A fast feeding type aluminum ingot refining equipment
By designing a fast feeding aluminum ingot refining equipment and using automated feeding and buffering mixing mechanisms, the problems of low feeding efficiency and poor continuity of existing equipment are solved, and a more efficient feeding and refining process is achieved.
Patent Information
- Application Number
- CN202411962020.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing aluminum ingot refining equipment has low efficiency and poor continuity during the feeding process, resulting in aluminum ingot stacking and affecting the heating speed.
A fast feeding aluminum ingot refining equipment is designed, using an automated feeding mechanism and a buffering and stirring mechanism to achieve rapid and automatic delivery of raw materials by driving motors and fixtures, and buffering and stirring of raw materials through the coordination of buffer discs and stirring paddles.
It improves feeding efficiency and continuity, reduces aluminum ingot stacking, improves heating speed and refining quality, and enhances the uniformity of feeding.
Smart Images

Figure CN119755972A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum ingot processing, and in particular to a fast-feeding aluminum ingot refining device. Background Art
[0002] Aluminum ingot refining equipment plays a vital role in the production of aluminum alloys. The aluminum liquid may contain impurities such as iron, silicon, manganese, copper, etc. These impurities are removed through refining measures. Improve the purity of aluminum: Through the refining process, the purity of aluminum is improved to ensure that the aluminum ingots meet specific quality standards. Improve the properties of aluminum: Removing harmful elements can improve the physical and chemical properties of aluminum, such as strength, ductility, corrosion resistance, etc.
[0003] At present, conventional aluminum ingot refining equipment requires manual feeding or semi-automatic feeding, which has low feeding efficiency and poor feeding continuity, affecting the refining efficiency. The feeding position is relatively concentrated, resulting in aluminum ingot stacking and affecting the heating speed. Therefore, we propose a fast feeding aluminum ingot refining equipment to solve this problem. Summary of the invention
[0004] The object of the present invention is to provide a fast feeding type aluminum ingot refining equipment to solve the problems raised in the above background technology.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A fast-feeding aluminum ingot refining equipment comprises: a refining furnace and a feeding mechanism, wherein a buffer mechanism and a stirring mechanism are arranged in the refining furnace, a base is arranged at the bottom of the refining furnace, a material transport mechanism is arranged on one side of the base, the buffer mechanism comprises: a bottom plate and a buffer tray, a first support plate and a second support plate are hingedly connected at both sides of the bottom of the buffer tray, the first support plate is fixedly mounted on the top of the bottom plate, and a conical ring is arranged in the refining furnace;
[0007] The feeding mechanism includes: a driving mechanism and a clamp, the clamp includes: a U-shaped frame, a bidirectional screw and two clamping plates, the two clamping plates are fixedly installed with square plates on the sides away from each other, the square plates are slidably installed in the U-shaped frame, the square plates are threadedly sleeved on the outside of the bidirectional screw, and the bidirectional screw is rotatably installed in the U-shaped frame.
[0008] Preferably, a horizontal shaft is rotatably installed on one side of the U-shaped frame, a driving bevel gear is fixedly installed on one end of the horizontal shaft located in the U-shaped frame, a driven bevel gear is fixedly installed on the bidirectional screw, the driving bevel gear and the driven bevel gear are meshed with each other, a transmission gear is fixedly installed on the other end of the horizontal shaft, a disc is fixedly sleeved on the outer side of the horizontal shaft, a torsion spring is fixedly installed between the disc and the U-shaped frame, a square rod is fixedly installed in the U-shaped frame, and the square plate is slidably sleeved on the outer side of the square rod.
[0009] Preferably, the driving mechanism includes: a first driving motor, a second driving motor, a rotating plate and a rotating drum, the first driving motor and the second driving motor are both fixedly mounted on the bottom of the base, the output end of the first driving motor is fixedly mounted on the bottom of the rotating plate, two screw rods are rotatably mounted inside the rotating plate, and a vertical plate is fixedly mounted on the top of the rotating plate, a lifting plate is slidably sleeved on the outer side of the vertical plate, one end of the lifting plate is fixedly connected to the U-shaped frame, and the lifting plate is threadedly sleeved on the outer sides of the two screw rods, a first gear is fixedly mounted on the bottom end of the screw rod, the rotating drum is rotatably mounted on the top of the base, a second gear and a third gear are fixedly mounted on the outer side of the rotating drum, the two first gears are meshed with the second gear, a fourth gear is fixedly mounted on the output shaft of the second driving motor, and the third gear is meshed with the fourth gear.
