A wear-resistant steel ball tempering container

By designing an automatic discharge and tempering mechanism in a wear-resistant steel ball tempering container, the problem of manually removing the quenched steel ball in the prior art is solved, and the automatic loading and tempering of the steel ball is realized, reducing the working strength and improving the working efficiency.

CN222700367UActive Publication Date: 2025-04-01ANHUI KALEMITE XINLI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421092645.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-04-01
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing wear-resistant steel ball tempering containers are not equipped with components that can facilitate the removal of quenched steel balls, which requires manual removal and inability to reduce the working intensity of the staff through mechanization.

Method used

A wear-resistant steel ball tempering container is designed, which includes automatic discharge tempering mechanism, which includes components such as motors, transmission rods, fixed blocks and box doors. Through the coordinated work of these components, the automatic discharge and discharge of the steel balls are realized.

Benefits of technology

Automatic discharge and tempering of steel balls is realized, reducing the work intensity and time of staff, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of steel ball tempering containers, specifically a wear-resistant steel ball tempering container, comprising a base; the top of the base is fixedly connected to the bottom of a tempering device body, the top of the tempering device body is fixedly connected to the bottom of a hopper, the top of the interior of the tempering device body is fixedly connected to the top of a heating component, and an automatic loading and unloading tempering mechanism is arranged inside the base; the automatic unloading and tempering mechanism comprises a first fixed block, and the first fixed block is arranged on one side of the top of the base; through the design of the automatic loading and unloading tempering mechanism, the function of facilitating discharging is realized, and the problem that the existing device is not provided with a component that can facilitate the removal of tempered steel balls is solved, and when the tempered steel balls need to be taken out one by one manually, the work intensity of the personnel cannot be reduced through mechanization.
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Description

Technical Field

[0001] The utility model relates to the field of steel ball tempering containers, in particular to a wear-resistant steel ball tempering container. Background Art

[0002] In the process of steel ball production, in order to improve the quality of steel balls, quenching and tempering processes are often required. Tempering of steel balls is a metal heat treatment process in which the quenched steel balls are reheated to an appropriate temperature below the lower critical temperature, kept warm for a period of time, and then cooled in air or water, oil and other media, or the quenched wear-resistant steel balls are heated to an appropriate temperature, kept warm for a period of time, and then slowly or quickly cooled, thereby improving the ductility or toughness of the steel balls.

[0003] The existing wear-resistant steel ball tempering container can specifically refer to the application number: CN202222090817.5, a wear-resistant steel ball tempering treatment equipment, wherein the bottom middle of the storage tray is integrally formed with a mounting tray sleeved on the outer wall of the rotating shaft, and the outer wall of the rotating shaft is provided with a mounting hole compatible with the fastening bolt, and the air guide plate is provided with an air guide head, a blower is fixed on the top right side of the tempering box, and a blast pipe is fixedly installed on the output end of the blower, a heating metal rod is nested and installed at the bottom of the tempering box, and a steam inlet pipe is connected and installed at the bottom of the blast plate, a vacuum steam layer is opened in the tempering box, spoiler rings are evenly fixedly arranged in the vacuum steam layer, damping rings are arranged at intervals in the vacuum steam layer, and steam inlet pipes and steam outlet pipes connected to the vacuum steam layer are respectively fixedly installed on the left and right side walls of the tempering box, which can accelerate the heating uniformity of the steel balls in the tempering box, facilitate better completion of the heating of the steel balls, and improve the utilization rate of heat;

[0004] The above-mentioned device is not provided with a component that can facilitate the removal of the quenched steel balls. When the quenched steel balls need to be removed one by one manually, it is impossible to reduce the workload of the staff through mechanization. Therefore, a wear-resistant steel ball tempering container is proposed to address the above problem. Utility Model Content

[0005] In order to make up for the shortcomings of the prior art, the existing device is not provided with a component that can facilitate the removal of the quenched steel balls. When the quenched steel balls need to be removed one by one manually, the work intensity of the staff cannot be reduced through mechanization. The utility model proposes a wear-resistant steel ball tempering container.

