around the shaft body, and the two ends of the wheel body in the thickness direction are respectively abutted against the two wheel body stop parts.
[0015] The utility model also provides a lifting device, which comprises the above-mentioned rope-blocking fixed pulley.
[0016] The above technical solution of the utility model has the following advantages compared with the prior art:
[0017] The rope-stopping fixed pulley mechanism and lifting equipment described in the utility model support and fix the pulley mechanism through an installation mechanism, and stop and guide the steel wire ropes on both sides of the wheel body through the rope-stopping mechanism, thereby avoiding the possibility of the steel wire ropes falling off when the pulley rotates or getting entangled with each other during movement through the setting of the rope-stopping mechanism. Most importantly, the support shaft in the present application does not need to be lengthened, thereby avoiding the problems in the prior art of low material utilization, increased production cost and increased operation complexity due to the excessive length of the support shaft. Compared with the existing conventional fixed pulley structure, the present application has the significant advantages of low production cost, simple structural setting and wide application range, and has broad application prospects in this industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the rope blocking fixed pulley mechanism in the preferred embodiment of the utility model;
[0020] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the rope-blocking fixed pulley mechanism from another perspective;
[0021] Figure 3 yes Figure 1 A schematic diagram of the three-dimensional structure of the central axis of the rope-blocking fixed pulley mechanism shown;
[0022] Figure 4 yes Figure 1 A schematic diagram of the three-dimensional structure of a rope blocking frame in the rope blocking fixed pulley mechanism is shown.
[0023] Explanation of the reference numerals in the specification: 100, mounting mechanism; 110, supporting shaft; 120, baffle; 130, connecting frame; 131, connecting plate; 132, fixing portion; 133, connecting hole; 140, locking plate; 200, pulley mechanism; 210, wheel body; 220, connecting shaft; 221, shaft body; 222, wheel body stop portion; 223, connecting plate stop portion; 224, plug-in slot; 300, rope blocking mechanism; 310, rope blocking frame; 311, stop portion; 312, mounting portion. DETAILED DESCRIPTION
[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0025] Embodiment 1
[0026] The present embodiment provides a rope-blocking fixed pulley mechanism 200, which includes: an installation mechanism 100, wherein the installation mechanism 100 includes a support shaft 110 and a connecting frame 130, and the connecting frame 130 is connected to the support shaft 110; a pulley mechanism 200, wherein the pulley mechanism 200 includes a wheel body 210 and a connecting shaft 220, wherein a steel wire rope is sleeved on the wheel body 210, and the connecting shaft 220 passes through the wheel body 210 and the connecting frame 130, and the wheel body 210 is spaced apart from the support shaft 110; a rope-blocking mechanism 300, wherein the rope-blocking mechanism 300 includes at least two rope-blocking frames 310, and at least two rope-blocking frames 310 are respectively arranged on opposite sides of the wheel body 210 and are respectively connected to the connecting frame 130, and the steel wire ropes located on both sides of the wheel body 210 are respectively passed through the corresponding rope-blocking frames 310.
[0027] The rope-stopping fixed pulley mechanism 200 described in the utility model supports and fixes the pulley mechanism 200 through the installation mechanism 100, and stops and guides the steel wire ropes on both sides of the wheel body 210 through the rope-stopping mechanism 300. Therefore, the setting of the rope-stopping mechanism 300 avoids the possibility of the steel wire ropes falling off when the pulley rotates or getting tangled with each other during movement. Most importantly, the support shaft 110 in the present application does not need to be lengthened, thereby avoiding the problems in the prior art such as low material utilization rate, increased production cost and operation complexity due to the excessive length of the support shaft 110. Compared with the existing conventional fixed pulley structure, the present application has the significant advantages of low production cost, simple structural setting and wide application range, and has broad application prospects in this industry.
[0028] by Figure 1 The rope-blocking fixed pulley mechanism shown is a reference. In normal use, the mounting mechanism 100 is arranged above the pulley mechanism 200, wherein the mounting mechanism 100 can be fixed to an external mounting surface while connecting and mounting the pulley mechanism 200. The pulley mechanism 200 is arranged inside the connecting frame 130, and the wheel body 210 can rotate around the connecting shaft 220 to achieve the rotation effect of the fixed pulley wheel body 210. The wire rope is sleeved on the outer surface of the wheel body 210 and moves synchronously with the rotation process of the wheel body 210. The rope-blocking mechanism 300 is arranged outside the wheel body 210, and the wire rope is arranged between the rope-blocking mechanism 300 and the wheel body 210, thereby achieving the limiting and guiding effect of the wire rope.