[0010] Preferably, a top plate is fixedly mounted on the top of the vertical plate, the top end of the screw rod is rotatably mounted on the bottom of the top plate, a vertical plate is fixedly mounted on the rear side of the top plate, a rack is fixedly mounted on the front side of the vertical plate, and the rack is meshed with a transmission gear;
[0011] A third driving motor is fixedly mounted on the top of the base, a plug connector is fixedly mounted on the output shaft of the third driving motor, a socket is fixedly mounted on one end of the horizontal axis, and the plug connector is adapted to the socket.
[0012] Preferably, the stirring mechanism comprises: an upper bracket, a lower bracket and a stirring shaft, a stirring paddle is fixedly mounted on the outer side of the stirring shaft, a rotating column is fixedly mounted on the top of the stirring shaft, a plurality of spiral strips are integrally formed on the outer side of the rotating column, a spiral hole adapted to the spiral strip is opened on the top of the lower bracket, a vertical shaft is fixedly mounted on the top of the rotating column, and the top of the vertical shaft is fixedly mounted on the bottom of the bottom plate;
[0013] An adjusting screw is rotatably mounted inside the bottom plate, a horizontal plate is threadedly sleeved on the outer side of the adjusting screw, one end of the horizontal plate is hinged to one side of the second supporting plate, a pinion is fixedly mounted on the bottom end of the adjusting screw, an inner gear ring is fixedly mounted on the top of the upper bracket, and the pinion and the inner gear ring are meshed with each other;
[0014] An L-shaped plate is fixedly installed on the top of the bottom plate, the transverse plate is slidably sleeved on the outer side of the L-shaped plate, and the adjusting screw is rotatably installed in the L-shaped plate.
[0015] Preferably, the lower bracket is fixedly installed in the refining furnace, a plurality of arc-shaped holes are opened on the top of the lower bracket, an arc-shaped plate is slidably installed inside the arc-shaped hole, a stirring rod is fixedly installed on the inner side of the arc-shaped plate, a same annular plate is fixedly installed on the top of the plurality of arc-shaped plates, a plurality of inclined rods are fixedly installed on the top of the annular plate, a plurality of inclined holes are opened on the top of the upper bracket, and the inclined rods are slidably installed in the corresponding inclined holes;
[0016] A plurality of guide columns are fixedly installed at the bottom of the upper bracket, a support spring is fixedly installed at the bottom of the guide column, a plurality of guide cylinders are fixedly installed at the top of the lower bracket, the guide columns are slidably installed in the guide cylinders, the bottom ends of the support springs are fixedly installed on the bottom inner walls of the corresponding guide cylinders, an annular guide rail is fixedly installed at the top of the lower bracket, and the arc plate is slidably sleeved on the outer side of the annular guide rail.
[0017] Preferably, the top of the refining furnace is connected to a feed hopper, a positioning shaft is rotatably installed at the bottom of the refining furnace, a rotating frame is fixedly installed at the top of the positioning shaft, the rotating frame is fixedly installed at the bottom of the arc plate, one side of the refining furnace is connected to a discharge hopper, a gate plate is arranged in the discharge hopper, and a heating ring is arranged between the refining furnace and the base.
[0018] Preferably, the material transport mechanism includes: a conveyor frame and a conveyor belt, two conveyor rollers are rotatably installed in the conveyor frame, and the conveyor belt is driven and installed on the outside of the two conveyor rollers, a driven pulley is fixedly installed on the front side of one of the conveyor rollers, a conveying motor is fixedly installed on the bottom of the conveyor frame, a driving pulley is fixedly installed on the output end of the conveying motor, the same belt is driven and installed on the driving pulley and the driven pulley, a connecting plate is fixedly connected to one side of the conveyor frame, a limiting block is fixedly installed on the bottom of the base, and the connecting plate is movably sleeved on the outside of the limiting block.