[0006] The technical solution adopted by the utility model to solve the technical problem is as follows: the wear-resistant steel ball tempering container described in the utility model comprises a base; the top of the base is fixedly connected to the bottom of the tempering device body, the top of the tempering device body is fixedly connected to the bottom of the feed hopper, the top of the tempering device body is fixedly connected to the top of the heating component, and an automatic unloading tempering mechanism is arranged inside the base;

[0007] The automatic unloading and tempering mechanism includes a first fixed block, which is arranged on one side of the top of the base, and the bottom end of the first fixed block is fixedly connected to the top of the base, the side end of the first fixed block near the upper position is fixedly connected to the rear end of the motor, the front end of the motor is fixedly connected through the rear end of the transmission rod, the front end of the motor passes through the front end of the base to reach the inside of the base, and the motor is rotatably connected to the base.

[0008] Preferably, the top of the tempering device body near the rear end is fixedly connected to the top of the second fixed block, the rear end of the second fixed block near the lower position is fixedly connected to the front end of the first fixed rod, the rear end of the first fixed rod is inserted into the front end of the second fixed block, and the first fixed rod is rotatably connected to the second fixed block.

[0009] Preferably, a box door is provided at the rear end of the tempering device body, one side of the box door is fixedly connected to one end of the third fixed block, the inner wall of the other end of the third fixed block is fixedly connected to the upper and lower ends of the second fixed rod, a fourth fixed block is sleeved on the outer side of the second fixed rod, and the second fixed rod is rotatably connected to the fourth fixed block, and the bottom end of the fourth fixed block is fixedly connected to one side of the tempering device body.

[0010] Preferably, the other side of the box door is fixedly connected to the bottom end of the fifth fixed block, a rotation groove is opened at the top of the fifth fixed block, the inside of the rotation groove is sleeved on the outside of the bottom end of the first rotating block, and the rotation groove is rotatably connected to the first rotating block, the top of the first rotating block is fixedly connected to the bottom end of the threaded rod, and the top of the bottom end of the threaded rod is fixedly connected to the bottom end of the second rotating block.

[0011] Preferably, one end of an insert block is sleeved on the outside of the threaded rod, the other side of the tempering device body near the rear position is fixedly connected to the bottom end of the sixth fixed block, and the other end of the insert block is inserted into the sixth fixed block.

[0012] Preferably, the front end of the fifth fixing block is fixedly connected to the bottom end of the guide rod, the insert block is sleeved on the outside of the guide rod, and the insert block is slidably connected to the guide rod.

[0013] The utility model is beneficial in that:

[0014] 1. The utility model realizes the function of convenient discharging through the structural design of the automatic loading and unloading tempering mechanism, and solves the problem that the existing device is not provided with a component that can facilitate the removal of tempered steel balls. When the tempered steel balls need to be removed one by one manually, the work intensity of the staff cannot be reduced by mechanization, thereby reducing the work intensity;

[0015] 2. The utility model realizes the function of automatic placement of tempering through the structural design of the automatic loading and unloading tempering mechanism, which solves the problem that the existing device needs to manually place the steel balls in order during tempering. Due to the large number of temperings in a single time, it takes a long time for the staff to place the balls, which reduces the work efficiency, thereby improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the first partial cross-sectional structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the second partial cross-sectional structure of the utility model;

[0020] Figure 4 For the utility model Figure 1 A in the middle is an enlarged schematic diagram of the structure;

[0021] Figure 5 For the utility model Figure 2 The enlarged schematic diagram at B in the middle is a schematic diagram of the structure;

[0022] Figure 6 For the utility model Figure 3 Schematic diagram of the structure of the enlarged schematic diagram at C in the middle.

[0023] In the figure: 1. base; 2. tempering device body; 3. hopper; 4. heating assembly; 10. first fixed block; 11. motor; 12. transmission rod; 13. second fixed block; 14. first fixed rod; 16. box door; 17. third fixed block; 18. second fixed rod; 19. fourth fixed block; 20. fifth fixed block; 21. rotating groove; 22. first rotating block; 23. threaded rod; 24. second rotating block; 25. plug block; 26. sixth fixed block; 27. guide rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The utility model provides a technical solution: a wear-resistant steel ball tempering container, comprising a base 1; the top of the base 1 is welded to the bottom of the tempering device body 2, the top of the tempering device body 2 is welded to the bottom of the feed hopper 3, the top of the tempering device body 2 is welded to the top of the heating component 4, and an automatic unloading tempering mechanism is arranged inside the base 1;

