A fully automated T6 heat treatment equipment

Abstract

The utility model relates to the field of quenching technology, and in particular to a fully automated T6 heat treatment equipment, including a solid solution furnace, a water control station, an aging furnace, a loading station and a water tank car. The solid solution furnace is a vertical structure, and a furnace door for opening and closing is arranged on one side of the solid solution furnace; a guide rail for slidingly supporting the water tank car is fixedly arranged below the solid solution furnace, and the water tank car is used to fill the water body for quenching operation; a transfer car is arranged between the water control station and the loading station, and drainage grooves are arranged on both sides of the transfer car; an in-furnace stick is placed in the aging furnace, and an out-furnace stick is placed on the loading station; a control cabinet and a two-speed winch are arranged between the solid solution furnace and the aging furnace. The utility model adds a water control station and an automated connection between the water control station and other equipment, and realizes automation through the transmission structure of the stick; realizes full automation, improves product quality, production efficiency, and operator safety.

Description

Technical Field

[0001] The utility model relates to the technical field of quenching, in particular to a fully automated T6 heat treatment device. Background Art

[0002] The existing T6 heat treatment equipment lacks a water control station, which requires manual intervention during the processing. Specifically, manual operation is required during the operation of the workpiece entering and exiting the solid solution furnace. After the workpiece comes out of the solid solution furnace, it enters the water tank for quenching. After coming out of the water tank, the workpiece does not pass through the water control station, but enters the aging furnace for aging treatment. After the aging is completed, the process is completed.

[0003] Due to the lack of automated control measures, multiple steps such as the workpiece entering and exiting the solid solution furnace and the aging furnace require manual intervention; there is no water control station when the workpiece comes out of the water tank, and the workpiece brings water into the aging furnace, affecting the quality of the product; the production efficiency is low and it is easy to pose a threat to the personal safety of operators. Utility Model Content

[0004] The utility model aims to solve the problem of lack of water control function in the prior art and proposes a fully automated T6 heat treatment equipment.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A fully automated T6 heat treatment equipment, including a solid solution furnace, a water control station, an aging furnace, a loading station and a water tank car:

[0007] The solid melting furnace is a vertical structure, and a furnace door for opening and closing is provided on one side of the solid melting furnace;

[0008] A guide rail for slidingly supporting a water tank car is fixedly arranged below the solid melting furnace, and the water tank car is used to fill water for quenching operation;

[0009] A transfer vehicle is provided between the water control station and the loading station, and drainage grooves are provided on both sides of the transfer vehicle;

[0010] The aging furnace is provided with in-furnace sticks, and the loading station is provided with out-furnace sticks;

[0011] A control cabinet and a double-speed winch are arranged between the solid melting furnace and the aging furnace.

[0012] Preferably, a guardrail assembly is fixedly installed on the solid melting furnace.

[0013] Preferably, a water tank trolley motor reducer for driving the water tank trolley to reciprocate is fixedly mounted on the guide rail.

[0014] Preferably, a solid melting furnace door motor reducer for driving the furnace door to open and close is fixedly installed on the solid melting furnace.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] 1. The utility model increases the water control station and the water control station is automatically connected with other equipment, and the automation is realized through the transmission structure of the stick.

[0017] 2. The utility model realizes full automation, improves product quality, production efficiency and operator safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a fully automated T6 heat treatment equipment proposed by the utility model;

[0019] Figure 2 This is a side view of a fully automated T6 heat treatment equipment proposed by the utility model.

[0020] In the figure: 1. Guardrail assembly; 2. Solid solution furnace; 3. Water tank car; 4. Water control station; 5. Aging furnace; 6. Sticks inside the furnace; 7. Sticks outside the furnace; 8. Guide rails; 9. Drain trough; 10. Transfer car; 11. Loading station; 12. Control cabinet; 13. Two-speed winch; 14. Water tank car motor reducer; 15. Solid solution furnace door motor reducer. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-Figure 2 , a fully automated T6 heat treatment equipment, including a solid melting furnace 2, a water control station 4, an aging furnace 5, a loading station 11 and a water tank car 3:

[0023] The solid melting furnace 2 is a vertical structure, so that the workpiece can be placed at a high position, and a furnace door for opening and closing is arranged on one side of the solid melting furnace 2. A solid melting furnace door motor reducer 15 for driving the furnace door to open and close is fixedly installed on the solid melting furnace 2. Under the driving action of the solid melting furnace door motor reducer 15, the furnace door can be horizontally deflected, thereby opening and closing the solid melting furnace 2;

[0024] A guide rail 8 for slidingly supporting a water tank car 3 is fixedly provided at a position below the solid melting furnace 2, and the water tank car 3 is used to fill the water body for quenching operation. It should be noted that a water tank car motor reducer 14 for driving the water tank car 3 to reciprocate is fixedly installed on the guide rail 8. Under the driving action of the water tank car motor reducer 14, the water tank car 3 loaded with low-temperature water moves back and forth in a straight line along the guide rail 8. It is further explained that in order to ensure the quenching quality, it is necessary to ensure that the water temperature in the water tank car 3 is always maintained at 3°C-7°C;

[0025] A transfer vehicle 10 is provided between the water control station 4 and the loading station 11, and the transfer vehicle 10 is used to transport the workpiece at multiple nodes, so as to realize the position transfer of the workpiece between the quenching point, the water control station 4 and the aging furnace 5, and drainage grooves 9 are provided on both sides of the transfer vehicle 10 to realize the convenience of drainage and avoid pollution and scalding accidents caused by arbitrary diffusion of sewage;

[0026] An in-furnace rod 6 is placed in the aging furnace 5, and an out-furnace rod 7 is placed on the loading station 11;

[0027] A control cabinet 12 and a two-speed winch 13 are provided between the solid solution furnace 2 and the aging furnace 5. It should be noted that the control cabinet 12 can be used to perform one-button control on the water tank truck motor reducer 14, the solid solution furnace door motor reducer 15 and the two-speed winch 13.

[0028] A guardrail assembly 1 is fixedly mounted on the solid melting furnace 2 .

[0029] It should be noted that the specific models and specifications of the motor and winch need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be repeated.

[0030] With the introduction of the above-mentioned automated control measures, the entire process is fully automated without the need for human intervention, thereby improving product quality, production efficiency, and operator safety.

[0031] This automated production technology can be applied to the heat treatment process of other non-aluminum alloy workpieces.

[0032] The functional principle of the utility model can be explained through the following operation modes:

[0033] First, after the workpiece is heated in the solid melting furnace 2, the furnace door is opened by the solid melting furnace door motor reducer 15, and the workpiece enters the water tank for quenching;

[0034] Second, after quenching, the workpiece is transferred to the transfer vehicle 10 along with the material frame and then to the water control station 4;

[0035] Third, after a period of water control, the workpiece is transferred to the aging furnace 5 through the transfer vehicle 10 for aging treatment. After the aging treatment is completed, the process is completed.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automated T6 heat treatment equipment, comprising a solid solution furnace (2), a water control station (4), an aging furnace (5), a loading station (11) and a water tank car (3), characterized in that: The solid melting furnace (2) is of a vertical structure, and a furnace door for opening and closing is provided on one side of the solid melting furnace (2); A guide rail (8) for slidingly supporting a water tank car (3) is fixedly provided below the solid melting furnace (2), and the water tank car (3) is used to fill water for quenching operations; A transfer vehicle (10) is provided between the water control station (4) and the material loading station (11), and drainage grooves (9) are provided on both sides of the transfer vehicle (10); The aging furnace (5) is provided with an in-furnace rod (6), and the loading station (11) is provided with an out-furnace rod (7); A control cabinet (12) and a dual-speed winch (13) are provided between the solid melting furnace (2) and the aging furnace (5).

2. A fully automated T6 heat treatment equipment according to claim 1, characterized in that: A guardrail assembly (1) is fixedly mounted on the solid melting furnace (2).

3. A fully automated T6 heat treatment equipment according to claim 1, characterized in that: A water tank trolley motor reducer (14) for driving the water tank trolley (3) to reciprocate is fixedly mounted on the guide rail (8).

4. A fully automated T6 heat treatment equipment according to claim 1, characterized in that: A solid melting furnace door motor reducer (15) for driving the furnace door to open and close is fixedly mounted on the solid melting furnace (2).

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