[0019] The beneficial effects of the present invention are:
[0020] 1. In the present invention, the fast feeding type aluminum ingot refining equipment is to place the raw materials for aluminum ingot refining on the conveyor belt and start the conveying motor to drive the driving pulley to rotate, the driving pulley drives the driven pulley and the conveying roller to rotate through the belt, and the conveying roller drives the conveyor belt to operate to transport the raw materials;
[0021] 2. In the present invention, the fast feeding type aluminum ingot refining equipment is described, by starting the first driving motor and the second driving motor, the second driving motor drives the fourth gear to rotate, the fourth gear drives the rotating drum to rotate by meshing with the third gear, the rotating drum drives the two screw rods to rotate synchronously by meshing with the second gear and the two first gears, the screw rod drives the lifting plate to move up and down by the threaded transmission with the lifting plate, thereby realizing the up and down movement of the clamp, the rotating plate is driven to rotate by the first driving motor, when the rotating plate rotates synchronously with the rotating drum, the clamp stops lifting and rotating and rotates around the axis of the rotating drum, so that the clamp can be moved above the conveyor belt and the plug connector is inserted into the socket, and then the third driving motor is started to drive the plug connector to rotate, the plug connector drives the socket and the horizontal axis to rotate, and the horizontal axis The meshing of the active bevel gear and the driven bevel gear drives the bidirectional screw to rotate, and the bidirectional screw drives the two clamping plates to move away from each other through the threaded cooperation with the two square plates, and transports the raw materials to between the two clamping plates through the transportation of the conveyor belt, and then controls the driving motor to drive the clamping plates to move in the opposite direction to clamp the raw materials, and then starts the first driving motor and the second driving motor to move the clamp, so that the raw materials can be transported to the top of the feed port, and then the second driving motor is started separately to drive the lifting plate and the clamp to move upward, and the rack drives the horizontal axis to rotate through the meshing with the transmission gear, and the horizontal axis drives the bidirectional screw to rotate, so that the two clamping plates move away from each other, release the clamping of the raw materials, and make the raw materials fall into the feed hopper under the action of gravity, thereby realizing fast and automatic feeding;
[0022] 3. In the present invention, the fast feeding type aluminum ingot refining equipment receives the raw materials falling into the refining furnace through the buffer plate, and the buffer plate moves downward under the gravity and impact force of the raw materials, and drives the upper bracket to move downward to achieve compression of the support spring. At the same time, the upper bracket drives the rotating column to move downward, and the lower bracket drives the rotating column to rotate by the cooperation between the spiral hole and the spiral strip inside it, and drives the bottom plate to rotate through the vertical axis. The bottom plate drives the buffer plate to rotate, and at the same time drives the adjusting screw and the pinion to perform circular motion. The inner gear ring drives the adjusting screw to rotate by meshing with the pinion, and the adjusting screw drives the adjusting screw to rotate by engaging with the horizontal plate. The threaded engagement drives the horizontal plate to move upward, and the horizontal plate drives the buffer plate to flip around the hinge point with the first support plate through the second support plate, so that the buffer plate can rotate and tilt at the same time, and the raw materials on the top are thrown outward and put into the aluminum liquid in the refining furnace to achieve the refining of the raw materials. The interior of the refining furnace is heated by the heating ring, and due to the different weights of the raw materials and the difference in the initial falling positions, the throwing direction of the raw materials is different each time, so that the uniformity of feeding can be improved. After the raw materials are thrown out, the upper bracket and the buffer mechanism are reset upward under the action of the support spring, so that the next feeding work can be achieved;
[0023] 4. In the present invention, the fast feeding type aluminum ingot refining equipment drives the stirring paddle to rotate by the rotating column to achieve stirring of the aluminum liquid and improve the heating uniformity. At the same time, when the upper bracket moves downward, the inclined hole inside it cooperates with the inclined plate to drive the annular plate to rotate, and drives the arc plate and the stirring rod to rotate to achieve further stirring of the aluminum liquid. At the same time, when the stirring paddle and the stirring rod are running, they will be subject to the resistance of the aluminum liquid, which will be fed back to the upper bracket and the buffer plate to achieve buffering and shock absorption of the buffer plate;
[0024] 5. In the present invention, the fast feeding type aluminum ingot refining equipment can realize the rapid and automatic feeding of raw materials through the provided material transport mechanism and feeding mechanism, thereby improving the processing efficiency, and can realize the buffering of the aluminum ingot through the cooperation of the buffer mechanism and the stirring mechanism, while utilizing the impact force of the aluminum ingot to realize the stirring of the aluminum liquid, thereby improving the refining quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of a fast-feeding aluminum ingot refining equipment proposed by the present invention;
[0026] Figure 2 This is a schematic cross-sectional structure diagram of a rapid feeding type aluminum ingot refining equipment proposed by the present invention;
[0027] Figure 3 for Figure 2 A partial enlarged view of the
[0028] Figure 4 for Figure 2 Another partial enlarged view in;
[0029] Figure 5 for Figure 2 A partial enlarged view of part A;
[0030] Figure 6 for Figure 2 A partial enlarged view of part B;
[0031] Figure 7 This is a schematic diagram of the three-dimensional structure of another state of a fast-feeding aluminum ingot refining equipment proposed by the present invention;
[0032] Figure 8 It is a three-dimensional structural schematic diagram of the conveying mechanism proposed by the present invention;
[0033] Fig. 9 This is a schematic diagram of the three-dimensional structure of the buffer mechanism and the stirring mechanism proposed by the present invention;
[0034] Fig.10 This is a schematic diagram of the three-dimensional structure of the stirring mechanism proposed by the present invention;
[0035] Fig.11A schematic diagram of the three-dimensional structure of the buffer mechanism proposed by the present invention;
[0036] Fig.12 It is a three-dimensional structural schematic diagram of the driving mechanism proposed by the present invention;
[0037] Fig.13 It is a schematic diagram of the three-dimensional structure of the clamp mechanism proposed by the present invention.