[0026] The automatic unloading and tempering mechanism includes a first fixed block 10, which is arranged on one side of the top of the base 1, and the bottom end of the first fixed block 10 is welded to the top of the base 1, the side end of the first fixed block 10 near the upper position is welded to the rear end of the motor 11, the front end of the motor 11 passes through the rear end of the transmission rod 12 and is welded together, the front end of the motor 11 passes through the front end of the base 1 to reach the inside of the base 1, and the motor 11 is rotatably connected to the base 1; the top of the tempering device body 2 near the rear end is welded to the top of the second fixed block 13, the rear end of the second fixed block 13 near the lower position is welded to the front end of the first fixed rod 14, the rear end of the first fixed rod 14 is inserted into the front end of the second fixed block 13, and the first fixed rod 14 is rotatably connected to the second fixed block 13; a box door 16 is provided at the rear end of the tempering device body 2, one side of the box door 16 is welded to one end of the third fixed block 17, and the inner wall of the other end of the third fixed block 17 is welded to the upper and lower ends of the second fixed rod 18 A fourth fixing block 19 is sleeved on the outer side of the second fixing rod 18, and the second fixing rod 18 is rotatably connected to the fourth fixing block 19, and the bottom end of the fourth fixing block 19 is welded to one side of the tempering device body 2; the other side of the box door 16 is welded to the bottom end of the fifth fixing block 20, and a rotation groove 21 is opened at the top of the fifth fixing block 20, and the rotation groove 21 is sleeved on the outer side of the bottom end of the first rotating block 22, and the rotation groove 21 is rotatably connected to the first rotating block 22, the top of the first rotating block 22 is welded to the bottom end of the threaded rod 23, and the top end of the bottom end of the threaded rod 23 is fixedly connected to the bottom end of the second rotating block 24; one end of the plug block 25 is sleeved on the outer side of the threaded rod 23, and the other side of the tempering device body 2 near the rear position is welded to the bottom end of the sixth fixing block 26, and the other end of the plug block 25 is inserted into the sixth fixing block 26; the front end of the fifth fixing block 20 is welded to the bottom end of the guide rod 27, the plug block 25 is sleeved on the outer side of the guide rod 27, and the plug block 25 is slidably connected to the guide rod 27;During operation, the steel ball is first placed into the tempering device body 2 along the feed hopper 3, and then the motor 11 on one side of the first fixed block 10 is started to drive the transmission rod 12 to rotate. When the transmission rod 12 rotates, it will rotate along the outer side of the first fixed rod 14 at the lower position of the second fixed block 13, and when the transmission rod 12 rotates, it drives the steel ball to move toward the rear end of the tempering device body 2 along the transmission rod 12 in sequence. The motor 11 is stopped when the steel ball reaches the rear end of the tempering device body 2, and the heating component 4 is started for heating and tempering. When the tempering is completed and taken out, the second rotating block 24 on the other side of the box door 16 is rotated first, driving the threaded rod 23 and the first rotating block 22 to rotate synchronously, and the first rotating block 22 is rotated. The block 22 rotates along the rotation groove 21 opened at the top of the fifth fixed block 20. When the threaded rod 23 rotates, the plug block 25 is driven to move along the surface of the threaded rod 23 until one end of the plug block 25 is completely separated from the inside of the sixth fixed block 26. When the plug block 25 moves, it moves along the surface of the guide rod 27 at the same time. The post-processing box door 16 is flipped outward and opened, driving the second fixed rod 18 inside the third fixed block 17 to rotate along the inside of the fourth fixed block 19 until the box door 16 is fully opened. Then the motor 11 is started to drive the transmission rod 12 to rotate. When the transmission rod 12 rotates, the steel balls inside the base 1 are driven to be discharged in sequence along the transmission rod 12 for tempering. ;

