A dyeing machine with a side-mounted built-in fan
By adopting the design of laterally installing built-in fan in the air overflow dyeing machine, the problems of large space occupation, high energy consumption and serious noise caused by traditional external high-power fans are solved, and the entire machine has small space, noise cancellation, high air outlet efficiency and reduced cost are achieved.
Patent Information
- Application Number
- CN202421352572.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Due to the external high-power fan, traditional air overflow dyeing machines have large space, high energy consumption, serious noise, and severe airflow function loss. They need to be equipped with a fan above 75KW to provide stable air supply.
The design of laterally installing a built-in fan is built into the dyeing machine body, the motor is installed outside, sealed and connected, and the air outlet is connected to the air guide duct. The air guide duct is equipped with three sections, and the diversion pipe is connected to the atomization chamber one by one, and a pneumatic control valve is used to control the air flow.
The entire machine has achieved small space occupied by the whole machine, high noise cancellation, high air outlet efficiency, small loss, shortened air duct length and reduced cost, and low-power version fans can meet the needs. Traditional fans need more than 75KW, and the utility model only requires less than 50KW fans, reducing energy consumption and saving costs.
Smart Images

Figure CN222700619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of air overflow dyeing equipment, in particular to a dyeing machine with a laterally installed built-in fan. Background Art
[0002] Traditional air overflow dyeing machines all use an external high-power fan connected to a long airflow duct to supply air. The external high-power fan will take up a lot of space, making the dyeing machine appear to be protruding as a whole. In addition, the airflow duct connected to the high-power fan is too long and needs to extend from the outside of the dyeing machine to the top. This requires the high-power fan to have super high power, which will increase energy consumption and cost. The external high-power fan will also generate a lot of noise.
[0003] Instructions attached Figure 3 It is a traditional air overflow dyeing machine structure. The fan is outside, so the dyeing machine body occupies 1 / 5 more space. The upper wind pipe is guided upward from one end of the dyeing machine and then connected to the atomization chamber. The ultra-long conveying distance and large-area pipeline design cause serious loss of air flow function. A fan with a power of more than 75KW is required to provide stable air supply, which greatly increases energy consumption.
[0004] Therefore, the utility model provides a dyeing machine with a laterally installed built-in fan. The laterally installed built-in fan occupies a small space for the whole machine. The built-in fan can also eliminate noise. The distance from the air outlet of the built-in fan device to the air duct on the top of the dyeing machine body is greatly shortened. The air outlet efficiency is high and the loss is small. The overall length of the air duct is shortened, and the cost is reduced. Utility Model Content
[0005] The main technical problem solved by the utility model is to provide a dyeing machine with a laterally installed built-in fan. The built-in fan can be installed laterally, the whole machine occupies a small space, the built-in fan can also achieve noise elimination, the distance from the air outlet of the built-in fan device to the air duct on the top of the dyeing machine body is greatly shortened, and the air outlet efficiency is high and the loss is small.
[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a dyeing machine with a laterally installed built-in fan, comprising a dyeing machine body, a motor and a fan device are respectively installed inside and outside the side end of the dyeing machine body, the fan device is built into the dyeing machine body, the motor is installed outside the dyeing machine body, the motor is sealed and connected to the fan device, an air outlet is provided at one end of the fan device and the air outlet is connected to an air duct, the air duct is led out from the inside of the dyeing machine body and extends to the top outside the dyeing machine body, a shunt pipe is connected to the air duct, a plurality of atomization chambers are fixedly installed on the top of the dyeing machine body, and the shunt pipes are connected to the atomization chambers one by one.
[0007] In a preferred embodiment of the utility model, a plurality of sets of cloth lifting wheel devices are fixedly installed on the upper end of the dyeing machine body, one end of the cloth lifting wheel device is connected to the dyeing machine body, the other end of the cloth lifting wheel device is connected to the atomization chamber, the rear end of the atomization chamber is connected to the rear cloth falling seat, and the lower end of the rear cloth falling seat is introduced into the dyeing machine body.
[0008] In a preferred embodiment of the utility model, the air duct is provided with three sections, the air outlet of the fan device is connected to the first section of the air duct and the first section of the air duct is built into the dyeing machine body, the second section of the air duct is obliquely led out of the dyeing machine body and extends to the top of the dyeing machine body, the third section of the air duct is horizontally arranged on the top of the dyeing machine body and is connected to the second section of the air duct, and the diversion pipe is connected to the third section of the air duct.
