A flip structure for a large artificial graphite crucible for smelting

By designing a motor-driven flip structure, the problem of easy damage to hydraulic telescopic rods in the prior art is solved, the service life of the hydraulic cylinder is extended, and the operation comfort is improved.

CN222703796UActive Publication Date: 2025-04-01NANJING CHANGHONGXIN MATERIAL CO LTD
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Patent Information

Application Number
CN202420415494.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-04-01
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The flip structure of existing large artificial graphite crucibles for smelting relies on hydraulic telescopic rods. After long-term use, the hydraulic telescopic rods are easily damaged, resulting in a shortening of the service life of the equipment.

Method used

A flip structure including mounting plate, support plate, heat insulation plate and motor drive is designed. The slider and mounting plate are driven by the motor drive screw to move, so as to achieve support and flip of the melting furnace and reduce the pressure of the hydraulic cylinder.

Benefits of technology

The flip structure driven by the motor relieves the pressure under the hydraulic cylinder, extends the service life of the hydraulic cylinder, and reduces the discomfort of the operator by moving the thermal insulation plate when needed.

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Abstract

The utility model relates to the field of flip structures, specifically a flip structure for a large artificial graphite crucible for smelting, comprising a mounting plate, a support plate and a heat insulation plate are fixedly mounted on the top of the mounting plate, a movable heat insulation plate is slidably connected between the support plate and the heat insulation plate, two sets of screw rods are threadedly connected to the inner side of the movable heat insulation plate, the bottom of the screw rod is fixedly connected to the driving end of a motor one and the motor one is fixedly mounted on the top of the mounting plate; under the normal state of the utility model, the second motor is started to drive the second screw rod to rotate, the rotation of the screw will drive the slider to move, the movement of the slider will drive the mounting plate to move, so that the mounting plate is moved to the bottom of the smelting furnace, at this time the support plate will also move to the bottom of the smelting furnace, and the top of the support plate will contact the bottom of the smelting furnace, so that the smelting furnace can be supported by the support plate, and at the same time the heat insulation plate and the movable heat insulation plate can also support the smelting furnace, which can relieve the pressure on the hydraulic cylinder and extend the service life of the hydraulic cylinder.
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Description

Technical Field

[0001] The utility model relates to the field of turnover structures, in particular to a turnover structure for a large-scale artificial graphite crucible used for smelting. Background Art

[0002] Graphite crucible does not participate in any chemical reaction during the smelting process. The inner wall of the graphite crucible is smooth, and the molten metal liquid is not easy to leak and adhere to the inner wall of the crucible, so that the metal liquid has good fluidity and castability, and is suitable for casting and molding in various molds. Due to the above excellent characteristics, the graphite crucible is widely used in the smelting of alloy tool steel and the smelting of non-ferrous metals and their alloys. During the processing, the graphite crucible is usually supported by a flip structure to assist the metal liquid in casting the mold. The existing graphite crucible flip structure is as follows: A flip structure for a large artificial graphite crucible for smelting with opening number CN217520251U includes a bottom connecting seat and a detachable component, a material receiving trough is provided in the middle of the upper right side of the bottom connecting seat, handles are fixedly connected to the middle of the left and right ends of the material receiving trough, the detachable component is provided above the right side of the material receiving trough, and the detachable component includes a positioning side frame, a clamping plate and a heat insulation plate, a clamping plate is connected to the inner side of the positioning side frame, and a heat insulation plate is fixedly connected to the top of the clamping plate, and main support plates are fixedly installed on the front and rear ends above the bottom connecting seat.

