A hot aluminum ash separator

By using multiple sets of vibration mixing parts and driving parts in the hot aluminum ash separator, the problem of limited stirring range of traditional separators is solved, and a more efficient hot aluminum ash separator is achieved.

CN222700379UActive Publication Date: 2025-04-01ANHUI LUWEI ALUMINUM CO LTD
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Patent Information

Application Number
CN202421301708.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-01
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The traditional hot aluminum ash separator has a limited stirring range during the stirring process, resulting in poor separation effect.

Method used

A hot aluminum ash separator is designed, adopting multiple sets of vibrating mixing parts, including a driving shell and a stirring column. A multiple stirring block is arranged on the outside of the stirring shaft. The stirring shaft rotates through the drive member, and the stirring column vibrates through the vibrator to increase the stirring range and force.

Benefits of technology

It effectively improves the separation effect of hot aluminum ash, expands the stirring range, and ensures effective stirring and separation of materials at various positions inside the pot body.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222700379U_ABST
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Abstract

The utility model relates to a hot aluminum ash separator, comprising a pot body, on which a feeding part, a discharging part, a smoke outlet part and a stirring part are arranged, the stirring part comprises a stirring shaft and a driving part, the driving part is used to drive the stirring shaft to rotate inside the pot body, a plurality of groups of vibrating mixing parts are arranged outside the stirring shaft, the vibrating mixing parts comprise a driving shell and a stirring column, one end of the driving shell is arranged on the stirring shaft, the other end of the driving shell is arranged at one end of the stirring column, the outside of the stirring column has a plurality of stirring blocks, a vibrating part is arranged inside the driving shell, and the vibrating part is used to drive the stirring column to vibrate in the direction of its own axis. Through the utility model, the material inside the pot body can be rotated and stirred while the material can be continuously vibrated and beaten, so that the material at various positions inside the pot body can be effectively stirred while the stirring range of the material is increased, and the separation effect of hot aluminum ash is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy production, in particular to a hot aluminum ash separator. Background Art

[0002] During the aluminum alloy smelting process, a large amount of aluminum ash will be produced, and there is a large amount of metallic aluminum in the aluminum ash. The metallic aluminum in the aluminum ash can be extracted and separated by a hot aluminum ash separator. In the process of processing hot aluminum ash, the traditional method usually uses mechanical stirring to achieve the separation of aluminum ash.

[0003] In the prior art, such as the utility model with application number CN202220018070.X, the hot aluminum ash separator disclosed therein stirs the material by means of a stirring paddle. However, the stirring paddle only changes its up and down position during stirring to increase the stirring range of the material, which limits the stirring range of the material by the stirring paddle and does not have a very good effect on the separation of the material. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a hot aluminum ash separator, and the specific technical solution is as follows:

[0005] A hot aluminum ash separator comprises a pot body, on which a feeding part, a discharging part, a smoke discharging part and a stirring part are arranged, the stirring part comprises a stirring shaft and a driving part, the driving part is used to drive the stirring shaft to rotate inside the pot body, a plurality of groups of vibrating mixing parts are arranged on the outside of the stirring shaft, the vibrating mixing parts comprise a driving shell and a stirring column, one end of the driving shell is arranged on the stirring shaft, the other end of the driving shell is arranged at one end of the stirring column, a plurality of stirring blocks are arranged on the outside of the stirring column, a vibrating part is arranged inside the driving shell, and the vibrating part is used to drive the stirring column to vibrate in the direction of its own axis.

[0006] As an improvement of the above technical solution: part of the vibrating mixer is arranged on the stirring shaft obliquely upward, part of the vibrating mixer is arranged on the stirring shaft obliquely downward, and part of the vibrating mixer is arranged on the stirring shaft horizontally.

[0007] As an improvement of the above technical solution: the vibration member includes a first drive motor, a cam, a protrusion, a slide plate, a spring and a connecting rod, the first drive motor is fixedly installed inside the drive shell, one end of the cam is connected to the output shaft of the first drive motor, the slide plate is slidably connected to the side of the drive shell close to the stirring column, the protrusion is fixedly connected to the side of the slide plate close to the first drive motor, the spring is fixedly connected between the other side of the slide plate and the inner wall of the drive shell, the cam and the protrusion are used in combination, one end of the connecting rod is fixedly connected to the slide plate, and the other end of the connecting rod is movable through the outside of the drive shell and fixedly connected to the stirring column.