[0009] In a preferred embodiment of the present invention, a sealing connector is installed at the connection end between the motor and the fan device, and the motor is connected to drive the fan device.
[0010] In a preferred embodiment of the utility model, a pneumatic control valve is installed on each of the diverter pipes.
[0011] The beneficial effects of the utility model are as follows: the utility model laterally installs the built-in fan, the whole machine occupies a small space, the built-in fan can also achieve noise elimination, the distance from the air outlet of the built-in fan device to the air duct on the top of the dyeing machine body is greatly shortened, the air outlet efficiency is high and the loss is small, the overall length of the air duct is shortened, the cost is reduced, and a low-power version of the fan can meet the use requirements. The traditional fan needs to be greater than 75KW, and the utility model only needs to use a fan less than 50KW, which reduces energy consumption and saves costs. The utility model also adopts a diversion pipe diversion combined with a pneumatic control valve control method to allow the airflow to be evenly delivered to the atomization chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0013] Figure 1 It is a structural schematic diagram of a preferred embodiment of a dyeing machine with a built-in fan installed laterally according to the utility model;
[0014] Figure 2 It is a structural schematic diagram of a side-end opening cover of a preferred embodiment of the dyeing machine body shown;
[0015] Figure 3It is a structural schematic diagram of a side-opening cover of a preferred embodiment of a conventional external fan dyeing machine;
[0016] The markings of the components in the attached drawings are as follows: 1. Dyeing machine body; 2. Motor; 3. Fan device; 4. Air outlet; 5. Air guide duct; 6. Diverter pipe; 7. Atomization chamber; 8. Cloth lifting wheel device; 9. Rear cloth drop seat; 10. Pneumatic control valve. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1 , Figure 2 and Figure 3 , the utility model embodiment includes:
[0019] A dyeing machine with a laterally installed built-in fan comprises a dyeing machine body 1, wherein a motor 2 and a fan device 3 are respectively installed inside and outside the side end of the dyeing machine body 1, the fan device 3 is built in the dyeing machine body 1, the motor 2 is installed outside the dyeing machine body 1, the motor 2 is sealed and connected to the fan device 3, an air outlet 4 is provided at one end of the fan device 3, and the air outlet 4 is connected to an air duct 5, the air duct 5 is led out from the inside of the dyeing machine body 1 and extends to the top of the outside of the dyeing machine body 1, a shunt pipe 6 is connected to the air duct 5, a plurality of atomization chambers 7 are fixedly installed on the top of the dyeing machine body 1, and the shunt pipes 6 are connected to the atomization chambers 7 one by one.
[0020] In addition, a plurality of cloth lifting wheel devices 8 are fixedly installed on the upper end of the dyeing machine body 1, one end of the cloth lifting wheel device 8 is connected to the dyeing machine body 1, and the other end of the cloth lifting wheel device 8 is connected to the atomization chamber 7, the rear end of the atomization chamber 7 is connected to the rear cloth falling seat 9, and the lower end of the rear cloth falling seat 9 is introduced into the dyeing machine body 1.
[0021] In addition, the air duct 5 is provided with three sections, the air outlet 4 of the fan device 3 is connected to the first section of the air duct 5 and the first section of the air duct 5 is built in the dyeing machine body 1, the second section of the air duct 5 is obliquely led out of the dyeing machine body 1 and extends to the top of the dyeing machine body 1, the third section of the air duct 5 is horizontally arranged at the top of the dyeing machine body 1 and is connected to the second section of the air duct 5, and the diversion pipe 6 is connected to the third section of the air duct 5.
[0022] In addition, a sealing connector is installed at the connection end between the motor 2 and the fan device 3 , and the motor 2 is connected to drive the fan device 3 .
[0023] In addition, a pneumatic control valve 10 is installed on each of the diverter pipes 6 .
[0024] The working principle of the utility model is to respectively install a motor 2 and a fan device 3 inside and outside the side end of a dyeing machine body 1, the fan device 3 is built into the dyeing machine body 1, the motor 2 is installed outside the dyeing machine body 1, the motor 2 is sealed and connected to the fan device 3, and a sealing connector is installed at the connecting end of the motor 2 and the fan device 3, and the motor 2 is connected to drive the fan device 3.