[0027] Working principle: When tempering is performed, first put the steel ball into the tempering device body 2 along the feed hopper 3, and then start the motor 11 on the side of the first fixed block 10 to drive the transmission rod 12 to rotate. When the transmission rod 12 rotates, it will rotate along the outer side of the first fixed rod 14 near the lower position of the second fixed block 13, and when the transmission rod 12 rotates, it drives the steel ball to move along the transmission rod 12 to the rear end of the tempering device body 2 in turn, until the steel ball reaches the rear end of the tempering device body 2, stop the motor 11, and start the heating component 4 to heat and temper. When the tempering is completed and taken out, first rotate the second rotating block 24 on the other side of the box door 16 to drive the threaded rod 23 and the first rotating block 22 to rotate synchronously, and The first rotating block 22 rotates along the rotating groove 21 opened at the top of the fifth fixed block 20, and when the threaded rod 23 rotates, the plug block 25 is driven to move along the surface of the threaded rod 23 until one end of the plug block 25 is completely separated from the inside of the sixth fixed block 26, and when the plug block 25 moves, it moves along the surface of the guide rod 27 at the same time, and the post-processing box door 16 is flipped outward to open, driving the second fixed rod 18 inside the third fixed block 17 to rotate along the inside of the fourth fixed block 19 until the box door 16 is fully opened, and then the motor 11 is started to drive the transmission rod 12 to rotate. When the transmission rod 12 rotates, it drives the steel balls inside the base 1 to be discharged in sequence along the transmission rod 12 for tempering.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A wear-resistant steel ball tempering container, comprising a base (1); characterized in that: The top of the base (1) is fixedly connected to the bottom of the tempering device body (2), the top of the tempering device body (2) is fixedly connected to the bottom of the feed hopper (3), the top of the tempering device body (2) is fixedly connected to the top of the heating component (4), and an automatic loading and unloading tempering mechanism is provided inside the base (1); The automatic loading and unloading tempering mechanism comprises a first fixed block (10), the first fixed block (10) is arranged on one side of the top of the base (1), and the bottom end of the first fixed block (10) is fixedly connected to the top of the base (1), the side end of the first fixed block (10) near the upper position is fixedly connected to the rear end of the motor (11), the front end of the motor (11) passes through the rear end of the transmission rod (12) and is fixedly connected, the front end of the motor (11) passes through the front end of the base (1) to reach the inside of the base (1), and the motor (11) is rotatably connected to the base (1).

2. The wear-resistant steel ball tempering container according to claim 1, characterized in that: The top end of the tempering device body (2) near the rear end is fixedly connected to the top end of the second fixed block (13), the rear end of the second fixed block (13) near the lower end is fixedly connected to the front end of the first fixed rod (14), the rear end of the first fixed rod (14) is inserted into the front end of the second fixed block (13), and the first fixed rod (14) is rotatably connected to the second fixed block (13).

3. The wear-resistant steel ball tempering container according to claim 2, characterized in that: A door (16) is provided at the rear end of the tempering device body (2); one side of the door (16) is fixedly connected to one end of a third fixed block (17); the inner wall of the other end of the third fixed block (17) is fixedly connected to the upper and lower ends of a second fixed rod (18); a fourth fixed block (19) is sleeved on the outer side of the second fixed rod (18); the second fixed rod (18) is rotatably connected to the fourth fixed block (19); and the bottom end of the fourth fixed block (19) is fixedly connected to one side of the tempering device body (2).

4. The wear-resistant steel ball tempering container according to claim 3, characterized in that: The other side of the box door (16) is fixedly connected to the bottom end of the fifth fixed block (20); a rotation groove (21) is provided at the top end of the fifth fixed block (20); the rotation groove (21) is sleeved inside the outer side of the bottom end of the first rotating block (22); the rotation groove (21) is rotationally connected to the first rotating block (22); the top end of the first rotating block (22) is fixedly connected to the bottom end of the threaded rod (23); and the top end of the bottom end of the threaded rod (23) is fixedly connected to the bottom end of the second rotating block (24).

5. The wear-resistant steel ball tempering container according to claim 4, characterized in that: One end of an insert block (25) is sleeved on the outside of the threaded rod (23); the other side of the tempering device body (2) near the rear is fixedly connected to the bottom end of a sixth fixed block (26); and the other end of the insert block (25) is inserted into the inside of the sixth fixed block (26).

6. The wear-resistant steel ball tempering container according to claim 5, characterized in that: The front end of the fifth fixed block (20) is fixedly connected to the bottom end of the guide rod (27), the insert block (25) is sleeved on the outside of the guide rod (27), and the insert block (25) is slidably connected to the guide rod (27).

Citation Information

Patent Citations

  • Wear-resistant steel ball tempering treatment equipment

    CN218026261U