[0003] When the above device is in use, the melting furnace is turned over by two sets of hydraulic telescopic rods, which is simple to operate, but at the same time, the melting furnace is fixed by the two sets of hydraulic telescopic rods to prevent the melting furnace from turning over during use. The two sets of hydraulic telescopic rods will be under great pressure, and the hydraulic telescopic rods will be damaged over time. For this reason, we propose a turning structure for a large artificial graphite crucible for smelting. Utility Model Content

[0004] The utility model aims to provide a flip structure for a large artificial graphite crucible for smelting, comprising a mounting plate, a support plate and a heat insulation plate are fixedly mounted on the top of the mounting plate, a movable heat insulation plate is slidably connected between the support plate and the heat insulation plate, two groups of screw rods 1 are threadedly connected to the inner side of the movable heat insulation plate, the bottom of the screw rod 1 is fixedly connected to the driving end of a motor 1 and the motor 1 is fixedly mounted on the top of the mounting plate.

[0005] Preferably, a material receiving trough is detachably mounted on the top of the mounting plate.

[0006] Preferably, an electrical connection hole is installed on the outer wall of the support plate, and the electrical connection hole is electrically connected to the two sets of motors through electric wires.

[0007] Preferably: the mounting plate is fixedly mounted on the top of the slider, the slider is slidably connected to a slide groove opened at the top of the base, a screw rod 2 is threadedly connected to the inner side of the slider, one end of the screw rod 2 is fixedly connected to the driving end of the motor 2, and the other end of the screw rod 2 is rotatably connected to the fixing frame through a bearing, and the motor 2 and the fixing frame are both fixedly mounted in the slide groove.

[0008] Preferably, two groups of support blocks are fixedly connected to the top of the base, the inner sides of the two groups of support blocks are rotatably connected to the rotating shaft through bearings, a smelting furnace is installed between the two groups of rotating shafts, and a discharge liquid guide port is provided above the smelting furnace.

[0009] Preferably: one end of a group of the rotating shafts away from the smelting furnace is fixedly connected to a gear, the gear meshes with a rack, the rack is fixedly mounted on the telescopic end of the hydraulic cylinder, and the hydraulic cylinder is fixedly mounted on the outer wall of a group of support blocks.

[0010] Preferably, the rack is fixedly connected to the guide sleeve, the inner side of the guide sleeve is slidably connected to a guide rod, both ends of the guide rod are fixedly connected to limit blocks, and two groups of limit blocks are fixedly connected to the outer wall of the support block.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] In the normal state of the utility model, the second motor is started to drive the second screw to rotate, the rotation of the screw will drive the slider to move, the movement of the slider will drive the installation plate to move, so that the installation plate moves to the bottom of the smelting furnace, at this time the support plate will also move to the bottom of the smelting furnace, and the top of the support plate will contact the bottom of the smelting furnace, so that the smelting furnace can be supported by the support plate, and the heat insulation plate and the movable heat insulation plate can also support the smelting furnace, which can relieve the pressure on the hydraulic cylinder and extend the service life of the hydraulic cylinder; when discharging is required, the second motor is started to drive the installation plate to move to a suitable position, such as Figure 1 As shown, an external power source is then connected through the electrical hole to provide power for motor 1. At this time, motor 1 can be started to drive screw 1 to rotate. The rotation of the screw will drive the movable insulation plate to move up. The movable insulation plate can block the temperature generated by the liquid raw material to a certain extent, thereby reducing the discomfort of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the utility model from another angle;

[0015] Figure 3 It is a partial structural schematic diagram of the utility model;

[0016] Figure 4This is a partial structural exploded view of the utility model.