[0029] In this embodiment, the mounting mechanism 100 further includes two baffles 120, the diameter of the two baffles 120 is greater than the diameter of the support shaft 110, and the two baffles 120 are respectively connected to both ends of the support shaft 110. The two baffles 120 in this embodiment can limit the connection frame 130 in the length direction of the support shaft 110 to prevent the two from slipping relative to each other during movement. The present invention does not limit the specific shape and connection method of the baffles 120.
[0030] Specifically, see Figure 1 and Figure 2 As shown, the connection frame 130 includes a fixing portion 132 and two connecting plates 131, at least part of the fixing portion 132 is supported on the support shaft 110, one end of the two connecting plates 131 is connected to the fixing portion 132, and the other end extends toward the pulley mechanism 200, and the pulley mechanism 200 is connected between the two connecting plates 131. In this embodiment, the fixing portion 132 is supported on the top of the support shaft 110, and the two connecting plates 131 are both extended downward from both sides of the fixing portion 132 in the thickness direction of the wheel body 210, wherein the fixing portion 132 is used to cooperate with the support shaft 110, and the connecting plate is used to fix the pulley mechanism 200 from the thickness direction of the wheel body 210. Further, in order to improve the connection stability between the fixing portion 132 and the support column in this embodiment, the fixing portion 132 is also set to an arc structure with the same shape as the outer surface of the support shaft 110.
[0031] Furthermore, the connecting plate 131 is provided with a plurality of connecting holes 133, and the rope blocking frame 310 is detachably connected to the connecting holes 133 via a connecting piece. In this embodiment, one rope blocking frame 310 can be connected to two connecting plates 131 via a connecting piece, thereby improving the connection stability of the rope blocking frame 310. Specifically, the connecting piece in this embodiment is preferably a bolt. In other embodiments, the connecting piece can also be set as a plug pin, a screw, a rivet, and other elements or structures with a connecting function, and the utility model does not make specific restrictions on this.
[0032] See also Figure 1 As shown, the mounting mechanism 100 further includes at least one locking plate 140, which is connected between the connecting frame 130 and the connecting shaft 220, and can further improve the connection strength and stability between the connecting plate 131 and the pulley mechanism 200. Furthermore, the locking plate 140 in this embodiment is fixed to the outer surface of a connecting plate 131 by bolts, and can be plugged and matched with the connecting shaft 220 to achieve the above effect. In the actual production and processing process, it can also be arranged on the outside of the two connecting plates 131 according to the actual use requirements to consolidate the connection relationship between the mounting mechanism 100 and the pulley mechanism 200.
[0033] See also Figure 3 As shown, the connecting shaft 220 includes a shaft body 221 and at least one connecting plate stopper 223, the connecting plate stopper 223 is protrudingly arranged around the surface of the shaft body 221, and is arranged at at least one end of the shaft body 221 in the length direction, and the outer surface of the connecting plate 131 abuts against the connecting plate stopper 223. In this embodiment, the connecting shaft 220 includes a connecting plate stopper 223, which is arranged at a side of the shaft body 221 away from the locking plate 140, and abuts and cooperates with the connecting plate 131 without the locking plate 140 to achieve position limiting in the length direction of the shaft body 221. Similarly, during the design, production and processing process, connecting plate stoppers 223 that cooperate with the corresponding side connecting plates 131 can also be arranged at both ends of the shaft body 221.
[0034] See also Figure 3 As shown, the connecting shaft 220 further includes a plug-in slot 224, which is recessed downward from the surface of the shaft body 221, and the locking plate 140 is correspondingly inserted into the plug-in slot 224. After completing the installation process of the connecting frame 130 and the connecting shaft 220, the operator can realize the overall installation process of the mechanism by plugging and matching the plug-in slot 224 and the locking plate 140.
[0035] See also Figure 3 As shown, the connecting shaft 220 further includes two wheel body stoppers 311222, which are symmetrically arranged around the center of the shaft body 221 in the length direction of the shaft body 221, and any of the wheel body stoppers 311222 are protrudingly arranged around the shaft body 221, and the two ends of the wheel body 210 in the thickness direction are respectively abutted against the two wheel body stoppers 311222. In this embodiment, the interval between the two wheel body stoppers 311222 is less than the thickness of the wheel body 210, thereby further strengthening and fixing the pulley mechanism 200 through the mutual cooperation between the connecting periphery and the wheel body 210, and also can be used to ensure the stability of the wheel body 210 during the rotation process.