[0038] In the figure: 1, base; 101, stopper; 2, refining furnace; 201, feed hopper; 202, discharge hopper; 203, heating ring; 204, conical ring; 3, driving mechanism; 301, first driving motor; 302, second driving motor; 303, rotating plate; 304, vertical plate; 305, screw rod; 306, top plate; 307, vertical plate; 308, rack; 309, rotating drum; 310, lifting plate; 311, lifting plate; 312, lifting plate; 313, lifting plate; 314, lifting plate; 315, lifting plate; 316, lifting plate; 317, lifting plate; 318, lifting plate; 319, lifting plate; 320, lifting plate; 321, lifting plate; 322, lifting plate; 323, lifting plate; 324, lifting plate; 325, lifting plate; 326, lifting plate; 327, lifting plate; 328, lifting plate; 329, lifting plate; 330, lifting plate; 331, lifting plate; 332, lifting plate; 333, lifting plate; 334, lifting plate; 335, lifting plate; 336, lifting plate; 337, lifting plate; 338, lifting plate; 339, lifting plate; 340, lifting plate; 341, lifting plate; 342, lifting plate; 343, lifting plate; 344, lifting plate; 345, lifting plate; 346, lifting plate; 347, lifting plate; 348, lifting plate; 349, lifting plate; 350, lifting plate; 351, lifting plate; 352, lifting plate; 353, lifting plate; 354, lifting plate; 355, lifting plate; 356 11. First gear; 312. Second gear; 313. Third gear; 314. Fourth gear; 4. Clamp; 401. U-shaped frame; 402. Square plate; 403. Clamping plate; 404. Bidirectional screw; 405. Driven bevel gear; 406. Active bevel gear; 407. Horizontal axis; 408. Torsion spring; 409. Disc; 410. Transmission gear; 411. Socket; 5. Buffer mechanism; 501 , buffer plate; 502, first support plate; 503, second support plate; 504, adjusting screw; 505, L-shaped plate; 506, horizontal plate; 507, pinion; 508, bottom plate; 509, inner gear ring; 510, vertical axis; 6, arc plate; 601, stirring rod; 602, annular plate; 603, inclined rod; 604, rotating frame; 605, positioning axis; 7, material transport mechanism; 701, conveying frame; 70 2. Conveyor belt; 703. Conveyor roller; 704. Driven pulley; 705. Driving pulley; 706. Conveyor motor; 707. Connecting plate; 8. Agitator shaft; 801. Agitator paddle; 802. Rotating column; 803. Spiral strip; 9. Upper bracket; 901. Guide column; 902. Guide cylinder; 903. Support spring; 10. Lower bracket; 11. Annular guide rail; 12. Third drive motor; 13. Plug connector. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] Reference Figure 1 - Fig.13A fast feeding type aluminum ingot refining equipment, comprising: a refining furnace 2 and a feeding mechanism, a buffer mechanism 5 and a stirring mechanism are arranged in the refining furnace 2, a base 1 is arranged at the bottom of the refining furnace 2, a material transport mechanism 7 is arranged on one side of the base 1, the buffer mechanism 5 comprises: a bottom plate 508 and a buffer tray 501, a first support plate 502 and a second support plate 503 are hinged on both sides of the bottom of the buffer tray 501, the first support plate 502 is fixedly installed on the top of the bottom plate 508, and a conical ring 204 is arranged in the refining furnace 2;
[0041] The feeding mechanism includes: a driving mechanism 3 and a clamp 4, the clamp 4 includes: a U-shaped frame 401, a bidirectional screw 404 and two clamping plates 403, the two clamping plates 403 are fixedly installed with square plates 402 on the sides away from each other, the square plates 402 are slidably installed in the U-shaped frame 401, the square plates 402 are threadedly sleeved on the outside of the bidirectional screw 404, and the bidirectional screw 404 is rotatably installed in the U-shaped frame 401.
[0042] In this embodiment, a horizontal shaft 407 is rotatably installed on one side of the U-shaped frame 401, and a driving bevel gear 406 is fixedly installed on one end of the horizontal shaft 407 located in the U-shaped frame 401, and a driven bevel gear 405 is fixedly installed on the bidirectional screw 404, and the driving bevel gear 406 and the driven bevel gear 405 are meshed with each other. A transmission gear 410 is fixedly installed on the other end of the horizontal shaft 407, and a disc 409 is fixedly sleeved on the outer side of the horizontal shaft 407. A torsion spring 408 is fixedly installed between the disc 409 and the U-shaped frame 401, and a square rod is fixedly installed in the U-shaped frame 401, and the square plate 402 is slidably sleeved on the outer side of the square rod.
