Annealing device for steel castings
By designing the opening and closing doors and drive parts in the cast steel annealing device, an automated slip-out operation of the placement frame is realized, solving the problems of heat loss and operation hazards of existing devices, and improving energy efficiency and safety.
Patent Information
- Application Number
- CN202421113490.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing cast steel annealing devices lack cover plates, which leads to heat loss during heating and high energy consumption. The operator needs to manually pull the placement rack to remove the cast steel, which is dangerous.
A cast steel annealing device is designed, including a heating furnace, an opening and closing door, a placing rack and a driving part. The motor drives the screw to rotate, drives the connection block displacement, and controls the opening and closing door to open and drives the placement frame to slide out of the heating furnace, making it easier for the operator to get the cast steel parts.
It effectively reduces heat loss, reduces energy consumption, and reduces the risk of operators through automated operations, improving the safety and efficiency of the use of annealing devices.
Smart Images
Figure CN222700337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel casting processing, in particular to a steel casting annealing device. Background Art
[0002] Steel castings refer to parts made of cast steel, which have similar properties to cast iron, but better strength than cast iron. In order to reduce the hardness of steel castings and improve their machinability, they need to be heat treated using annealing equipment. Annealing is a heat treatment process that is mainly used to improve or eliminate the structural defects and residual stress generated by materials during casting, forging, rolling and welding, and to prevent deformation and cracking of workpieces. This process changes the microstructure and properties of the material by slowly heating the material to a certain temperature, keeping it for a sufficient time, and then cooling it at an appropriate speed.
[0003] When the annealing device is in use, most heat treatment furnaces are not equipped with a cover plate, which causes the heat in the heat treatment furnace to gradually dissipate during the heating process, resulting in high energy consumption. After the annealing operation is completed, the operator is required to manually pull out the placement rack with the steel castings to remove the steel castings, which brings certain risks to the operator. Utility Model Content
[0004] The purpose of the utility model is to provide an annealing device for steel castings to solve the problem that when the annealing device proposed in the above background technology is used, most heat treatment furnaces are not provided with cover plates, which makes the heat in the heat treatment furnace gradually lose during the heating process, resulting in high energy consumption, and after the annealing operation is completed, the operator is required to manually pull out the placement rack with the steel castings to take out the steel castings.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel casting annealing device, comprising a heating furnace, an opening and closing door, a placing rack and a driving part:
[0006] The heating furnace is a box-type structure with an opening on one side, and two opening and closing doors are provided. The two opening and closing doors are arranged at the opening of the heating furnace, and the opening and closing door includes a curved rod rotatably connected to the heating furnace, a cover plate rotatably connected to the end of the curved rod, a stabilizing rod rotatably connected to the cover plate, and a connecting shaft a arranged on one side of the curved rod. The placement rack is slidably arranged inside the heating furnace, and the placement rack includes a placement plate arranged inside the heating furnace and connecting shafts b arranged on both sides of the placement plate. The driving part is arranged on the top of the heating furnace, and the driving part includes a slide slidably arranged on the top of the heating furnace, connecting blocks arranged on both sides of the bottom of the slide, a screw threadedly connected to the slide, and a motor connected to the screw, the connecting shaft a passes through the connecting block and is slidably connected to it, and the connecting shaft b passes through the connecting block and is slidably connected to it, and the motor drives the screw to rotate and drives the slide to move, so as to drive the connecting block to drive the curved rod and the placement plate to move.
[0007] By adopting the above technical solution, the motor can drive the rotation of the screw rod, thereby driving the displacement of the connecting block located at the slide, so that the displaced connecting block can control the opening of the opening and closing door while driving the placement rack to slide out of the heating furnace, making it convenient for operators to take the cast steel parts.
[0008] Preferably, an electric heating wire for heating is arranged inside the heating furnace, and the heating furnace comprises a rotating shaft arranged on both sides of the heating furnace and a slide groove opened on both sides of the heating furnace.
[0009] By adopting the above technical solution, the opening and closing door can be rotated along the rotating axis to complete the opening and closing operation.
[0010] Preferably, the opening and closing door includes a cover plate, a curved rod rotatably arranged on both sides of the cover plate, and a stabilizing rod rotatably arranged on both sides of the cover plate, and the other end of the stabilizing rod is rotatably connected to both sides of the heating furnace.
[0011] By adopting the above technical solution, the stabilizing rod can be provided to ensure that the cover plate is parallel to the heating furnace during the process of moving to open or close, thereby avoiding touching the steel castings in the placement rack.
[0012] Preferably, the bent rod is L-shaped, and a rotating shaft passes through the middle of the bent rod to be rotatably connected thereto.
[0013] By adopting the above technical solution, the provided curved rod can be rotated to drive the cover plate to complete the opening and closing operation.
[0014] Preferably, the placement rack includes three placement plates slidably arranged inside the heating furnace, support members arranged between the placement plates, and a connecting shaft b connected to the connecting block through a slide groove.