[0025] An air outlet 4 is provided at one end of the fan device 3, and the air outlet 4 is connected to an air duct 5. The air duct 5 is led out from the inside of the dyeing machine body 1 and extends to the top of the outside of the dyeing machine body 1. A diverter pipe 6 is connected to the air duct 5. The air duct 5 is provided with three sections. The air outlet 4 of the fan device 3 is connected to the first section of the air duct 5, and the first section of the air duct 5 is built into the dyeing machine body 1. The second section of the air duct 5 is obliquely led out of the dyeing machine body 1 and extends to the top of the dyeing machine body 1. The third section of the air duct 5 is horizontally arranged at the top of the dyeing machine body 1 and is connected to the second section of the air duct 5. The diverter pipe 6 is connected to the third section of the air duct 5.
[0026] A plurality of atomizing chambers 7 are fixedly installed on the top of the dyeing machine body 1, and the shunt pipe 6 is connected to the atomizing chamber 7 in a one-to-one correspondence. A plurality of cloth lifting wheel devices 8 are fixedly installed on the upper end of the dyeing machine body 1, and one end of the cloth lifting wheel device 8 is connected to the dyeing machine body 1, and the other end of the cloth lifting wheel device 8 is connected to the atomizing chamber 7, and the rear end of the atomizing chamber 7 is connected to the rear cloth drop seat 9, and the lower end of the rear cloth drop seat 9 is introduced into the dyeing machine body 1, and a pneumatic control valve 10 is installed on the shunt pipe 6. The utility model has a built-in fan installed laterally on the equipment, and the whole machine occupies a small space. The built-in fan can also achieve noise elimination, and the distance from the air outlet 4 of the built-in fan device 3 to the air duct 5 on the top of the dyeing machine body 1 is greatly shortened, the air outlet efficiency is high and the loss is small, the overall length of the air duct 5 is shortened, the cost is reduced, and the low-power version of the fan can meet the use requirements. The traditional fan needs to be greater than 75KW, and the utility model only needs to use less than 50 The utility model also adopts the method of diversion by the diversion pipe 6 combined with the control of the pneumatic control valve to allow the airflow to be evenly delivered to the atomization chamber 7.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A dyeing machine with a side-mounted built-in fan, comprising a dyeing machine body, characterized in that: A motor and a fan device are respectively installed inside and outside the side ends of the dyeing machine body, the fan device is built into the dyeing machine body, the motor is installed outside the dyeing machine body, the motor is sealed and connected to the fan device, an air outlet is arranged at one end of the fan device, and the air outlet is connected to an air duct, the air duct is led out from the inside of the dyeing machine body and extends to the top outside the dyeing machine body, a shunt pipe is connected to the air duct, a plurality of atomization chambers are fixedly installed on the top of the dyeing machine body, and the shunt pipes are connected to the atomization chambers one by one.
2. A dyeing machine with a laterally mounted built-in fan according to claim 1, characterized in that: A plurality of cloth lifting wheel devices are fixedly installed on the upper end of the dyeing machine body, one end of the cloth lifting wheel device is connected into the dyeing machine body, the other end of the cloth lifting wheel device is connected to the atomization chamber, the rear end of the atomization chamber is connected to the rear cloth falling seat, and the lower end of the rear cloth falling seat is introduced into the dyeing machine body.
3. A dyeing machine with a laterally mounted built-in fan according to claim 1, characterized in that: The air duct is provided with three sections, the air outlet of the fan device is connected to the first section of the air duct and the first section of the air duct is built into the dyeing machine body, the second section of the air duct is obliquely led out of the dyeing machine body and extends to the top of the dyeing machine body, the third section of the air duct is horizontally arranged on the top of the dyeing machine body and connected to the second section of the air duct, and the diverter pipe is connected to the third section of the air duct.
4. A dyeing machine with a laterally mounted built-in fan according to claim 1, characterized in that: A sealing connector is installed at the connection end between the motor and the fan device, and the motor is connected to drive the fan device.
5. A dyeing machine with a laterally mounted built-in fan according to claim 1, characterized in that: Pneumatic control valves are installed on the diverter pipes.