[0008] As an improvement of the above technical solution: the driving member includes a second driving motor, the second driving motor is arranged above the pot body, and the top end of the stirring shaft passes through the top of the pot body and is connected to the output shaft of the second driving motor.

[0009] As an improvement of the above technical solution: it also includes a moving component, which is used to drive the stirring shaft to rise and fall inside the pot body. The moving component includes a hydraulic cylinder and a top mounting frame. The hydraulic cylinder is fixedly installed on the top of the pot body through the top mounting frame, and the bottom output rod of the hydraulic cylinder is connected to the second drive motor.

[0010] As an improvement of the above technical solution: the feed part includes a feed pipe, which is fixedly connected to the top of the pot body, the smoke outlet part includes a smoke exhaust pipe fixedly connected to the top of the pot body, the discharge part includes a discharge plate and a liquid discharge pipe, the discharge plate is detachably connected to the bottom end of the pot body, the liquid discharge pipe is fixedly connected to the discharge plate, the top end of the liquid discharge pipe extends to the inside of the pot body, and the bottom end of the liquid discharge pipe extends to the bottom of the pot body.

[0011] Beneficial effects of the utility model:

[0012] When separating hot aluminum ash, the hot aluminum ash material is firstly introduced into the interior of the pot body through the feed pipe, and then the second drive motor and the first drive motor are started. Firstly, the second drive motor drives a plurality of stirring columns and stirring blocks arranged on the outside of the stirring shaft to stir and separate the hot aluminum ash inside the pot body. By continuously running the first drive motor, the plurality of stirring columns on the stirring columns can be continuously vibrated in various directions inside the pot body. While the stirring blocks rotate and stir the material inside the pot body, the material can also be continuously vibrated and beaten, thereby increasing the stirring range of the material and effectively stirring the material at various positions inside the pot body, thereby effectively improving the separation effect of the hot aluminum ash. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the vibrating mixing element in the utility model.

[0015] Figure numerals: 1. pot body; 11. discharge plate; 12. feed pipe; 13. exhaust pipe; 111. liquid outlet pipe; 2. stirring shaft; 3. drive shell; 31. first drive motor; 32. cam; 33. bump; 34. slide plate; 35. spring; 36. connecting rod; 4. stirring column; 41. stirring block; 5. second drive motor; 6. hydraulic cylinder; 61. top mounting frame. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0017] Example

[0018] Please refer to Figure 1-Figure 2 A hot aluminum ash separator comprises a pot body 1, on which a feeding part, a discharging part, a smoke outlet part and a stirring part are arranged, the stirring part comprises a stirring shaft 2 and a driving member, the driving member is used to drive the stirring shaft 2 to rotate inside the pot body 1, specifically, the stirring shaft 2 is arranged in the vertical central axis direction inside the pot body 1, and multiple groups of vibrating mixing elements are arranged on the outer side of the stirring shaft 2, the vibrating mixing elements comprise a driving shell 3 and a stirring column 4, one end of the driving shell 3 is arranged on the stirring shaft 2, specifically, one end of the driving shell 3 can be fixedly embedded in the interior of the stirring shaft 2, so that the driving shell 3 does not occupy the stirring space inside the pot body 1 as much as possible, the other end of the driving shell 3 is arranged at one end of the stirring column 4, the outer side of the stirring column 4 has multiple stirring blocks 41, and the interior of the driving shell 3 is provided with a vibrating element, and the vibrating element is used to drive the stirring column 4 to vibrate in the direction of its own axis.

[0019] In an optional embodiment: some of the vibrating mixers are arranged on the stirring shaft 2 at an angle upward, some of the vibrating mixers are arranged on the stirring shaft 2 at an angle downward, and some of the vibrating mixers are arranged on the stirring shaft 2 horizontally. Specifically, the angle between the multiple vibrating mixers and the pot body 1 is between 30 and 150 degrees, thereby increasing the range of action of the multiple vibrating mixers on the hot aluminum ash inside the pot body 1, thereby improving the separation effect of the hot aluminum ash material.