[0043] In this embodiment, the driving mechanism 3 includes: a first driving motor 301, a second driving motor 302, a rotating plate 303 and a rotating drum 309. The first driving motor 301 and the second driving motor 302 are fixedly mounted on the bottom of the base 1, and the output end of the first driving motor 301 is fixedly mounted on the bottom of the rotating plate 303. Two screw rods 305 are rotatably mounted inside the rotating plate 303, and a vertical plate 304 is fixedly mounted on the top of the rotating plate 303. The outer side of the vertical plate 304 is slidably sleeved with a lifting plate 310. The lifting plate 310 is One end is fixedly connected to the U-shaped frame 401, and the lifting plate 310 is threadedly sleeved on the outside of the two screw rods 305, the bottom end of the screw rod 305 is fixedly installed with a first gear 311, the rotating drum 309 is rotatably installed on the top of the base 1, and the outside of the rotating drum 309 is fixedly installed with a second gear 312 and a third gear 313, the two first gears 311 are meshed with the second gear 312, and the output shaft of the second drive motor 302 is fixedly installed with a fourth gear 314, and the third gear 313 is meshed with the fourth gear 314.
[0044] In this embodiment, a top plate 306 is fixedly installed on the top of the vertical plate 304, the top end of the screw rod 305 is rotatably installed on the bottom of the top plate 306, a vertical plate 307 is fixedly installed on the rear side of the top plate 306, and a rack 308 is fixedly installed on the front side of the vertical plate 307, and the rack 308 is meshed with the transmission gear 410;
[0045] A third drive motor 12 is fixedly installed on the top of the base 1, a plug connector 13 is fixedly installed on the output shaft of the third drive motor 12, a socket 411 is fixedly installed at one end of the horizontal axis 407, and the plug connector 13 is adapted to the socket 411, so that the plug connector 13 can be inserted into the socket 411 to realize the rotational drive of the horizontal axis 407.
[0046] In this embodiment, the stirring mechanism includes: an upper bracket 9, a lower bracket 10 and a stirring shaft 8, a stirring paddle 801 is fixedly installed on the outer side of the stirring shaft 8, a rotating column 802 is fixedly installed on the top of the stirring shaft 8, a plurality of spiral strips 803 are integrally formed on the outer side of the rotating column 802, a spiral hole adapted to the spiral strips 803 is opened on the top of the lower bracket 10, a vertical shaft 510 is fixedly installed on the top of the rotating column 802, and the top of the vertical shaft 510 is fixedly installed on the bottom of the bottom plate 508;
[0047] An adjusting screw 504 is rotatably mounted inside the bottom plate 508, a horizontal plate 506 is threadedly sleeved on the outer side of the adjusting screw 504, one end of the horizontal plate 506 is hinged to one side of the second support plate 503, a pinion 507 is fixedly mounted on the bottom end of the adjusting screw 504, an inner gear ring 509 is fixedly mounted on the top of the upper bracket 9, and the pinion 507 and the inner gear ring 509 are meshed with each other;
[0048] An L-shaped plate 505 is fixedly installed on the top of the bottom plate 508, and the horizontal plate 506 is slidably sleeved on the outer side of the L-shaped plate 505 to guide the up and down movement of the horizontal plate 506. The adjusting screw 504 is rotatably installed in the L-shaped plate 505, thereby realizing the rotation positioning of the adjusting screw 504.
[0049] In this embodiment, the lower bracket 10 is fixedly installed in the refining furnace 2, and a plurality of arc-shaped holes are opened on the top of the lower bracket 10, and an arc-shaped plate 6 is slidably installed inside the arc-shaped hole, and a stirring rod 601 is fixedly installed on the inner side of the arc-shaped plate 6, and a same annular plate 602 is fixedly installed on the top of the plurality of arc-shaped plates 6, and a plurality of inclined rods 603 are fixedly installed on the top of the annular plate 602, and a plurality of inclined holes are opened on the top of the upper bracket 9, and the inclined rods 603 are slidably installed in the corresponding inclined holes, so that the inclined rods 603 can be driven to rotate when the upper bracket 9 moves downward;
[0050] A plurality of guide columns 901 are fixedly installed at the bottom of the upper bracket 9, a support spring 903 is fixedly installed at the bottom of the guide column 901, a plurality of guide cylinders 902 are fixedly installed at the top of the lower bracket 10, the guide columns 901 are slidably installed in the guide cylinders 902, the bottom ends of the support springs 903 are fixedly installed on the bottom inner walls of the corresponding guide cylinders 902, an annular guide rail 11 is fixedly installed at the top of the lower bracket 10, and the arc plate 6 is slidably sleeved on the outer side of the annular guide rail 11, so as to rotate and position the arc plate 6.