[0017] In the figure: 1. Mounting plate; 2. Support plate; 3. Heat insulation plate; 4. Movable heat insulation plate; 5. Screw rod 1; 6. Motor 1; 7. Material collecting trough; 8. Power connection hole; 9. Slider; 10. Base; 11. Slide; 12. Screw rod 2; 13. Motor 2; 14. Fixed frame; 15. Support block; 16. Rotating shaft; 17. Melting furnace; 18. Discharge liquid guide port; 19. Gear; 20. Rack; 21. Hydraulic cylinder; 22. Guide sleeve; 23. Guide rod; 24. Limit block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 - Figure 4 The figure shows a flip structure for a large artificial graphite crucible for smelting of the utility model, including a mounting plate 1, a support plate 2 and a heat insulation plate 3 are fixedly mounted on the top of the mounting plate 1, a movable heat insulation plate 4 is slidably connected between the support plate 2 and the heat insulation plate 3, and two groups of screws 5 are threadedly connected on the inner side of the movable heat insulation plate 4, the bottom of the screw 5 is fixedly connected to the driving end of a motor 6 and the motor 6 is fixedly mounted on the top of the mounting plate 1.

[0020] A material receiving trough 7 is detachably mounted on the top of the mounting plate 1 . When in use, the liquid raw material in the smelting furnace 17 is poured into the material receiving trough 7 .

[0021] An electrical connection hole 8 is installed on the outer wall of the support plate 2. The electrical connection hole 8 is electrically connected to the two sets of motors 6 through wires. When the two sets of motors 6 need to be used, an external power supply is connected through the electrical connection hole 8 to provide power for the motor 6 to work.

[0022] The mounting plate 1 is fixedly mounted on the top of the slider 9, and the slider 9 is slidably connected to a slide groove 11 opened at the top of the base 10. A screw rod 12 is threadedly connected to the inner side of the slider 9, and one end of the screw rod 12 is fixedly connected to the driving end of the motor 13, and the other end of the screw rod 12 is rotatably connected to the fixing frame 14 through a bearing. The motor 13 and the fixing frame 14 are both fixedly mounted in the slide groove 11. Starting the motor 13 drives the screw rod 12 to rotate, and the rotation of the screw rod 12 drives the slider 9 to move, and the movement of the slider 9 drives the mounting plate 1 to move.

[0023] Two groups of support blocks 15 are fixedly connected to the top of the base 10. The inner sides of the two groups of support blocks 15 are rotatably connected to the rotating shaft 16 through bearings. A smelting furnace 17 is installed between the two groups of rotating shafts 16. A discharge liquid guide port 18 is provided above the smelting furnace 17, so that the smelting furnace 17 has the function of flipping and unloading.

[0024] One end of a group of rotating shafts 16 away from the smelting furnace 17 is fixedly connected to a gear 19, and the gear 19 meshes with a rack 20. The rack 20 is fixedly mounted on the telescopic end of a hydraulic cylinder 21, and the hydraulic cylinder 21 is fixedly mounted on the outer wall of a group of supporting blocks 15. When the hydraulic cylinder 21 is started, the rack 20 is driven to move upward, and the upward movement of the rack 20 drives the gear 19 to rotate. The rotation of the gear 19 drives the rotating shaft 16 to rotate, thereby driving the smelting furnace 17 to flip and unload.

[0025] The rack 20 is fixedly connected to the guide sleeve 22, and a guide rod 23 is slidably connected to the inner side of the guide sleeve 22. Both ends of the guide rod 23 are fixedly connected to limit blocks 24. Two groups of limit blocks 24 are fixedly connected to the outer wall of the support block 15. The guide sleeve 22 and the guide rod 23 are provided to provide guidance for the up and down movement of the rack 19.