[0020] In an optional embodiment: the vibrating member includes a first driving motor 31, a cam 32, a protrusion 33, a slide plate 34, a spring 35 and a connecting rod 36, the first driving motor 31 is fixedly installed inside the driving shell 3, one end of the cam 32 is connected to the output shaft of the first driving motor 31, the slide plate 34 is slidably connected to the side of the driving shell 3 close to the stirring column 4, the protrusion 33 is fixedly connected to the side of the slide plate 34 close to the first driving motor 31, the spring 35 is fixedly connected between the other side of the slide plate 34 and the inner wall of the driving shell 3, and the spring is arranged along the axial direction of the driving shell 3, the cam 32 and the protrusion 33 are used in combination, one end of the connecting rod 36 is fixedly connected to the slide plate 34, and the other end of the connecting rod 36 is movable through the outside of the driving shell 3 and fixedly connected to the stirring column 4.

[0021] Specifically, starting the first drive motor 31 can drive the cam 32 to rotate. When the tip of the cam 32 is close to the protrusion 33, the cam 32 can push the protrusion 33 to drive the stirring column 4 connected to the connecting rod 36 to move in one direction. At the same time, the slide plate 34 will squeeze the spring 35. When the tip of the cam 32 is away from the slide plate 34, the elastic force of the spring 35 can push the slide plate 34 to drive the stirring column 4 connected to the connecting rod 36 to recover, so that the stirring column 4 can repeatedly vibrate in the direction of its own axis. Furthermore, a through hole matching the connecting rod 36 is opened on the side of the drive shell 3 close to the stirring column 4. One end of the connecting rod 36 passes through the through hole and then connects to the stirring column 4. A sealing ring is provided in the through hole to prevent materials outside the drive shell 3 from flowing into the inside of the drive shell 3.

[0022] In an optional embodiment: the driving member includes a second driving motor 5, the second driving motor 5 is arranged above the pot body 1, and the top end of the stirring shaft 2 passes through the top of the pot body 1 and is connected to the output shaft of the second driving motor 5.

[0023] In an optional embodiment: it also includes a moving assembly, which is used to drive the stirring shaft 2 to rise and fall inside the pot body 1. The moving assembly includes a hydraulic cylinder 6 and a top mounting frame 61. The hydraulic cylinder 6 is fixedly mounted on the top of the pot body 1 through the top mounting frame 61. The bottom output rod of the hydraulic cylinder 6 is connected to the second drive motor 5. Specifically, the stirring shaft 2 is driven to rise and fall inside the pot body 1 by the hydraulic cylinder 6, which can increase the stirring and mixing range when the vibrating mixing element rotates. The present application also includes a controller, and the first drive motor 31, the second drive motor 5 and the stirring column 4 are electrically or wirelessly connected to the controller to facilitate their control.

[0024] In an optional embodiment: the feed part includes a feed pipe 12, which is fixedly connected to the top of the pot body 1; the smoke outlet part includes a smoke exhaust pipe 13 fixedly connected to the top of the pot body 1; the discharge part includes a discharge plate 11 and a liquid discharge pipe 111, the discharge plate 11 is detachably connected to the bottom end of the pot body 1, the liquid discharge pipe 111 is fixedly connected to the discharge plate 11, the top end of the liquid discharge pipe 111 extends to the inside of the pot body 1, and the bottom end of the liquid discharge pipe 111 extends to the bottom of the pot body 1.

[0025] Specifically, the bottom end of the inner wall of the pot body 1 is inclined downward to facilitate the discharge of materials from the through hole. A through hole is opened at the bottom of the pot body 1. The discharge plate 11 can be clamped on the through hole at the bottom of the pot body 1 by bolts, and can also be clamped on the bottom of the pot body 1, so that it is convenient to disassemble the discharge plate 11 and take out the separated materials. The liquid after the material of the pot body 1 is separated can be conveniently discharged through the liquid outlet pipe 111. The smoke exhaust pipe 13 can be connected to the purifier in the prior art through a pipeline, so as to facilitate the purification of the smoke discharged during separation and avoid polluting the environment.