[0051] In this embodiment, the top of the refining furnace 2 is connected to a feed hopper 201, a positioning shaft 605 is rotatably installed at the bottom of the refining furnace 2, a rotating frame 604 is fixedly installed on the top of the positioning shaft 605, and the rotating frame 604 is fixedly installed on the bottom of the arc plate 6. One side of the refining furnace 2 is connected to a discharge hopper 202, a gate plate is arranged in the discharge hopper 202, and a heating ring 203 is arranged between the refining furnace 2 and the base 1.
[0052] In this embodiment, the material transport mechanism 7 includes: a conveying frame 701 and a conveying belt 702. Two conveying rollers 703 are rotatably installed in the conveying frame 701. The conveying belt 702 is transmission-installed on the outside of the two conveying rollers 703. A driven pulley 704 is fixedly installed on the front side of one of the conveying rollers 703. A conveying motor 706 is fixedly installed on the bottom of the conveying frame 701. A driving pulley 705 is fixedly installed on the output end of the conveying motor 706. The same belt is transmission-installed on the driving pulley 705 and the driven pulley 704. A connecting plate 707 is fixedly connected to one side of the conveying frame 701. A limiting block 101 is fixedly installed on the bottom of the base 1, and the connecting plate 707 is movably sleeved on the outside of the limiting block 101.
[0053] In this embodiment, when in use, the raw materials for aluminum ingot refining are placed on the conveyor belt 702 and the conveying motor 706 is started to drive the driving pulley 705 to rotate, the driving pulley 705 drives the driven pulley 704 and the conveying roller 703 to rotate through the belt, and the conveying roller 703 drives the conveyor belt 702 to operate to transport the raw materials, and the first drive motor 301 and the second drive motor 302 are started, and the second drive motor 302 drives the fourth gear 314 to rotate, and the fourth gear 314 drives the rotating drum 309 to rotate by meshing with the third gear 313. The rotating drum 309 drives the two screw rods 305 to rotate synchronously through the meshing of the second gear 312 and the two first gears 311. The screw rod 305 drives the lifting plate 310 to move up and down through the threaded transmission with the lifting plate 310, thereby realizing the up and down movement of the clamp 4. The rotating plate 303 is driven to rotate by the first driving motor 301. When the rotating plate 303 rotates synchronously with the rotating drum 309, the clamp 4 stops lifting and rotating and rotates around the axis of the rotating drum 309, so that the clamp 4 can be moved above the conveyor belt 702 and the plug connector 13 is inserted into the socket 41. 1, then start the third driving motor 12 to drive the plug connector 13 to rotate, the plug connector 13 drives the plug socket 411 and the horizontal shaft 407 to rotate, the horizontal shaft 407 drives the bidirectional screw 404 to rotate through the engagement of the active bevel gear 406 and the driven bevel gear 405, the bidirectional screw 404 drives the two clamping plates 403 to move away from each other through the threaded cooperation with the two square plates 402, and transports the raw materials to between the two clamping plates 403 through the transportation of the conveyor belt 702, and then controls the driving motor to drive the clamping plates 403 to move in the opposite direction to achieve the clamping of the raw materials, Then, the first drive motor 301 and the second drive motor 302 are started to move the clamp 4, so that the raw material can be transported to the top of the feed port, and then the second drive motor 302 is started alone to drive the lifting plate 310 and the clamp 4 to move upward, and the rack 308 drives the horizontal shaft 407 to rotate by meshing with the transmission gear 410, and the horizontal shaft 407 drives the bidirectional screw 404 to rotate, so that the two clamping plates 403 move away from each other, releasing the clamping of the raw material, so that the raw material falls into the feed hopper 201 under the action of gravity, thereby realizing fast and automatic feeding;
[0054] The raw materials dropped into the refining furnace 2 are received by the buffer plate 501, and the buffer plate 501 moves downward under the gravity and impact force of the raw materials, and drives the upper bracket 9 to move downward to compress the support spring 903. At the same time, the upper bracket 9 drives the rotating column 802 to move downward, and the lower bracket 10 drives the rotating column 802 to rotate by the cooperation between the spiral hole inside it and the spiral bar 803, and drives the bottom plate 508 to rotate through the vertical shaft 510. The bottom plate 508 drives the buffer plate 501 to rotate, and at the same time drives the adjusting screw 504 and the pinion 507 to perform circular motion. The inner gear ring 509 drives the adjusting screw 504 to rotate by meshing with the pinion 507. The adjusting screw 504 drives the horizontal plate 506 to move upward by cooperating with the thread of the horizontal plate 506. The horizontal plate 506 drives the buffer plate 501 to flip around the hinge point with the first support plate 502 through the second support plate 503, so that the buffer plate 501 can rotate and tilt at the same time. The raw materials on the top are thrown outward and put into the aluminum liquid in the refining furnace 2 to achieve the refining of the raw materials. The inside of the refining furnace 2 is heated by the heating ring 203. Due to the different weights of the raw materials and the differences in the initial falling positions, the throwing directions of the raw materials are different each time, thereby improving the uniformity of feeding. After the raw materials are thrown out, the upper bracket 9 and the buffer mechanism 5 are reset upward under the action of the support spring 903, thereby achieving the next feeding work. The stirring paddle 801 is driven to rotate by the rotating column 802 to achieve stirring of the aluminum liquid and improve the heating uniformity. At the same time, when the upper bracket 9 moves downward, the inclined hole inside it cooperates with the inclined plate to drive the annular plate 602 to rotate, and drive the arc plate 6 and the stirring rod 601 to rotate, thereby achieving further stirring of the aluminum liquid. At the same time, when the stirring paddle 801 and the stirring rod 601 are in operation, they will be subject to the resistance of the aluminum liquid, thereby feeding back to the upper bracket 9 and the buffer plate 501 to achieve buffering and shock absorption of the buffer plate 501.