[0015] By adopting the above technical solution, the three placement plates can be driven to slide and move inside the heating furnace by driving the connecting shaft b to move.
[0016] Preferably, the driving part includes a slide rail arranged on the top of the heating furnace, a screw rod rotatably arranged inside the slide rail, a slide bracket threadably connected to the screw rod, and a motor arranged on one side of the slide rail.
[0017] By adopting the above technical solution, the rotating lead screw can drive the slide to move through the rotation of the motor.
[0018] Preferably, a connecting groove a is provided on the surface of the connecting block, and the connecting shaft a passes through the connecting groove a to be slidably connected thereto; and a connecting groove b is provided on the surface of the connecting block, and the connecting shaft b passes through the connecting groove b to be slidably connected thereto.
[0019] By adopting the above technical solution, the connection shaft a and the connection shaft b can be driven to move by the displacement of the connection block.
[0020] Compared with the prior art, the beneficial effect of the utility model is that by providing an opening and closing door and a driving part, the rotation of the screw rod can be driven by the motor, thereby driving the displacement of the connecting block located at the slide position, so that the displaced connecting block can control the opening of the opening and closing door while driving the placement rack to slide out of the heating furnace, making it convenient for operators to take the cast steel parts, and also reducing the danger of operators at work. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall opening and closing door closing structure of this application;
[0022] Figure 2 This is a schematic diagram of the structure of the overall opening and closing door of this application being half opened;
[0023] Figure 3 This is a schematic diagram of the fully opened structure of the overall opening and closing door of this application;
[0024] Figure 4 This is a schematic diagram of the heating furnace structure for this application;
[0025] Figure 5 Place the board structure diagram for this application;
[0026] Figure 6 This is a schematic diagram of the slide structure of this application.
[0027] In the figure: 1. heating furnace; 101. rotating shaft; 102. slide; 2. opening and closing door; 201. cover plate; 202. bending rod; 203. stabilizing rod; 204. connecting shaft a; 3. placement rack; 301. placement plate; 302. supporting member; 303. connecting shaft b; 4. driving part; 401. slide; 402. connecting block; 403. connecting groove a; 404. connecting groove b; 405. slide rail; 406. screw rod; 407. motor. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Embodiment 1
[0030] See also Figure 1 , Figure 2 and Figure 3The utility model provides a technical solution: a steel casting annealing device, comprising a heating furnace 1, an opening and closing door 2, a placement rack 3 and a driving unit 4:
[0031] The heating furnace 1 is a metal box-shaped structure as a whole, with a certain space inside, an opening is set on one side, a rotating shaft 101 is set on both sides of the heating furnace 1, a slide groove 102 is opened on both sides of the heating furnace 1, and two opening and closing doors 2 are set, and the two opening and closing doors 2 are arranged at the opening of the heating furnace 1. The two opening and closing doors 2 are horizontally mirror-symmetrical. The opening and closing doors 2 include a curved rod 202 rotatably connected to the heating furnace 1, a cover plate 201 rotatably connected to the end of the curved rod 202, a stabilizing rod 203 rotatably connected to the cover plate 201, and a stabilizing rod 203 arranged on one side of the curved rod 202. The connecting shaft a204, the bent rod 202 is L-shaped, the middle position of the bent rod 202 is passed through by the rotating shaft 101 and is rotatably connected to it, and the bent rod 202 can be rotated to drive the cover plate 201 to complete the opening and closing operation, and the other end of the stabilizing rod 203 is rotatably connected to the two sides of the heating furnace 1, and the stabilizing rod 203 can ensure that the cover plate 201 can be stably opened and closed, and the placement rack 3 is slidably arranged inside the heating furnace 1, and the placement rack 3 includes a placement plate 301 arranged inside the heating furnace 1 and a placement plate 301 arranged on the placement plate 30 1, the placement rack 3 includes three placement plates 301 slidably arranged inside the heating furnace 1, a support 302 arranged between the placement plates 301, and a connection shaft b303 passing through the slide groove 102 and connected to the connection block 402. The three placement plates 301 can be driven to slide and move inside the heating furnace 1 by driving the connection shaft b303 to move. A driving part 4 is arranged on the top of the heating furnace 1. The driving part 4 includes a slide 401 slidably arranged on the top of the heating furnace 1, and connection parts 302 arranged on both sides of the bottom of the slide 401. The connecting block 402, the screw rod 406 threadedly connected to the slide 401 and the motor 407 connected to the screw rod 406, the connecting shaft a204 passes through the connecting block 402 and is slidably connected thereto, and the connecting shaft b303 passes through the connecting block 402 and is slidably connected thereto. The motor 407 can drive the screw rod 406 to rotate, thereby driving the connecting block 402 located at the slide 401 to move, so that the displaced connecting block 402 can control the opening of the opening and closing door 2 while driving the placement rack 3 to slide out of the heating furnace 1, making it convenient for operators to take the cast steel parts.