[0026] Specifically, when separating the hot aluminum ash, firstly, the hot aluminum ash material is introduced into the pot body 1 through the feed pipe 12, and then the second drive motor 5 and the first drive motor 31 are started. Firstly, the second drive motor 5 drives the multiple stirring columns 4 and the stirring blocks 41 arranged on the outside of the stirring shaft 2 to stir and separate the hot aluminum ash inside the pot body 1. By continuously running the first drive motor 31, the multiple stirring columns 4 on the stirring columns 4 can be continuously vibrated in all directions inside the pot body 1. While the stirring blocks 41 rotate and stir the material inside the pot body 1, the material can also be continuously vibrated and beaten, so that the material at various positions inside the pot body 1 can be effectively stirred while increasing the stirring range of the material, thereby effectively improving the separation effect of the hot aluminum ash. After the separation is completed, the separated liquid is discharged from the liquid outlet pipe 111, and then the discharge plate 11 is disassembled to take out the remaining material inside the pot body 1.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A hot aluminum ash separator, comprising a pot body (1), wherein the pot body (1) is provided with a feeding part, a discharging part, a smoke discharging part and a stirring part, wherein the stirring part comprises a stirring shaft (2) and a driving member, wherein the driving member is used to drive the stirring shaft (2) to rotate inside the pot body (1), wherein: A plurality of groups of vibrating mixers are arranged on the outside of the stirring shaft (2), and the vibrating mixers include a driving shell (3) and a stirring column (4), one end of the driving shell (3) is arranged on the stirring shaft (2), and the other end of the driving shell (3) is arranged on the stirring column (4), the outside of the stirring column (4) has a plurality of stirring blocks (41), and a vibrating member is arranged inside the driving shell (3), and the vibrating member is used to drive the stirring column (4) to vibrate in the direction of its own axis.

2. A hot aluminum ash separator according to claim 1, characterized in that: Part of the vibrating mixer is arranged on the stirring shaft (2) obliquely upward, part of the vibrating mixer is arranged on the stirring shaft (2) obliquely downward, and part of the vibrating mixer is arranged on the stirring shaft (2) horizontally.

3. A hot aluminum ash separator according to claim 2, characterized in that: The vibrating member comprises a first driving motor (31), a cam (32), a protrusion (33), a slide plate (34), a spring (35) and a connecting rod (36); the first driving motor (31) is fixedly mounted inside the driving shell (3); one end of the cam (32) is connected to the output shaft of the first driving motor (31); the slide plate (34) is slidably connected to a side of the driving shell (3) close to the stirring column (4); the protrusion (33) is fixedly connected to a side of the slide plate (34) close to the first driving motor (31); and the spring (35) is fixedly connected between the other side of the slide plate (34) and the inner wall of the driving shell (3).

4. A hot aluminum ash separator according to claim 3, characterized in that: The driving member comprises a second driving motor (5), the second driving motor (5) is arranged above the pot body (1), and the top end of the stirring shaft (2) passes through the top of the pot body (1) and is connected to the output shaft of the second driving motor (5).

5. A hot aluminum ash separator according to claim 4, characterized in that: The invention also comprises a moving assembly, which is used to drive the stirring shaft (2) to rise and fall inside the pot body (1), and the moving assembly comprises a hydraulic cylinder (6) and a top mounting frame (61), wherein the hydraulic cylinder (6) is fixedly mounted on the top of the pot body (1) via the top mounting frame (61), and the bottom output rod of the hydraulic cylinder (6) is connected to the second driving motor (5).

6. The hot aluminum ash separator according to claim 1, characterized in that: The feed portion comprises a feed pipe (12), wherein the feed pipe (12) is fixedly connected to the top of the pot body (1); the smoke outlet portion comprises a smoke exhaust pipe (13) fixedly connected to the top of the pot body (1); the discharge portion comprises a discharge plate (11) and a liquid discharge pipe (111), wherein the discharge plate (11) is detachably connected to the bottom end of the pot body (1); the liquid discharge pipe (111) is fixedly connected to the discharge plate (11); the top end of the liquid discharge pipe (111) extends to the inside of the pot body (1), and the bottom end of the liquid discharge pipe (111) extends to the bottom of the pot body (1).

Citation Information

Patent Citations

  • Hot aluminum ash separator

    CN217377991U