[0055] The above is a detailed introduction to a fast-feeding aluminum ingot refining equipment provided by the present invention. Specific embodiments are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A fast feeding type aluminum ingot refining equipment, characterized in that: include: A refining furnace (2) and a feeding mechanism, wherein a buffer mechanism (5) and a stirring mechanism are arranged in the refining furnace (2), a base (1) is arranged at the bottom of the refining furnace (2), a material transport mechanism (7) is arranged on one side of the base (1), the buffer mechanism (5) comprises: a bottom plate (508) and a buffer plate (501), a first support plate (502) and a second support plate (503) are hingedly connected at both sides of the bottom of the buffer plate (501), the first support plate (502) is fixedly mounted on the top of the bottom plate (508), and a conical ring (204) is arranged in the refining furnace (2); The feeding mechanism comprises: a driving mechanism (3) and a clamp (4); the clamp (4) comprises: a U-shaped frame (401), a bidirectional screw (404) and two clamping plates (403); a square plate (402) is fixedly installed on one side of the two clamping plates (403) away from each other; the square plate (402) is slidably installed in the U-shaped frame (401); the square plate (402) is threadedly sleeved on the outer side of the bidirectional screw (404); and the bidirectional screw (404) is rotatably installed in the U-shaped frame (401).
2. The rapid feeding type aluminum ingot refining equipment according to claim 1 is characterized in that: A transverse shaft (407) is rotatably mounted on one side of the U-shaped frame (401); a driving bevel gear (406) is fixedly mounted on one end of the transverse shaft (407) located inside the U-shaped frame (401); a driven bevel gear (405) is fixedly mounted on the bidirectional screw (404); the driving bevel gear (406) and the driven bevel gear (405) are meshed with each other; a transmission gear (410) is fixedly mounted on the other end of the transverse shaft (407); a circular disc (409) is fixedly sleeved on the outer side of the transverse shaft (407); a torsion spring (408) is fixedly mounted between the circular disc (409) and the U-shaped frame (401); a square rod is fixedly mounted inside the U-shaped frame (401); and the square plate (402) is slidably sleeved on the outer side of the square rod.
3. The rapid feeding type aluminum ingot refining equipment according to claim 2 is characterized in that: The driving mechanism (3) comprises: a first driving motor (301), a second driving motor (302), a rotating plate (303) and a rotating drum (309); the first driving motor (301) and the second driving motor (302) are both fixedly mounted on the bottom of the base (1); the output end of the first driving motor (301) is fixedly mounted on the bottom of the rotating plate (303); two screw rods (305) are rotatably mounted inside the rotating plate (303); a vertical plate (304) is fixedly mounted on the top of the rotating plate (303); a lifting plate (310) is slidably sleeved on the outer side of the vertical plate (304); one end of the lifting plate (310) is The ends of the rotating drum (309) are fixedly connected to the U-shaped frame (401), and the lifting plate (310) is threadedly sleeved on the outer sides of the two screw rods (305). The bottom ends of the screw rods (305) are fixedly installed with a first gear (311). The rotating drum (309) is rotatably installed on the top of the base (1). The outer side of the rotating drum (309) is fixedly installed with a second gear (312) and a third gear (313). The two first gears (311) are meshed with the second gear (312). A fourth gear (314) is fixedly installed on the output shaft of the second driving motor (302), and the third gear (313) is meshed with the fourth gear (314).