[0032] Embodiment 2
[0033] See also Figure 4 , Figure 5 and Figure 6 The utility model provides a technical solution: a steel casting annealing device, comprising a heating furnace 1, an opening and closing door 2, a placement rack 3 and a driving unit 4:
[0034] The driving part 4 includes a slide rail 405 arranged on the top of the heating furnace 1, a screw rod 406 rotatably arranged inside the slide rail 405, a slide 401 threadedly connected to the screw rod 406, and a motor 407 arranged on one side of the slide rail 405. The rotating screw rod 406 can drive the slide 401 to move by rotating the motor 407. A connecting groove a403 is provided on the surface of the connecting block 402, and a connecting shaft a204 passes through the connecting groove a403 and is slidably connected to it. A connecting groove b404 is provided on the surface of the connecting block 402, and a connecting shaft b303 passes through the connecting groove b404 and is slidably connected to it.
[0035] Working principle: First, after the annealing operation is completed, the motor 407 is started to drive the rotation of the screw rod 406, thereby driving the connection block 402 located at the position of the slide 401 to move, so that the displaced connection block 402 drives the connecting shaft a204 and the connecting shaft b303 to move, so that the curved rod 202 controls the opening and closing door 2 to open. The curved rod 202 is L-shaped, and the middle position of the curved rod 202 is passed through by the rotating shaft 101 and is rotatably connected to it. The curved rod 202 can be rotated to drive the cover plate 201 to complete the opening and closing operation. The other end of the stabilizing rod 203 is rotatably connected to the two sides of the heating furnace 1. The stabilizing rod 203 can ensure that the cover plate 201 can be stably opened and closed. At the same time, the connecting shaft b303 drives the placement plate 301 to slide out of the heating furnace 1, which is convenient for operators to take the cast steel parts.
[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel casting annealing device, characterized in that: include: A heating furnace (1), wherein the heating furnace (1) is a box-shaped structure with an opening on one side; An opening and closing door (2), wherein two opening and closing doors (2) are provided, and the two opening and closing doors (2) are arranged at the opening of the heating furnace (1), and the opening and closing door (2) comprises a curved rod (202) rotatably connected to the heating furnace (1), a cover plate (201) rotatably connected to the end of the curved rod (202), a stabilizing rod (203) rotatably connected to the cover plate (201), and a connecting shaft a (204) arranged on one side of the curved rod (202); A placement rack (3), the placement rack (3) being slidably arranged inside the heating furnace (1), the placement rack (3) comprising a placement plate (301) arranged inside the heating furnace (1) and connecting shafts b (303) arranged on both sides of the placement plate (301); A driving part (4), wherein the driving part (4) is arranged at the top of the heating furnace (1), and the driving part (4) comprises a slide (401) slidably arranged at the top of the heating furnace (1), a connecting block (402) arranged at both sides of the bottom of the slide (401), a screw rod (406) threadedly connected to the slide (401), and a motor (407) connected to the screw rod (406), wherein the connecting shaft a (204) passes through the connecting block (402) and is slidably connected thereto, and the connecting shaft b (303) passes through the connecting block (402) and is slidably connected thereto, and the motor (407) drives the screw rod (406) to rotate and drive the slide (401) to move, thereby driving the connecting block (402) to drive the curved rod (202) and the placement plate (301) to move.
2. The annealing device for steel castings according to claim 1, characterized in that: The heating furnace (1) is provided with an electric heating wire for heating inside, and the heating furnace (1) comprises a rotating shaft (101) arranged on both sides of the heating furnace (1) and a slide groove (102) opened on both sides of the heating furnace (1).
3. The annealing device for steel castings according to claim 1, characterized in that: The opening and closing door (2) comprises a cover plate (201), a curved rod (202) rotatably arranged on both sides of the cover plate (201), and a stabilizing rod (203) rotatably arranged on both sides of the cover plate (201), and the other end of the stabilizing rod (203) is rotatably connected to both sides of the heating furnace (1).
4. The annealing device for steel castings according to claim 2, characterized in that: The curved rod (202) is L-shaped, and the middle position of the curved rod (202) is penetrated by the rotating shaft (101) and is rotatably connected thereto.
5. The annealing device for steel castings according to claim 2, characterized in that: The placement rack (3) comprises three placement plates (301) slidably arranged inside the heating furnace (1), support members (302) arranged between the placement plates (301), and a connecting shaft b (303) passing through a slide groove (102) and connected to a connecting block (402).
6. The annealing device for steel castings according to claim 1, characterized in that: The driving part (4) comprises a slide rail (405) arranged on the top of the heating furnace (1), a screw rod (406) rotatably arranged inside the slide rail (405), a slide frame (401) threadedly connected to the screw rod (406), and a motor (407) arranged on one side of the slide rail (405).
7. The annealing device for steel castings according to claim 1, characterized in that: A connection groove a (403) is provided on the surface of the connection block (402), and the connection shaft a (204) passes through the connection groove a (403) to be slidably connected thereto. A connection groove b (404) is provided on the surface of the connection block (402), and the connection shaft b (303) passes through the connection groove b (404) to be slidably connected thereto.