[0026] Working principle of the utility model: under normal conditions, the second motor 13 is started to drive the second screw 12 to rotate, the rotation of the screw 12 will drive the slider 9 to move, the movement of the slider 9 will drive the mounting plate 1 to move, so that the mounting plate 1 moves to the bottom of the smelting furnace 17, at this time, the support plate 2 will also move to the bottom of the smelting furnace 17, and the top of the support plate 2 will contact the bottom of the smelting furnace 17, so that the smelting furnace 17 can be supported by the support plate 2, and the heat insulation plate 3 and the movable heat insulation plate 4 can also support the smelting furnace 17, which can relieve the pressure on the hydraulic cylinder 21 and extend the service life of the hydraulic cylinder 21; when discharging is required, the second motor 13 is started to drive the mounting plate 1 to move to the appropriate position, such as Figure 1 As shown, an external power source is then connected through the electrical hole 8 to provide power for the motor 6. At this time, the motor 6 can be started to drive the screw 5 to rotate. The rotation of the screw 5 will drive the movable heat insulation board 4 to move upward. The movable heat insulation board 4 can provide a certain barrier to the temperature generated by the liquid raw material, thereby reducing the discomfort of the operator; then the hydraulic cylinder 21 is started to drive the rack 20 to move upward. The upward movement of the rack 20 will drive the gear 19 to rotate. The rotation of the gear 19 will drive the rotating shaft 16 to rotate, thereby driving the smelting furnace 17 to turn over and pour the material, and pour the liquid raw material in the smelting furnace 17 into the receiving trough 7. At this time, after the operator pours the liquid raw material in the receiving trough 7 into the mold, it is convenient for the graphite crucible to be manufactured.

[0027] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A turning structure for a large artificial graphite crucible for smelting, comprising a mounting plate (1), characterized in that: A support plate (2) and a heat insulation plate (3) are fixedly mounted on the top of the mounting plate (1); a movable heat insulation plate (4) is slidably connected between the support plate (2) and the heat insulation plate (3); two groups of screw rods (5) are threadedly connected on the inner side of the movable heat insulation plate (4); the bottom of the screw rods (5) is fixedly connected to the driving end of a motor (6) and the motor (6) is fixedly mounted on the top of the mounting plate (1).

2. The turning structure for a large artificial graphite crucible for smelting according to claim 1, characterized in that: A material receiving trough (7) is detachably mounted on the top of the mounting plate (1).

3. The turning structure for a large artificial graphite crucible for smelting according to claim 1, characterized in that: An electrical connection hole (8) is installed on the outer wall of the support plate (2), and the electrical connection hole (8) is electrically connected to the two sets of motors (6) through electric wires.

4. The turning structure for a large artificial graphite crucible for smelting according to claim 1, characterized in that: The mounting plate (1) is fixedly mounted on the top of a slider (9); the slider (9) is slidably connected to a slide groove (11) provided at the top of a base (10); a second screw rod (12) is threadedly connected to the inner side of the slider (9); one end of the second screw rod (12) is fixedly connected to the driving end of the second motor (13); the other end of the second screw rod (12) is rotatably connected to a fixing frame (14) via a bearing; the second motor (13) and the fixing frame (14) are both fixedly mounted in the slide groove (11).

5. The turning structure for a large artificial graphite crucible for smelting according to claim 4, characterized in that: Two groups of support blocks (15) are fixedly connected to the top of the base (10), and the inner sides of the two groups of support blocks (15) are rotatably connected to the rotating shaft (16) through bearings. A smelting furnace (17) is installed between the two groups of rotating shafts (16), and a discharge liquid guide port (18) is arranged above the smelting furnace (17).

6. The turning structure for a large artificial graphite crucible for smelting according to claim 5, characterized in that: One end of a set of rotating shafts (16) away from the smelting furnace (17) is fixedly connected to a gear (19), the gear (19) meshes with a rack (20), the rack (20) is fixedly mounted on the telescopic end of a hydraulic cylinder (21), and the hydraulic cylinder (21) is fixedly mounted on the outer wall of a set of supporting blocks (15).

7. The turning structure for a large artificial graphite crucible for smelting according to claim 6, characterized in that: The rack (20) is fixedly connected to a guide sleeve (22), a guide rod (23) is slidably connected to the inner side of the guide sleeve (22), both ends of the guide rod (23) are fixedly connected to limit blocks (24), and two groups of limit blocks (24) are fixedly connected to the outer wall of the support block (15).

Citation Information

Patent Citations

  • Overturning structure for large artificial graphite crucible for smelting

    CN217520251U