4. The rapid feeding type aluminum ingot refining equipment according to claim 3 is characterized in that: A top plate (306) is fixedly mounted on the top of the vertical plate (304), the top end of the screw rod (305) is rotatably mounted on the bottom of the top plate (306), a vertical plate (307) is fixedly mounted on the rear side of the top plate (306), a rack (308) is fixedly mounted on the front side of the vertical plate (307), and the rack (308) is meshed with a transmission gear (410); A third drive motor (12) is fixedly mounted on the top of the base (1), a plug connector (13) is fixedly mounted on the output shaft of the third drive motor (12), a socket (411) is fixedly mounted on one end of the transverse axis (407), and the plug connector (13) is compatible with the socket (411).
5. The rapid feeding type aluminum ingot refining equipment according to claim 1, characterized in that: The stirring mechanism comprises: an upper bracket (9), a lower bracket (10) and a stirring shaft (8); a stirring paddle (801) is fixedly mounted on the outer side of the stirring shaft (8); a rotating column (802) is fixedly mounted on the top of the stirring shaft (8); a plurality of spiral strips (803) are integrally formed on the outer side of the rotating column (802); a spiral hole adapted to the spiral strips (803) is opened on the top of the lower bracket (10); a vertical shaft (510) is fixedly mounted on the top of the rotating column (802); and the top of the vertical shaft (510) is fixedly mounted on the bottom of the bottom plate (508); An adjusting screw (504) is rotatably mounted inside the bottom plate (508); a transverse plate (506) is threadedly sleeved on the outer side of the adjusting screw (504); one end of the transverse plate (506) is hinged to one side of the second support plate (503); a pinion (507) is fixedly mounted on the bottom end of the adjusting screw (504); an inner gear ring (509) is fixedly mounted on the top of the upper bracket (9); the pinion (507) and the inner gear ring (509) are meshed with each other; An L-shaped plate (505) is fixedly mounted on the top of the bottom plate (508), the transverse plate (506) is slidably sleeved on the outer side of the L-shaped plate (505), and the adjusting screw (504) is rotatably mounted inside the L-shaped plate (505).
6. The rapid feeding type aluminum ingot refining equipment according to claim 5, characterized in that: The lower support (10) is fixedly installed in the refining furnace (2), the top of the lower support (10) is provided with a plurality of arc-shaped holes, an arc-shaped plate (6) is slidably installed inside the arc-shaped hole, a stirring rod (601) is fixedly installed on the inner side of the arc-shaped plate (6), the top of the plurality of arc-shaped plates (6) is fixedly installed with the same annular plate (602), the top of the annular plate (602) is fixedly installed with a plurality of inclined rods (603), the top of the upper support (9) is provided with a plurality of inclined holes, the inclined rods (603) are slidably installed in the corresponding inclined holes; A plurality of guide columns (901) are fixedly mounted on the bottom of the upper bracket (9), a support spring (903) is fixedly mounted on the bottom of the guide columns (901), a plurality of guide cylinders (902) are fixedly mounted on the top of the lower bracket (10), the guide columns (901) are slidably mounted in the guide cylinders (902), the bottom ends of the support springs (903) are fixedly mounted on the bottom inner walls of the corresponding guide cylinders (902), an annular guide rail (11) is fixedly mounted on the top of the lower bracket (10), and the arc plate (6) is slidably sleeved on the outer side of the annular guide rail (11).
7. The rapid feeding type aluminum ingot refining equipment according to claim 1, characterized in that: The top of the refining furnace (2) is connected to a feed hopper (201), the bottom of the refining furnace (2) is rotatably mounted with a positioning shaft (605), the top of the positioning shaft (605) is fixedly mounted with a rotating frame (604), the rotating frame (604) is fixedly mounted on the bottom of the arc plate (6), one side of the refining furnace (2) is connected to a discharge hopper (202), a gate plate is arranged inside the discharge hopper (202), and a heating ring (203) is arranged between the refining furnace (2) and the base (1).
8. The rapid feeding type aluminum ingot refining equipment according to claim 1, characterized in that: The material transport mechanism (7) comprises: a conveying frame (701) and a conveying belt (702); two conveying rollers (703) are rotatably mounted in the conveying frame (701); the conveying belt (702) is transmission-mounted on the outer sides of the two conveying rollers (703); a driven pulley (704) is fixedly mounted on the front side of one of the conveying rollers (703); a conveying motor (706) is fixedly mounted on the bottom of the conveying frame (701); a driving pulley (705) is fixedly mounted on the output end of the conveying motor (706); the driving pulley (705) and the driven pulley (704) are transmission-mounted with the same belt; a connecting plate (707) is fixedly connected to one side of the conveying frame (701); a limiting block (101) is fixedly mounted on the bottom of the base (1); and the connecting plate (707) is movably sleeved on the outer side of the limiting block (101).
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