[0036] See also Figure 4 As shown, the rope blocking frame 310 includes a stop portion 311 and two mounting portions 312, the two stop portions 311 are spaced apart along the thickness direction of the wheel body 210, one end of the two mounting portions 312 are respectively connected to the connecting frame 130, and the other ends extend in a direction away from the wheel body 210, the stop portion 311 is disposed between the extended ends of the two mounting portions 312, and is spaced apart from the edge of the wheel body 210, thereby, 310 can be connected and fixed through the cooperation between the mounting portion 312 and the connecting frame 130, and at the same time, the moving direction of the wire rope is limited by the stop portion 311.
[0037] Embodiment 2
[0038] This embodiment provides a lifting device, which includes the rope blocking fixed pulley mechanism 200 in the first embodiment.
[0039] In summary, the rope-stopping fixed pulley mechanism 200 and the lifting equipment described in the present invention support and fix the pulley mechanism 200 through the installation mechanism 100, and stop and guide the steel wire ropes on both sides of the wheel body 210 through the rope-stopping mechanism 300, thereby avoiding the possibility of the steel wire ropes falling off when the pulley rotates or getting entangled with each other during movement through the setting of the rope-stopping mechanism 300. Most importantly, the support shaft 110 in the present application does not need to be lengthened, thereby avoiding the problems of low material utilization, increased production cost and operation complexity in the prior art due to the excessive length of the support shaft 110. Compared with the existing conventional fixed pulley structure, the present application has the significant advantages of low production cost, simple structural setting and wide application range, and has broad application prospects in this industry.
[0040] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.
Claims
1. A rope-blocking fixed pulley mechanism, characterized in that: include: A mounting mechanism, the mounting mechanism comprising a support shaft and a connecting frame, the connecting frame being connected to the support shaft; A pulley mechanism, the pulley mechanism comprising a wheel body and a connecting shaft, wherein a steel wire rope is sleeved on the wheel body, the connecting shaft passes through the wheel body and the connecting frame, and the wheel body is spaced apart from the supporting shaft; The rope blocking mechanism comprises at least two rope blocking frames, at least two rope blocking frames are respectively arranged on opposite sides of the wheel body and respectively connected to the connecting frame body, and the steel wire ropes located on both sides of the wheel body are respectively passed through the corresponding rope blocking frames.
2. The rope-blocking fixed pulley mechanism according to claim 1, characterized in that: The rope blocking frame includes a stop portion and two mounting portions, the two stop portions are spaced apart along the thickness direction of the wheel body, one end of the two mounting portions are respectively connected to the connecting frame body, and the other ends extend in a direction away from the wheel body, the stop portion is arranged between the extended ends of the two mounting portions, and is spaced apart from the edge of the wheel body.
3. The rope-blocking fixed pulley mechanism according to claim 1, characterized in that: The connecting frame includes a fixing portion and two connecting plates, at least part of the fixing portion is supported on the supporting shaft, one end of the two connecting plates is connected to the fixing portion, and the other end extends toward the pulley mechanism, and the pulley mechanism is connected between the two connecting plates.
4. The rope-blocking fixed pulley mechanism according to claim 3, characterized in that: The connecting plate is provided with a plurality of connecting holes, and the rope blocking frame is detachably connected to the connecting holes through connecting pieces.
5. The rope-blocking fixed pulley mechanism according to claim 1, characterized in that: The mounting mechanism further includes two baffles, the diameters of the two baffles are larger than the diameter of the support shaft, and the two baffles are respectively connected to two ends of the support shaft.
6. The rope-blocking fixed pulley mechanism according to claim 1, characterized in that: The connecting shaft includes an axis body and at least one connecting plate stopper, wherein the connecting plate stopper is protruding around the axis body surface and is arranged at at least one end of the axis body in the length direction, and the outer surface of the connecting plate abuts against the connecting plate stopper.
7. The rope-blocking fixed pulley mechanism according to claim 6, characterized in that: The mounting mechanism further comprises at least one locking plate, and the locking plate is connected between the connecting frame and the connecting shaft.
8. The rope-blocking fixed pulley mechanism according to claim 7, characterized in that: The connecting shaft also includes an inserting groove, which is recessed downward from the surface of the shaft body, and the locking plate is correspondingly inserted in the inserting groove.
9. The rope-blocking fixed pulley mechanism according to claim 6, characterized in that: The connecting shaft also includes two wheel stop parts, which are symmetrically arranged around the center of the shaft in the length direction of the shaft, and any of the wheel stop parts protrude around the shaft, and the two ends of the wheel body in the thickness direction are respectively abutted against the two wheel stop parts.
10. A lifting device, characterized in that: The invention comprises the rope-blocking fixed pulley as described in any one of claims 1 to 9.